CN204398323U - Through-flow fan blade ultrasonic bonding forming machine - Google Patents
Through-flow fan blade ultrasonic bonding forming machine Download PDFInfo
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- CN204398323U CN204398323U CN201420842347.6U CN201420842347U CN204398323U CN 204398323 U CN204398323 U CN 204398323U CN 201420842347 U CN201420842347 U CN 201420842347U CN 204398323 U CN204398323 U CN 204398323U
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Abstract
The utility model relates to the production equipment of through-flow fan blade.Through-flow fan blade ultrasonic bonding forming machine, comprises frame, supersonic generator, PLC, rack-mounted supersonic welding connected components and clamp assembly; Frame comprises upper plate, lower plate, many root posts, many guide-localization bars and side plate; Supersonic welding connected components comprises ultrasonic wave base, ultrasonic welder, movable plumb joint and weld monitor device; PLC is connection activity plumb joint, ultrasonic welder and electronic ruler respectively.The advantage of this through-flow fan blade ultrasonic bonding forming machine is novel structure, significantly can improve the precision of through-flow fan blade product ultrasonic bonding.
Description
Technical field
The utility model relates to the production equipment of through-flow fan blade, especially a kind of through-flow fan blade ultrasonic bonding forming machine.
Background technology
Through-flow fan blade consists of ultrasonic bonding by saving in more piece.Existing through-flow fan blade ultrasonic bonding forming machine mainly comprises frame, supersonic generator, supersonic welding connected components and clamp assembly, wherein clamp assembly comprises two stationary fixtures of inner side and two floating holders in outside, and middle joint is positioned on the saddle between stationary fixture and floating holder.The deficiency that existing through-flow fan blade ultrasonic bonding forming machine exists is as follows: 1. frame adopts the mode that welding metallic members or bolt are fixed, after long-time use, each parts are easily subjected to displacement, cause elevator or clamp assembly run-off the straight or displacement, cause the machining accuracy of through-flow fan blade to decline; 2. when supersonic generator send out ripple abnormal time, operating personnel's None-identified, causes the existence of this major quality hidden danger of product rosin joint; In sum, there is the low problem of through-flow fan blade processing precision of products in existing through-flow fan blade ultrasonic bonding forming machine.
Summary of the invention
The purpose of this utility model is to provide a kind of novel structure, significantly can improve the through-flow fan blade ultrasonic bonding forming machine of through-flow fan blade processing precision of products.
In order to realize above-mentioned object, the utility model have employed following technical scheme:
Through-flow fan blade ultrasonic bonding forming machine, comprises frame, supersonic generator, PLC, rack-mounted supersonic welding connected components and clamp assembly; Frame comprises upper plate, lower plate, many root posts, many guide-localization bars and side plate, and upper plate and lower plate are horizontally disposed with, and upper plate is parallel with lower plate; All columns and guide-localization bar are all fixing between the upper and lower plates, and all vertically with lower plate with upper plate arrange, the edge of side plate connection upper plate and lower plate, and many root posts and Duo Gen guide-localization bar are in the inner side of side plate; Upper plate is provided with welding operation mouth; Supersonic welding connected components is fixed on upper plate; Supersonic welding connected components comprises ultrasonic wave base, ultrasonic welder, movable plumb joint and weld monitor device, ultrasonic wave base bottom is fixed on upper plate, ultrasonic welder is arranged on ultrasonic wave base, can the movable plumb joint of oscilaltion be arranged on ultrasonic welder, the lengthwise position of movable plumb joint is corresponding with the welding operation mouth on upper plate, and movable plumb joint moves up and down through welding operation mouth; Weld monitor device comprise electronic ruler fixed mount and on the electronic ruler of monitoring plumb joint lifting distance, electronic ruler fixed mount is arranged on ultrasonic welder; PLC is connection activity plumb joint, ultrasonic welder and electronic ruler respectively.
As preferably, supersonic generator is arranged on side plate by mounting bracket; Upper plate and lower plate are provided with organizes locating hole more, the upper end of every root post is located in the locating hole of upper plate, the lower end of column is located in the locating hole of lower plate, locating hole in the upper plate that same root post is corresponding and lower plate is arranged up and down with one heart, and column is connected with the locating hole interference fit in upper plate and lower plate; Upper plate and lower plate are provided with organizes positioning guide hole more, the upper end of every root guide-localization bar is located in the positioning guide hole of upper plate, the lower end of guide-localization bar is located in the positioning guide hole of lower plate, positioning guide hole in the upper plate that same guide-localization pole pair is answered and lower plate is arranged up and down with one heart, and guide-localization bar is connected with the positioning guide hole interference fit in upper plate and lower plate.
As preferably, column is four, and guide-localization bar is two; Upper plate and lower plate are all square, and four angles of four root posts respectively along upper plate and lower plate are regularly arranged, symmetrical along lower module longitudinal direction of two guide-localization bars.
Have employed the through-flow fan blade ultrasonic bonding forming machine of above-mentioned technical scheme, upper plate in frame is parallel with lower plate and be horizontally disposed with, all columns and guide-localization bar are all fixing between the upper and lower plates, and all vertically with lower plate with upper plate to arrange, by the accurate location and installation of column and guide-localization bar, frame and on the equipment more traditional in the depth of parallelism and perpendicularity of parts be greatly improved, thus through-flow fan blade product jerk value and shaking volume when welding significantly are reduced, namely through-flow fan blade product stability when welding is better, the welding precision of through-flow fan blade product is high, product quality is better.By the distance of electronic ruler monitoring plumb joint lifting, just the plumb joint of understanding activity accurately and through-flow fan blade product whether can be welded in place, significantly improve the welding precision of through-flow fan blade product.In sum, the advantage of this patent through-flow fan blade ultrasonic bonding forming machine is novel structure, significantly can improve the precision of through-flow fan blade product ultrasonic bonding.
Accompanying drawing explanation
Fig. 1: the perspective view of the utility model embodiment.
Fig. 2: the longitudinal profile structural representation of the utility model embodiment.
Fig. 3: the horizontal section structural representation of the utility model embodiment.
Fig. 4: the structural representation of the through-flow fan blade ultrasonic bonding forming machine of the removal side plate of the utility model embodiment.
Detailed description of the invention
Below in conjunction with Fig. 1-Fig. 4, detailed description of the invention of the present utility model is made a detailed explanation.
Embodiment
Through-flow fan blade ultrasonic bonding forming machine as Figure 1-Figure 4, mainly comprises frame 1, supersonic generator 2, on-off controller 3, PLC 4, is arranged on supersonic welding connected components 5 in frame 1 and clamp assembly 6 is formed.
Frame 1, comprise upper plate 11, lower plate 12, four root post 13, two guide-localization bars 14 and side plate 15, upper plate 11 and lower plate 12 are horizontally disposed with, upper plate 11 is parallel with lower plate 12, all columns 13 and guide-localization bar 14 are all fixed between upper plate 11 and lower plate 12, and all vertically with lower plate 12 with upper plate 11 to arrange, side plate 15 connects the edge of upper plate 11 and lower plate 12, and column 13 and guide-localization bar 14 are in the inner side of side plate 15.Upper plate 11 is provided with welding operation mouth 110.Upper plate 11 and lower plate 12 are all square, and four angles of four root posts 13 respectively along upper plate 11 and lower plate 12 are regularly arranged, and two guide-localization bars 14 are symmetrical set.
Upper plate 11 and lower plate 12 are provided with organizes locating hole more, the upper end of every root post 13 is located in the locating hole of upper plate 11, the lower end of column 13 is located in the locating hole of lower plate 12, locating hole in the upper plate 11 of same root post 13 correspondence and lower plate 12 is arranged up and down with one heart, and column 13 is connected with the locating hole interference fit in upper plate 11 and lower plate 12.Upper plate 11 and lower plate 12 are provided with organizes positioning guide hole more, the upper end of every root guide-localization bar 14 is located in the positioning guide hole of upper plate 11, the lower end of guide-localization bar 14 is located in the positioning guide hole of lower plate 12, positioning guide hole in the upper plate 11 of same guide-localization bar 14 correspondence and lower plate 12 is arranged up and down with one heart, and guide-localization bar 14 is connected with the positioning guide hole interference fit in upper plate 11 and lower plate 12.Ensure that the accuracy of the installation of each parts, adopt above-mentioned connected mode, wherein arbitrary parts are installed inaccuracy and column 13 or guide-localization bar 14 to install perpendicularity inaccurate, or upper plate 11 and lower plate 12 installation level is inaccurate will install.By the accurate location and installation of column 13 and guide-localization bar 14, make frame 1 and on the equipment more traditional in the depth of parallelism and perpendicularity of parts be greatly improved, thus improve the accuracy of Product processing.
Supersonic generator 2 is arranged on side plate 15 by mounting bracket 21.Supersonic welding connected components 5 comprises ultrasonic wave base 51, ultrasonic welder 52, movable plumb joint 53 and weld monitor device 54, ultrasonic wave base 51 bottom is fixed on upper plate 11, ultrasonic welder 52 is arranged on ultrasonic wave base 51, can the movable plumb joint 53 of oscilaltion be arranged on ultrasonic welder 52, the lengthwise position of movable plumb joint 53 is corresponding with the welding operation mouth 110 on upper plate 11, and movable plumb joint 53 moves up and down through welding operation mouth 110.Weld monitor device 54 comprise electronic ruler fixed mount and on the electronic ruler of monitoring plumb joint lifting distance, electronic ruler fixed mount is arranged on ultrasonic welder 52.The grating scale movable block of electronic ruler to be fixed on movable plumb joint 53 and with its synchronization lifting.
Clamp assembly 6 comprises servomotor 61, synchronous belt device 62, trade union college platform lowering or hoisting gear 7 and floating holder device 8.Trade union college platform lowering or hoisting gear 7 comprises ball-screw 71, elevator 72 and upper module 73, servomotor 61 connects ball-screw 71 by synchronous belt device 62, ball-screw 71 upper end connects upper plate 11, lower end connects lower plate 12, elevator 72 is sleeved on ball-screw 71 by its centre bore, and the left and right sides of elevator 72 connects guide-localization bar 14 respectively by the line slideway 74 of longitudinal direction.Upper module 73 is movably arranged on elevator 72; Servomotor 61 controls ball-screw 71 by synchronous belt device 62 and rotates, and achieves the lifting of elevator 72, and elevator 72 can be point-devicely elevated by connected guide-localization bar 14 simultaneously.
Upper plate 11 and lower plate 12 are equipped with leading screw locating hole, the upper end of ball-screw 71 is passed in upper plate leading screw locating hole, the lower end of ball-screw 71 is located in the leading screw locating hole of lower plate 12, servomotor 61 connects one end of ball-screw 71 by synchronous belt device 62, and the leading screw locating hole in upper plate 11 and lower plate 12 is arranged up and down with one heart.After using, once ball-screw 71 or guide-localization bar 14 run-off the straight, elevator 72 will stuckly cannot be elevated, and ensure that the lifting that elevator 72 can not tilt, and then ensure that the welding quality of product.
The middle part at elevator 72 rear is connected on ball-screw 71, the left and right sides at elevator 72 rear connects guide-localization bar 14, the center in elevator 72 front is provided with up big and down small cone tank, the lower end of upper module 73 be with the form fit of cone tank in lower little large inlay card portion, the inlay card portion of upper module 73 lower end is plugged in the cone tank of elevator 72, weld the corresponding upper module 73 of different through-flow fan blade replacement of products, and the upper module 73 of said structure can be connected on elevator 72 closely, can not be subjected to displacement each other, the accuracy of location is high.
Floating holder device 8 comprises left guide clip rod 81, right guide clip rod 82, left traversing line slideway 83, right traversing line slideway 84, lower module 85 and air cylinder group 86; Left traversing line slideway 83 and the traversing line slideway 84 in the right side are fixed in lower plate 12, the bottom of lower module 85 is connected in lower plate 12, and lower module 85 is between the traversing line slideway 84 of left traversing line slideway 83 and the right side, in longitudinal direction, from top to bottom movable plumb joint 53, welding operation mouth 110, upper module 73 and lower module 85 are on same straight line.Left guide clip rod 81 and right guide clip rod 82 longitudinal directions be between upper plate 11 and lower plate 12, left guide clip rod 81 is on left traversing line slideway 83, right guide clip rod 82 is on right traversing line slideway 84, left guide clip rod 81, right guide clip rod 83 is vertical with column 13, left guide clip rod 81 and right guide clip rod 82 symmetrical centered by upper module 73 and lower module 85, air cylinder group 86 connects left guide clip rod 81 and right guide clip rod 82 and controls left guide clip rod 81 and the equidistant movement in opposite directions of right guide clip rod 82.
Air cylinder group 86 is divided into lower cylinder group and upper cylinder group, and lower cylinder group connects the bottom of left guide clip rod 81 and right guide clip rod 82 respectively, and upper cylinder group connects the top of left guide clip rod 81 and right guide clip rod 82 respectively.Lower cylinder component is bottom left cylinder and bottom right cylinder, and bottom left cylinder connects the bottom of left guide clip rod 81, and bottom right cylinder connects the bottom of right guide clip rod 82, and bottom left cylinder and bottom right cylinder are on same level height; Upper cylinder component is upper left cylinder and upper right cylinder, and upper left cylinder connects the top of left guide clip rod 81, and upper right cylinder connects the top of right guide clip rod 82, and upper left cylinder and upper right cylinder are on same level height.Left guide clip rod 81 is the clamping part of holding workpiece towards the side of upper module 73, the left guide clip rod 71 of clamping part comprises front clamp face and rear clamping face, shape and the position of left guide clip 71 and right guide clip rod 72 are symmetrical centered by upper module 73, namely the right guide clip rod 72 of clamping part comprises front clamp face and rear clamping face, product circumferentially has at 4 all the time by the front clamp face of left guide clip rod 71, rear clamping face and the front clamp face of right guide clip rod 72, the uniform clamping of rear clamping face, ensure that centrad during Product jointing.
Upper module 73 is identical with lower module 85 diameter, further ensure that the distance between left guide clip rod 81 and right guide clip rod 82 is identical all the time.On-off controller 3 connects PLC 4, and PLC 4 connects and control activity plumb joint 53, ultrasonic welder 2, air cylinder group 86, servomotor 61 and electronic ruler respectively.
During use, the upper module 73 that selection is in advance mated with through-flow fan blade size to be processed and lower module 85, load upper module 73 clamping on elevator 72, lower module 85 clamping loaded in lower plate 12.Through-flow fan blade product to be processed is loaded upper module 73, starting switch opened by on-off controller 3, control servomotor 61 by PLC 4 to start, servomotor 61 drives ball screw 71 to rotate by synchronous belt device 62, make elevator 72 and on upper module 73 and through-flow fan blade to be processed rise.Air cylinder group 86 promotes left guide clip rod 81 and right guide clip rod 82 clamping through-flow fan blade to be processed is practiced midwifery product.Movable plumb joint 53 declines, and the grating scale movable block on electronic ruler synchronously declines, and when movable plumb joint 53 encounters through-flow fan blade product to be processed, electronic ruler starts to count lifting distance, and movable plumb joint 53 carries out ultrasonic welding operation.Multiple middle joint is carried out ultrasonic bonding successively, until all complete, welds the total length that rear PLC shows welding finished product automatically.In practical operation, by PLC 4 can show the length of single middle joint welding and all middle joints complete after the length of through-flow fan blade entirety, namely single middle joint welding mistake can alarm, the length weld mistake of through-flow fan blade entirety also can alarm, and optionally alarm configuration can be carried out, high accuracy displacement sensor positional precision on electronic ruler reaches 0.005mm, ensure that the welding precision of product.
Whole supersonic welding connected components 5 especially weld monitor device 54 relies on high-precision frame 1 and clamp assembly 6, each parts equipment more traditional in the depth of parallelism and perpendicularity is greatly improved, thus through-flow fan blade product jerk value and shaking volume when welding significantly are reduced, namely through-flow fan blade product stability when welding is better, the welding precision of through-flow fan blade product is high, and product quality is better.When through-flow fan blade fabric welding moulding machine welds, movable plumb joint 53 declines, and ultrasonic welder 2 wave solderings connect, electronic ruler record lifting value when having welded, and whether automatic decision welding puts in place, ensure that the accuracy of welding.
Claims (3)
1. through-flow fan blade ultrasonic bonding forming machine, comprises frame, supersonic generator, PLC, rack-mounted supersonic welding connected components and clamp assembly; It is characterized in that: frame comprises upper plate, lower plate, many root posts, many guide-localization bars and side plate, and upper plate and lower plate are horizontally disposed with, and upper plate is parallel with lower plate; All columns and guide-localization bar are all fixing between the upper and lower plates, and all vertically with lower plate with upper plate arrange, the edge of side plate connection upper plate and lower plate, and many root posts and Duo Gen guide-localization bar are in the inner side of side plate; Upper plate is provided with welding operation mouth; Supersonic welding connected components is fixed on upper plate; Supersonic welding connected components comprises ultrasonic wave base, ultrasonic welder, movable plumb joint and weld monitor device, ultrasonic wave base bottom is fixed on upper plate, ultrasonic welder is arranged on ultrasonic wave base, can the movable plumb joint of oscilaltion be arranged on ultrasonic welder, the lengthwise position of movable plumb joint is corresponding with the welding operation mouth on upper plate, and movable plumb joint moves up and down through welding operation mouth; Weld monitor device comprise electronic ruler fixed mount and on the electronic ruler of monitoring plumb joint lifting distance, electronic ruler fixed mount is arranged on ultrasonic welder; PLC is connection activity plumb joint, ultrasonic welder and electronic ruler respectively.
2. through-flow fan blade ultrasonic bonding forming machine according to claim 1, is characterized in that: supersonic generator is arranged on side plate by mounting bracket; Upper plate and lower plate are provided with organizes locating hole more, the upper end of every root post is located in the locating hole of upper plate, the lower end of column is located in the locating hole of lower plate, locating hole in the upper plate that same root post is corresponding and lower plate is arranged up and down with one heart, and column is connected with the locating hole interference fit in upper plate and lower plate; Upper plate and lower plate are provided with organizes positioning guide hole more, the upper end of every root guide-localization bar is located in the positioning guide hole of upper plate, the lower end of guide-localization bar is located in the positioning guide hole of lower plate, positioning guide hole in the upper plate that same guide-localization pole pair is answered and lower plate is arranged up and down with one heart, and guide-localization bar is connected with the positioning guide hole interference fit in upper plate and lower plate.
3. through-flow fan blade ultrasonic bonding forming machine according to claim 1, it is characterized in that: column is four, guide-localization bar is two; Upper plate and lower plate are all square, and four angles of four root posts respectively along upper plate and lower plate are regularly arranged, symmetrical along lower module longitudinal direction of two guide-localization bars.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420842347.6U CN204398323U (en) | 2014-12-25 | 2014-12-25 | Through-flow fan blade ultrasonic bonding forming machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420842347.6U CN204398323U (en) | 2014-12-25 | 2014-12-25 | Through-flow fan blade ultrasonic bonding forming machine |
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| CN204398323U true CN204398323U (en) | 2015-06-17 |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105128326A (en) * | 2015-09-09 | 2015-12-09 | 珠海智新自动化科技有限公司 | Cross-flow fan blade robot integrating system |
| CN110154400A (en) * | 2018-02-28 | 2019-08-23 | 郭明月 | A kind of outer front housing ultrasonic welding tool of battery truck |
| CN113579459A (en) * | 2021-08-30 | 2021-11-02 | 芜湖市京桥精密智造有限公司 | Automatic welding equipment for through-flow fan blade welding line |
-
2014
- 2014-12-25 CN CN201420842347.6U patent/CN204398323U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105128326A (en) * | 2015-09-09 | 2015-12-09 | 珠海智新自动化科技有限公司 | Cross-flow fan blade robot integrating system |
| CN110154400A (en) * | 2018-02-28 | 2019-08-23 | 郭明月 | A kind of outer front housing ultrasonic welding tool of battery truck |
| CN113579459A (en) * | 2021-08-30 | 2021-11-02 | 芜湖市京桥精密智造有限公司 | Automatic welding equipment for through-flow fan blade welding line |
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