Purple potato drink processing system
Technical field
The utility model belongs to the processing production equipment technical field of purple potato, particularly a kind of purple potato drink processing system.
Background technology
Purple potato is again black potato, and potato meat is that purple is to darkviolet.It, except having the nutritional labeling of common Ipomoea batatas, is also rich in selenium element and anthocyanidin.It is rich in protein, starch, pectin, cellulose, amino acid, vitamin and several mineral materials, is also rich in selenium element and anthocyanidin simultaneously.The special health care of the purple nutritious tool of potato, gal4 amino acid is wherein all very easily by human consumption and absorption.The vitamin A be wherein rich in can improve the mucomembranous epithelial cell of eyesight and skin, and vitamin C can make collagen protein normally synthesize, and prevents and treats scorbutic generation, and anthocyanidin is natural potent free radical scavenger.
Purple potato is famous anticancer vegetables, from stem apex tender leaf to potato block, all has certain health care functions, is the food in current nuisanceless, green, organic food.Purple potato is rich in cellulose, can increase faecal volume, promotes enterogastric peristalsis, the mucus, pneumatosis and the putrefaction that are detained in cleaning enteric cavity, and the noxious material in defecate and carcinogen keep stool unimpeded, improve digestive tract environment, prevent the generation of enterogastric diseases.It is except having the nutritional labeling of common Ipomoea batatas, also containing polysaccharide, Flavonoid substances, has certain preventing hypertension, alleviates dyshepatia, anticancer function.Selenium wherein and iron are human body antifatigue, anti-ageing, the essential elements of enriching blood, particularly selenium is called as " anticancer king ", easily be absorbed by the body, can stay in serum, repair cardiac muscle, strengthen immunity of organisms, remove interior free yl, the synthesis of DNA and the division of cancer cell and growth in inhibition cancer cell, the generation of carninomatosis such as prevention cancer of the stomach, liver cancer etc.
Because purple potato edibility is high, all parts of the country have has carried out a large amount of plantation and processing to purple potato.Our company has also carried out purple potato drink exploitation, in actual processing process, technology group of our company finds that existing purple potato drink production system exists very large problem, first be do not wash clean clearly, and waste water source in a large number, peeling, does not make beverage mouthfeel bad, squeeze the juice not thorough, the most important thing is that continuous prodution coordinates not rigorous.
Utility model content
Technical problem to be solved in the utility model be for the problems referred to above provide a kind of can the purple potato drink processing system of continuous operations, and under the prerequisite automatically cleaned up, water source can be saved in a large number, and beverage output can be improved in same raw materials situation.
For solving the problems of the technologies described above, the technical scheme that the utility model adopts is a kind of purple potato drink processing system, it is characterized in that being connected successively with packing device by circulation cleaning device, device for peeling, breaker, steaming plant, beating apparatus, enzymolysis device, filter, seasoning homogeneous device, bactericidal unit.
Described circulation cleaning device is connected and composed by a purge tank, two purge tanks and three purge tanks, and driver is equipped with in each purge tank outside, and multiple brush roll is equipped with in each purge tank inside, and its each brush roll is all connected with driver; Wherein the orientation suitable for reading of three purge tanks is also provided with water inlet pipe, and the bottom of three purge tanks is provided with outlet pipe, this outlet pipe be connected with suction pump and extend to two purge tanks orientation suitable for reading and as the water inlet pipe of two purge tanks; Equally, the bottom of two purge tanks is provided with outlet pipe, this outlet pipe be connected with suction pump and extend to a purge tank orientation suitable for reading and as the water inlet pipe of a purge tank; The bottom of one purge tank is also provided with drainpipe.
Described device for peeling is made up of cylindrical shell tank and roller, its middle cylinder body tank is provided with entrance and exit, the inwall of cylindrical shell tank is equiped with concave arc peeling knife, the outer wall of roller is equiped with raised type arc peeling knife, roller is arranged on the shaft core position of cylindrical shell tank inside, and the bottom of roller is equiped with deceleration transmission machine.
Described breaker is made up of motor, cylindrical shell tank and rotating shaft, its middle cylinder body tank is provided with charging aperture and discharging opening, rotating shaft is arranged on the shaft core position of cylindrical shell tank, and stretch out and to be connected with the motor be arranged on outside cylindrical shell tank, rotating shaft is installed three kinds of crushing cutters, be respectively coarse crushing cutter, cutter in small, broken bits and screw propulsion cutter, install to discharging opening direction from charging aperture successively.
Described seasoning homogeneous device is made up of motor, cylindrical shell tank, shaft and circulation pipe, its middle cylinder body tank is provided with feed pipe and discharge nozzle, shaft is arranged on the shaft core position of cylindrical shell tank, and be connected to downward-extension with the motor being arranged on cylindrical shell tank outer lower side, shaft has been installed paddle, each paddle is different in size, arranged in dislocation, circulation pipe stretches out from the below of cylindrical shell tank, and connects drawing liquid pump, then continues to extend to the top of cylindrical shell tank and is linked in cylindrical shell tank.
During practical operation, first the purple potato of high-quality is cleaned, then purple potato is put into circulation cleaning device, first purple potato is put into a purge tank, brush roll is driven to scrub purple potato through driver, and purple potato is exported along with purple potato is progressively passed top by the rotation of brush roll, then directly drop in two purge tanks from the outlet of a purge tank, then the driver in two purge tanks drives brush roll to scrub purple potato, and purple potato is exported along with purple potato is progressively passed top by the rotation of brush roll, then directly drop in three purge tanks from the outlet of two purge tanks, then the driver in three purge tanks drives brush roll to scrub purple potato, and purple potato is exported along with purple potato is progressively passed top by the rotation of brush roll, then directly drop in the cylindrical shell tank of device for peeling from the outlet of three purge tanks, while cleaning, the water inlet pipe in three purge tank orientation suitable for reading discharges water in three purge tanks, outlet pipe water outlet simultaneously bottom three purge tanks, and discharge water in three purge tanks in two purge tanks through suction pump with the water crossed, same, outlet pipe water outlet bottom two purge tanks, and discharge water in two purge tanks in a purge tank through suction pump with the water crossed, the drainpipe of water bottom a purge tank that continuous wash is crossed is released.After in the cylindrical shell tank that cleaned purple potato drops into device for peeling, under the turning effort of roller, the raised type arc peeling knife acting in conjunction that the concave arc peeling knife that cylindrical shell top tank structure is equiped with and roller outer wall are equiped with is pruned the epidermis of purple potato.Then enter breaker, after purple potato enters cylindrical shell tank from charging aperture, first tentatively broken by coarse crushing cutter, more broken further by cutter in small, broken bits, finally beaten carefully by screw propulsion cutter, and by broken block helically formula push discharging opening to.Then put into steaming plant and carry out boiling, then pull an oar with beating apparatus again, then put into enzymolysis device and carry out enzymolysis, put into filter again to filter, then the filtrate obtained is put into seasoning homogeneous device and carry out circulation stirring homogeneous, filtrate is put into cylindrical shell tank from feed pipe, rotated by shaft and paddle and be uniformly mixed, to be extracted out by drawing liquid pump by circulation pipe again and again put into from cylindrical shell tank top, be again uniformly mixed, obtain the purple potato drink after homogeneous.Then by bactericidal unit sterilizing, then undertaken by packing device canned or box-packed, finally obtain purple potato drink.
The beneficial effects of the utility model are connected successively with packing device circulation cleaning device, device for peeling, breaker, steaming plant, beating apparatus, enzymolysis device, filter, seasoning homogeneous device, bactericidal unit, make to produce the continuous operations target that each link reaches mutual cooperation, substantially increase quality and the production efficiency of product.The circulation cleaning device wherein adopted, not only can clean up, and all right using water wisely, saves manpower, accelerates cleaning speed; Device for peeling can directly be removed the peel, and saves manpower; Purple potato, by three grades of cutter fragmentations, can be broken into tiny bulk at an in-process by breaker; The seasoning homogeneous device adopted afterwards, by circulation stirring, can make stirring more abundant; The purple potato drink steady quality made like this, there is no layering, and sweet good to eat, good smell.
Accompanying drawing explanation
Fig. 1 is the syndeton schematic diagram of each device in the utility model.
Fig. 2 is the structural representation of circulation cleaning device in the utility model.
Fig. 3 is the structural representation of device for peeling in the utility model.
Fig. 4 is the structural representation of breaker in the utility model.
Fig. 5 is the structural representation of seasoning homogeneous device in the utility model.
In figure: 1. circulation cleaning device, 2. device for peeling, 3. breaker, 4. steaming plant, 5. beating apparatus, 6. enzymolysis device, 7. filter, 8. seasoning homogeneous device, 9. bactericidal unit, 10. packing device, 11. 1 purge tanks, 12. 2 purge tanks, 13. 3 purge tanks, 14. drivers, 15. brush roll, 16. water inlet pipes, 17. outlet pipes, 18. suction pumps, 19. drainpipes, 21. cylindrical shell tanks, 22. rollers, 23. entrances, 24. outlets, 25. concave arc peeling knives, 26. raised type arc peeling knives, 31. motors, 32. cylindrical shell tanks, 33. rotating shafts, 34. charging apertures, 35. discharging openings, 36. coarse crushing cuttves, 37. cuttves in small, broken bits, 38. screw propulsion cuttves, 81. motors, 82. cylindrical shell tanks, 83. shafts, 84. circulation pipes, 85. feed pipes, 86. discharge nozzles, 87. paddles, 88. drawing liquid pumps.
Detailed description of the invention
Below in conjunction with embodiment, the utility model is described in further detail.
As shown in the figure, make a kind of purple potato drink processing system, circulation cleaning device 1, device for peeling 2, breaker 3, steaming plant 4, beating apparatus 5, enzymolysis device 6, filter 7, seasoning homogeneous device 8, bactericidal unit 9 and packing device 10 are connected and installed successively.
Wherein circulation cleaning device 1 is connected and composed by purge tank 11, two purge tank 12 and three purge tanks 13, and driver 14 is equipped with in each purge tank outside, and multiple brush roll 15 is equipped with in each purge tank inside, and its each brush roll 15 is all connected with driver 14; Wherein the orientation suitable for reading of three purge tanks 13 is also provided with water inlet pipe 16, and the bottom of three purge tanks 13 is provided with outlet pipe 17, this outlet pipe 17 connect suction pump 18 and extend to two purge tanks 12 orientation suitable for reading and as the water inlet pipe of two purge tanks; Equally, the bottom of two purge tanks 12 is provided with outlet pipe, this outlet pipe connect suction pump 18 and extend to a purge tank 11 orientation suitable for reading and as the water inlet pipe of a purge tank 11; The bottom of one purge tank 11 is also provided with drainpipe 19.
Wherein device for peeling 2 is made up of cylindrical shell tank 21 and roller 22, its middle cylinder body tank 21 is provided with entrance 23 and outlet 24, the inwall of cylindrical shell tank 21 is equiped with concave arc peeling knife 25, the outer wall of roller 22 is equiped with raised type arc peeling knife 26, roller 22 is arranged on the shaft core position of cylindrical shell tank 21 inside, and the bottom of roller 22 is equiped with deceleration transmission machine.
Wherein breaker 3 is made up of motor 31, cylindrical shell tank 32 and rotating shaft 33, its middle cylinder body tank 32 is provided with charging aperture 34 and discharging opening 35, rotating shaft 33 is arranged on the shaft core position of cylindrical shell tank 32, and stretch out and to be connected with the motor 31 be arranged on outside cylindrical shell tank 32, rotating shaft 33 is installed three kinds of crushing cutters, be respectively coarse crushing cutter 36, cutter in small, broken bits 37 and screw propulsion cutter 38, install to discharging opening 35 direction from charging aperture 34 successively.
Wherein seasoning homogeneous device 8 is made up of motor 81, cylindrical shell tank 82, shaft 83 and circulation pipe 84, its middle cylinder body tank 82 is provided with feed pipe 85 and discharge nozzle 86, shaft 83 is arranged on the shaft core position of cylindrical shell tank 82, and be connected to downward-extension with the motor 81 being arranged on cylindrical shell tank 82 outer lower side, shaft 83 has installed paddle 87, each paddle 87 is different in size, arranged in dislocation, circulation pipe 84 stretches out from the below of cylindrical shell tank 82, and connect drawing liquid pump 88, then continue to extend to the top of cylindrical shell tank 82 and be linked in cylindrical shell tank 82.
During practical operation, first the purple potato of high-quality is cleaned, then purple potato is put into circulation cleaning device 1, first purple potato is put into a purge tank 11, brush roll 15 is driven to scrub purple potato through driver 14, and purple potato is exported along with purple potato is progressively passed top by the rotation of brush roll 15, then directly drop in two purge tanks 12 from the outlet of a purge tank 11, then the driver 14 in two purge tanks 12 drives brush roll 15 to scrub purple potato, and purple potato is exported along with purple potato is progressively passed top by the rotation of brush roll 15, then directly drop in three purge tanks 13 from the outlet of two purge tanks 12, then the driver 14 in three purge tanks 13 drives brush roll 15 to scrub purple potato, and purple potato is exported along with purple potato is progressively passed top by the rotation of brush roll 15, then directly drop in the cylindrical shell tank 21 of device for peeling 2 from the outlet of three purge tanks 13, while cleaning, the water inlet pipe 16 in three purge tank 13 orientation suitable for reading discharges water in three purge tanks 13, outlet pipe 17 water outlet simultaneously bottom three purge tanks 13, and interior for three purge tanks 13 water crossed is discharged water in two purge tanks 12 through suction pump 18, same, outlet pipe water outlet bottom two purge tanks 12, and interior for two purge tanks 12 water crossed is discharged water in a purge tank 11 through suction pump 18, the drainpipe 19 of water bottom a purge tank 11 that continuous wash is crossed is released, not only can clean up, all right using water wisely, save manpower, accelerate cleaning speed.After in the cylindrical shell tank 21 that cleaned purple potato drops into device for peeling 2, under the turning effort of roller 22, the concave arc peeling knife 25 that the inwall of cylindrical shell tank 21 is equiped with and raised type arc peeling knife 26 acting in conjunction that roller 22 outer wall is equiped with are pruned the epidermis of purple potato.Then enter breaker 3, after purple potato enters cylindrical shell tank 32 from charging aperture 34, first preliminary broken by coarse crushing cutter 36, more broken further by cutter 37 in small, broken bits, finally thin by 38 dozens, screw propulsion cutter, and by broken block helically formula push discharging opening 35 to.Then put into steaming plant 4 and carry out boiling, then pull an oar with beating apparatus 5 again, then put into enzymolysis device 6 and carry out enzymolysis, put into filter 7 again to filter, then the filtrate obtained is put into seasoning homogeneous device 8 and carry out circulation stirring homogeneous, filtrate is put into cylindrical shell tank 82 from feed pipe 85, rotated by shaft 83 and paddle 87 and be uniformly mixed, to be extracted out by drawing liquid pump 88 by circulation pipe 84 again and again put into from cylindrical shell tank 82 top, again be uniformly mixed, obtain the purple potato drink after homogeneous.Then by bactericidal unit 9 sterilizing, then undertaken canned or box-packed by packing device 10, finally obtain purple potato drink.