CN2043784U - Explosion-proof aluminium enclosure moulding machine - Google Patents
Explosion-proof aluminium enclosure moulding machine Download PDFInfo
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- CN2043784U CN2043784U CN 89212136 CN89212136U CN2043784U CN 2043784 U CN2043784 U CN 2043784U CN 89212136 CN89212136 CN 89212136 CN 89212136 U CN89212136 U CN 89212136U CN 2043784 U CN2043784 U CN 2043784U
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- explosion
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Abstract
The utility model discloses an explosion-proof aluminium enclosure molding machine, belonging to an aluminium enclosure processing and molding mechanical device for aluminum electrolytic capacitors. The explosion-proof aluminium enclosure molding machine is designed as a four-position aluminium enclosure molding mold clamping device composed of an upper mold and a lower mold on the basis of the existing punches. The explosion-proof aluminium enclosure molding machine comprises a cold extruding mold, an explosion-proof groove mold, an edge cutting chamfering mold and a cleaning mechanical hand which are arranged on one same mold plate; an automatic discharging mechanism, an automatic feeding mechanism, a mechanical hand and a transmission mechanism which can interlink each part are matched to be designed on the explosion-proof aluminium enclosure molding machine. Each punching of the explosion-proof aluminium enclosure molding machine can finish the process of one aluminium enclosure; a shift production of the explosion-proof aluminium enclosure molding machine obtains 32-38 thousand with high production efficiency and favorable production quality, and the rate of finished products obtains 99.9%.
Description
The utility model relates to the mechanical device of a kind of aluminium electrolytic capacitor device shell machine-shaping.
In existing electrolytic capacitor is produced, used a kind of explosion-proof aluminum shell.The machine-shaping of its aluminum hull generally needs four procedures, promptly cold-extruded, towards explosion-proof groove, side cut, chamfering four procedures.The per pass operation all needs special equipment and mold, operates separately with artificial or machinery and finishes, and this method production efficiency is low, and labour intensity is big, and rate of finished products is low, and very dangerous; Also useful a kind of what is called " dancing mould " moulding process is finished aluminum hull processing, though this method operation is continuous, feed is to carry with aluminum strip, and it is the highest that the utilance of material can not reach, and rate of finished products is still lower, and the length of aluminum hull is restricted.
The purpose of this utility model provides a kind of explosion-proof aluminum shell forming machine device, makes the cold-extruded of aluminum hull, towards explosion-proof groove, side cut, chamfering four procedures disposable finishing synchronously.
Solution of the present utility model is: on the basis of existing punch press, design a kind of four station aluminum hull shaping mould grip devices of forming by upper and lower mould, comprise the cold extrusion mould that is installed on the same template, explosion-proof channel mould, side cut chamfering mould and four stations of cleaning manipulator; Supporting design has automatic discharge mechanism, automatic feed mechanism, and manipulator and can realize the transmission mechanism of each parts interlock is set up electrical installation and air valve.Drift whenever dashes, just can finish the processing of an aluminum hull.
Use this aluminum hull forming machine device, improved aluminum hull processing speed greatly, guaranteed product quality, rate of finished products reaches more than 99.9%, and production capacity reaches 90 of per minutes, and class's output reaches ten thousand of 3.2-3.8.
Below in conjunction with the described embodiment of accompanying drawing, the utility model is further described in detail.
As shown in the figure, design one cope match-plate pattern ［ 25 ］ on the ram of original punch press (present embodiment adopts 16 tons of punch presses) is as Figure 16, shown in Figure 17.Design has installing handle on it, and design has cold-extruded punch ［ 93 ］, explosion-proof groove punch die ［ 90 ］, side cut chamfering punch ［ 95 ］ below it, and these three moulds are evenly arranged on the same semi-circumference, with cold-extruded die, explosion-proof channel mould and the corresponding layout of side cut chamfering die.In order to increase the intensity of punch, design has die shank ［ 91 ］ and keeper ［ 97 ］; For improving positioning accuracy and opening manipulator, also design has cold extrusion mould guide rod ［ 93 ］, side cut chamfering punch guide rod ［ 96 ］; For feeding, there is cam to dial with the corresponding design of feeding cam ［ 20 ］ and pulls ［ 94 ］, dial the plate lower end and be designed to outwards oblique single right in the face shape, be beneficial to promote feeding cam.
Pulling corresponding design with patrix has counterdie to pull ［ 18 ］, with cold-extruded punch, explosion-proof groove punch die, corresponding cold-extruded die, explosion-proof channel mould and the side cut chamfering die of being furnished with of side cut chamfering punch, these moulds are all fixing with bolt and lower bolster ［ 18 ］ by die holder above it.Wherein, cold-extruded die (as Fig. 8, with shown in 9) is made up of alloy die ［ 66 ］, core rod ［ 67 ］, mould tire ［ 68 ］, die sleeve ［ 72 ］, securing member ［ 69 ］, die holder ［ 71 ］, design an adjusting screw(rod) ［ 70 ］ aside, to adjust the center of core rod, to reach accurate position; Upward pad platform ［ 73 ］ is arranged at die holder ［ 71 ］, be provided with thereon again and take off material girth sheets ［ 74 ］, push down with gland ［ 75 ］ and take off the material circle with bolt; Explosion-proof channel mould is made up of explosion-proof die head ［ 81 ］, securing member ［ 82 ］, nut ［ 83 ］ and holder ［ 84 ］, and its explosion-proof die design becomes star, and present embodiment is " Y " shape (as Figure 12, shown in Figure 13); Side cut chamfering die is made up of alloy die ［ 86 ］, gland ［ 85 ］, die holder ［ 87 ］.Lean on wall ［ 88 ］ on side, a die holder left side with bolt, material girth sheets ［ 89 ］ is taken off with bolt in top, and it takes off material circle ［ 74 ］ and gland ［ 75 ］ and the concentric installation of alloy die ［ 86 ］, and is as Figure 14, shown in Figure 15; Feed mechanism ［ 22 ］ is fixed by bolts to lower bolster ［ 18 ］ and goes up (see figure 1), abuts against the right of cold-extruded die ［ 23 ］.This mechanism is by being installed in slide block ［ 57 ］, screw ［ 59 ］, the adjustable plate ［ 60 ］ on the base and being fixed on feeding cam ［ 20 ］ on the slide block, supporting ［ 65 ］, feeding mechanical hand ［ 56 ］ is formed, feeding mechanical is fixed with supporting ［ 63 ］, pin ［ 55 ］ on hand, pacify stage clip ［ 54 ］ on the pin, left end is fixed with alive the hinge in supporting ［ 63 ］ of rocking arm ［ 64 ］ of presser feet ［ 62 ］; the other end of rocking arm becomes a spoon shape, stretches the bottom in pulley ［ 61 ］.Screw ［ 59 ］ has two, and one is fixed on the base left end, and another falls bolt at the right-hand member of slide block, links up with extension spring ［ 58 ］ between two screws, cooperates with feeding cam ［ 20 ］, to realize the move left and right of feeding mechanical hand.
Figure 10, Figure 11 are the assembling schematic diagram of manipulator ［ 24 ］.It is made up of the holder ［ 79 ］, manipulator rotating shaft ［ 21 ］, fixed disc ［ 77 ］, fixed head ［ 76 ］, manipulator ［ 80 ］ and the screw ［ 78 ］ that are fixed on the lower bolster ［ 18 ］, be provided with rolling bearing between holder and the rotating shaft, to realize relatively rotating between axle and the holder; Be fastened on the fixed disk ［ 77 ］ on the rotating shaft end, at vertical relatively four direction design four fixed heads ［ 76 ］, its longitudinal profile is " " shape, at the low platform flight of steps leading to a palace hall end movable a pair of flap valve that is hinged of screw, each fixes a screw flap valve other end, between hold with extension spring, form normally off.When guide rod enters pilot hole, will talk about lobe and open, prepare holding workpiece, after guide rod withdrawed from pilot hole, under the extension spring effect, flap valve closed up, and manipulator is clamped workpiece.
Figure 18, Figure 19 are the assembling schematic diagram of air valve ［ 10 ］.It is made up of valve body ［ 109 ］, valve ［ 102 ］, stage clip ［ 104 ］, plug screw ［ 105 ］, sealing mat ［ 106 ］, ［ 108 ］ and air inlet pipe, escape pipe joint ［ 107 ］, to be fixed on the valve body with the wall ［ 101 ］ that leans on of mounting panel ［ 103 ］ with screw, with axle ［ 100 ］ with rocking arm ［ 98 ］ with couple together by wall, the upper end embedding steel ball ［ 99 ］ of valve ［ 102 ］ contacts with rocking arm ［ 98 ］; the right-hand member of rocking arm designs a pulley ［ 110 ］ and contacts with cam on the power transmission shaft ［ 13 ］, so that realize opening or closing of valve.
The interlock of whole die clamper device is by finishing as Fig. 1, drive system shown in Figure 3.By link chain mechanism ［ 1 ］ drive the power transmission shaft ［ 13 ］ of bevel gear pair ［ 14 ］ is housed, design one dial ［ 15 ］ on the vertical pivot of gear pair ［ 14 ］ is to drive sheave ［ 37 ］, by the gear pair on the fluted roller shaft ［ 17 ］ gearing hand rotating shaft ［ 21 ］.Then when power transmission shaft ［ 13 ］ when turning around, manipulator changes 1/4th circles, promptly just in time rotates an angle of 90 degrees.Like this, the every punching press of patrix once, manipulator just rotates an angle of 90 degrees, promptly moves a station; Meanwhile, cam is dialled plate ［ 94 ］ drive feeding cam and is made a movement, and feeding mechanical hand ［ 56 ］ send a slice aluminium seed in cold extrusion mould.Establish cam ［ 38 ］ on the power transmission shaft ［ 13 ］, to drive air valve ［ 10 ］ action; Gearing shaft is respectively by bearing pedestal ［ 11 ］, ［ 12 ］ and bearing pedestal ［ 16 ］ and transmission mould ［ 9 ］ supporting; For ease of manual control, design has braked wheel ［ 19 ］ in the manipulator rotating shaft; By the adjusting of extension spring ［ 2 ］, pinch roller bar ［ 3 ］ and chain pinch roller ［ 5 ］ realization chain ［ 36 ］, driving chain ［ 36 ］ cover is protected with protective cover (4).
The conveying of raw material aluminium seed is at first carried out automatic discharge by the discharge (see figure 5), enters guide-track groove ［ 26 ］ through discharging mouth ［ 40 ］ and is transported to feed mechanism, as shown in Figure 2.Automatic discharge mechanism is made of an electromagnetic vibration hopper, design spiral aisle ［ 39 ］ in the hopper ［ 53 ］, and be connected with discharging mouth ［ 40 ］, use vibrating reed fixing feet ［ 49 ］ to connect four vibrating reeds ［ 51 ］ supporting below the hopper base plate ［ 52 ］ respectively, the centre is provided with the electromagnetic vibrator of being made up of coil stationary shell ［ 41 ］, coil ［ 42 ］, skeleton ［ 43 ］, iron core ［ 44 ］, it and vibrating reed fixing feet ［ 49 ］ all are installed in the mid-game ［ 50 ］, use 3-4 root post ［ 48 ］ that mid-game is supported on the base plate ［ 47 ］ again.Then, with parallels ［ 46 ］ and foundary weight ［ 45 ］ this discharge mechanism integral body is pressed on the housing of distribution box ［ 32 ］.
As shown in Figure 2, set up clout road junction ［ 34 ］ and clout road ［ 33 ］ of accepting clout; For the collection of finished product, design has product channel ［ 30 ］ below side cut chamfering die.
Description of drawings:
Fig. 1, explosion-proof aluminum shell make-up machine assembling schematic diagram
Fig. 2, the left view of Fig. 1
Fig. 3, the drive system schematic diagram
Fig. 4, the utility model appliance circuit schematic diagram
Fig. 5, automatic discharge mechanism schematic diagram
Fig. 6, automatic feed mechanism assembling schematic diagram
Fig. 7, the vertical view of Fig. 6
Fig. 8, cold-extruded die assembling schematic diagram
Fig. 9, the schematic top plan view of Fig. 8
Figure 10, manipulator assembling schematic diagram
Figure 11, the vertical view of Figure 10
Figure 12, explosion-proof channel mould assembling schematic diagram
Figure 13, the vertical view of Figure 12
Figure 14, side cut chamfering die assembling schematic diagram
Figure 15, the vertical view of Figure 14
Figure 16, patrix assembling schematic diagram
Figure 17, the vertical view of Figure 16
Figure 18, air valve assembling schematic diagram
Figure 19, the B of Figure 18 is to partial view
Claims (10)
1, a kind of explosion-proof aluminum shell make-up machine, comprise punch press and engine, feature of the present utility model is: design a kind of four station aluminum hull shaping mould grip devices of being made up of upper and lower mould, comprise the cold extrusion mould that is installed on the same template, explosion-proof channel mould and side cut chamfering mould, and supporting design has automatic discharge mechanism, automatic feed mechanism, manipulator and the mechanism that can realize each parts interlock thereof have set up electrical installation and air valve.
2, a kind of explosion-proof aluminum shell make-up machine according to claim 1, the top design that it is characterized in that cope match-plate pattern ［ 25 ］ has installing handle, design has cold-extruded die, explosion-proof channel mould and side cut chamfering mould corresponding and be evenly arranged in cold-extruded punch ［ 93 ］, explosion-proof groove punch die ［ 90 ］, side cut chamfering punch ［ 95 ］ on the same semi-circumference below, and correspondence is provided with cold mould guide rod ［ 93 ］, side cut chamfering punch guide rod ［ 96 ］, correspondingly with feeding cam ［ 20 ］ establish cam and dial plate ［ 94 ］, dial the plate lower end and be designed to outwards oblique single right in the face shape.
3, a kind of explosion-proof aluminum shell make-up machine according to claim 1, it is characterized in that lower bolster ［ 18 ］ last and cold-extruded punch, explosion-proof groove punch die, corresponding cold-extruded die, explosion-proof channel mould and the side cut chamfering die of being furnished with of side cut chamfering punch, these moulds are all fixing with bolt and lower bolster ［ 18 ］ by die holder, and, be provided with bolt in the feed mechanism ［ 22 ］ of lower bolster on the right near cold-extruded die ［ 23 ］.
4, according to claim 1 or 3 described explosion-proof aluminum shell make-up machines, it is characterized in that the cold-extruded die is by alloy die ［ 66 ］, core rod ［ 67 ］, mould tire ［ 68 ］, die sleeve ［ 72 ］, securing member ［ 69 ］, die holder ［ 71 ］ constitutes, and be provided with adjusting screw(rod) ［ 70 ］ aside, another bypass is crossed the pad platform ［ 73 ］ that is fixed on the die holder and is installed on and takes off material circle ［ 74 ］, gland ［ 75 ］, explosion-proof die design is star, side cut chamfering die is by alloy die ［ 86 ］, gland ［ 85 ］, die holder ［ 87 ］ constitutes, a die holder left side is other leans on wall ［ 88 ］ with bolt, material girth sheets ［ 89 ］ is taken off with bolt in top, and it takes off material circle ［ 74 ］ and gland ［ 75 ］ is installed with the alloy die is concentric.
5, according to claim 1 or 3 described explosion-proof aluminum shell make-up machines, it is characterized in that feeding forms by being installed in slide block ［ 57 ］, the adjustable plate ［ 60 ］ on the base and being fixed on feeding cam ［ 20 ］ on the slide block, supporting ［ 65 ］, feeding mechanical hand ［ 56 ］, be fixed with on the manipulator and pacify rocking arm ［ 64 ］ that stage clip ［ 54 ］, left end be fixed with presser feet ［ 62 ］ on supporting ［ 63 ］, pin ［ 55 ］, the pin and live and cut with scissors in supporting ［ 63 ］; the other end of rocking arm becomes a spoon shape; stretch the bottom in pulley ［ 61 ］, connect extension spring ［ 58 ］ between two screws ［ 59 ］.
6, a kind of explosion-proof aluminum shell make-up machine according to claim 1, it is characterized in that manipulator comprises by the holder ［ 79 ］, manipulator rotating shaft ［ 21 ］, fixed disk ［ 77 ］, fixed head ［ 76 ］, the manipulator ［ 80 ］ that are fixed on the lower bolster ［ 18 ］ forms, design has rolling bearing between holder and the rotating shaft, fixed disk ［ 77 ］ is fastened on the rotating shaft upper end, at its orthogonal four direction design four fixed heads ［ 76 ］, the outer end of every block of plate is connected with extension spring with the movable a pair of flap valve that is hinged of screw between two flap valve other ends.
7, a kind of explosion-proof aluminum shell make-up machine according to claim 1, it is characterized in that design has air valve ［ 10 ］, it is made up of valve body ［ 109 ］, valve ［ 102 ］, stage clip ［ 104 ］, plug screw ［ 105 ］, sealing gasket ［ 106 ］, ［ 108 ］ and air inlet pipe, escape pipe joint ［ 107 ］, with axle ［ 100 ］ rocking arm ［ 98 ］ is connected with leaning on wall ［ 101 ］, the upper end embedding steel ball ［ 99 ］ of valve ［ 102 ］, the right-hand member of rocking arm designs a pulley ［ 110 ］.
8, a kind of explosion-proof aluminum shell make-up machine according to claim 1, it is characterized in that drive system is equipped with the power transmission shaft ［ 13 ］ of bevel gear pair ［ 14 ］ by chain-wheel mechanism ［ 1 ］ drive, on the vertical pivot of gear pair ［ 14 ］, be provided with dial ［ 15 ］, establish sheave ［ 37 ］ and gear pair ［ 17 ］ on the fluted roller shaft, to drive manipulator rotating shaft ［ 21 ］, power transmission shaft ［ 13 ］ is provided with cam ［ 38 ］, and divides into air valve ［ 10 ］ at cam, and is provided with braked wheel ［ 19 ］ in the manipulator rotating shaft.
9, a kind of explosion-proof aluminum shell make-up machine according to claim 1, the electromagnetic vibrator that it is characterized in that a electromagnetic vibration hopper ［ 53 ］ that design has an electric and magnetic oscillation automatic discharge mechanism, this mechanism to mainly contain to establish spiral aisle ［ 39 ］ in one and a copper coil ［ 42 ］, iron core ［ 44 ］, skeleton ［ 43 ］, coil stationary shell ［ 41 ］ formation.
10,, it is characterized in that design has guide-track groove ［ 26 ］ to be connected with the discharging mouth of hopper ［ 53 ］ between discharge mechanism and the feed mechanism according to claim 1 or 9 described a kind of explosion-proof aluminum shell make-up machines.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 89212136 CN2043784U (en) | 1989-01-31 | 1989-01-31 | Explosion-proof aluminium enclosure moulding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 89212136 CN2043784U (en) | 1989-01-31 | 1989-01-31 | Explosion-proof aluminium enclosure moulding machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN2043784U true CN2043784U (en) | 1989-08-30 |
Family
ID=4868321
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 89212136 Withdrawn CN2043784U (en) | 1989-01-31 | 1989-01-31 | Explosion-proof aluminium enclosure moulding machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN2043784U (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101770873A (en) * | 2010-03-05 | 2010-07-07 | 梁惠新 | Explosion proof aluminous shell stamping forming die of capacitor |
| CN101996781A (en) * | 2009-08-26 | 2011-03-30 | 陈静 | Capacitor shell grooving machine |
| CN101697327B (en) * | 2009-10-12 | 2012-11-28 | 张家港联亿电子有限公司 | Special mould for producing explosion-proof aluminum shell of aluminum electrolytic capacitor |
| CN103775639A (en) * | 2012-10-23 | 2014-05-07 | 上海飞乐汽车控制系统有限公司 | Outer sealing device for automotive sensor |
| CN108493011A (en) * | 2018-04-30 | 2018-09-04 | 钱立文 | A kind of aluminium shell of capacitor automatic gas cutting machine |
| CN111203464A (en) * | 2020-03-05 | 2020-05-29 | 舟山市新龙电子设备有限公司 | Stamping device for machining explosion-proof groove on aluminum shell |
| CN112496318A (en) * | 2020-11-13 | 2021-03-16 | 如东联亿机电有限公司 | Automatic production line for cold extrusion explosion-proof aluminum shell |
-
1989
- 1989-01-31 CN CN 89212136 patent/CN2043784U/en not_active Withdrawn
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101996781A (en) * | 2009-08-26 | 2011-03-30 | 陈静 | Capacitor shell grooving machine |
| CN101996781B (en) * | 2009-08-26 | 2014-04-02 | 陈静 | Capacitor shell grooving machine |
| CN101697327B (en) * | 2009-10-12 | 2012-11-28 | 张家港联亿电子有限公司 | Special mould for producing explosion-proof aluminum shell of aluminum electrolytic capacitor |
| CN101770873A (en) * | 2010-03-05 | 2010-07-07 | 梁惠新 | Explosion proof aluminous shell stamping forming die of capacitor |
| CN101770873B (en) * | 2010-03-05 | 2015-05-27 | 梁惠新 | Explosion proof aluminous shell stamping forming die of capacitor |
| CN103775639A (en) * | 2012-10-23 | 2014-05-07 | 上海飞乐汽车控制系统有限公司 | Outer sealing device for automotive sensor |
| CN103775639B (en) * | 2012-10-23 | 2016-03-02 | 上海飞乐汽车控制系统有限公司 | Automobile sensor outer sealing device |
| CN108493011A (en) * | 2018-04-30 | 2018-09-04 | 钱立文 | A kind of aluminium shell of capacitor automatic gas cutting machine |
| CN111203464A (en) * | 2020-03-05 | 2020-05-29 | 舟山市新龙电子设备有限公司 | Stamping device for machining explosion-proof groove on aluminum shell |
| CN112496318A (en) * | 2020-11-13 | 2021-03-16 | 如东联亿机电有限公司 | Automatic production line for cold extrusion explosion-proof aluminum shell |
| CN112496318B (en) * | 2020-11-13 | 2022-06-10 | 如东联亿机电有限公司 | Automatic production line for cold extrusion explosion-proof aluminum shell |
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| C06 | Publication | ||
| PB01 | Publication | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C19 | Lapse of patent right due to non-payment of the annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |