CN210967822U - Production line for intelligently machining and forming clutch shell - Google Patents

Production line for intelligently machining and forming clutch shell Download PDF

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Publication number
CN210967822U
CN210967822U CN201921124747.2U CN201921124747U CN210967822U CN 210967822 U CN210967822 U CN 210967822U CN 201921124747 U CN201921124747 U CN 201921124747U CN 210967822 U CN210967822 U CN 210967822U
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China
Prior art keywords
punching
tongue
punching device
frame
pay
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CN201921124747.2U
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Chinese (zh)
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李祥军
李稷
肖纪春
何文胜
夏炎
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Zhongshan Xinhui Precision Technology Co ltd
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Zhongshan Xinhui Precision Technology Co ltd
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Abstract

The utility model discloses a production line for intelligently processing and forming clutch shells, which comprises a left workbench and a right workbench, wherein lifting plates capable of lifting are connected on the workbench in a sliding way, a feeding conveying line is arranged on the workbench on the right side, a discharging conveying line is arranged on the workbench on the left side, a trimming device, a punching device and a tongue punching device are sequentially arranged between the two workbenches from the right side to the left side, a conveying rod is connected between the two lifting plates in a sliding way and driven by a linear sliding table to move left and right, the feeding conveying line, the trimming device, the punching device, the tongue punching device and the discharging conveying line are arranged at the same side and are arranged at equal intervals, four clamping devices arranged at equal intervals are fixed on the conveying rod and used for clamping clutch shells, and the front and back work stations are conveyed among five work stations of the feeding conveying line, the trimming device, the punching device, the tongue punching device and the, realize automatic feeding, fixed length cutting edge, punch a hole, towards tongue and ejection of compact.

Description

Production line for intelligently machining and forming clutch shell
[ technical field ] A method for producing a semiconductor device
The utility model relates to a mechanical intelligence processing field especially relates to an intelligent processing shaping clutch housing's production line.
[ background of the invention ]
In the automobile manufacturing industry, the processing of the clutch is complex, and in the prior art, the clutch needs to be clamped for processing different parts for many times. As shown in fig. 1, the clutch housing 100 is a bowl-shaped structure, and the side surfaces thereof are uniformly provided with heat dissipation holes 101 and a tongue 102 along the circumferential direction. During processing production, a clutch housing blank is usually trimmed on a cutting machine, bowl edges of the blank housing are cut off, a semi-finished product conforming to the height dimension is processed, heat dissipation holes are punched on a punching machine, tongue platforms are punched on a tongue platform punching device, the semi-finished product needs to be collected on a carrying trolley after each work station among the different work stations, and then is manually conveyed to another work station for processing production, the punching machine and the tongue platform punching device are usually driven by hydraulic pressure, the driving structure is complex, the size is large, the machine platforms of different processing work stations are scattered, and the manual carrying cost is high.
The present invention is made based on such a situation.
[ Utility model ] content
The utility model aims at overcoming the defects of the prior art and providing a production line of an intelligent processing forming clutch shell with simple structure, convenient control, high production efficiency and small occupied area.
The utility model discloses a realize through following technical scheme:
the utility model provides an intelligent machine-shaping clutch housing's production line which characterized in that: the automatic blanking machine comprises two work tables 1 which are arranged at left and right sides in an isolated mode, lifting plates 3 are connected to the work tables 1 in a sliding mode, lifting cylinders 4 used for driving the lifting plates 3 to lift are arranged at the bottoms of the work tables 1, feeding conveying lines 6 are arranged on the work tables 1 on the right side, discharging conveying lines 10 are arranged on the work tables 1 on the left side, trimming devices 7, punching devices 8 and tongue punching devices 9 are sequentially arranged between the two work tables 1 from the right side to the left side at intervals, the trimming devices 7 are used for punching bowl edges of blank shells at fixed lengths, the punching devices 8 are used for punching heat dissipation holes 101, the tongue punching devices 9 are used for punching tongue tables 102, conveying rods 2 stretching between the feeding conveying lines 6, the trimming devices 7, the punching devices 8, the tongue punching devices 9 and the discharging conveying lines 10 are arranged between the two lifting plates 3, two ends of the conveying rods 2 are respectively connected with, two be equipped with respectively on the lifter plate 3 and be used for jointly driving the sharp slip table 5 that removes about transport pole 2, pay-off transmission line 6, trimming cut device 7, punching device 8, towards tongue device 9 and the setting of the 10 homonymies of ejection of compact transmission line, pay-off transmission line 6, trimming cut device 7, punching device 8, towards tongue device 9 and the adjacent equidistance setting between the two of ejection of compact transmission line 10, be fixed with four equidistance settings on the transport pole 2 and correspond pay-off transmission line 6, trimming cut device 7, punching device 8 respectively and towards the double-layered material device 20 of tongue device 9, it is used for pressing from both sides the clamp and gets clutch housing to carry out the automatic handling of front and back work station between five work stations of pay-off transmission line 6, trimming cut device 7, punching device 8, towards tongue device 9 and ejection of compact transmission line 10 under the drive.
The production line for intelligently machining and forming the clutch shell is characterized in that: edge cutting device 7, punching device 8 and towards tongue device 9 are including frame 71 respectively, sliding connection has mounting bracket 72 around on the frame 71, sliding connection has movable mould board 73 about lieing in the place ahead of mounting bracket 72 on the frame 71, movable mould board 73 has lift lead screw 74 through screw-nut threaded connection, be connected with its pivoted lead screw motor 75 of drive on the lift lead screw 74, be equipped with cavity and have rear end opening 760's movable die holder 76 on the movable mould board 73, movable die holder 76 is located presss from both sides material device 20 below and can supplies the clutch housing to detain and rotate on it after going into, movable mould board 73 bottom is fixed with guide bar 731, be fixed with guide pin bushing 711 with guide bar 731 matched with on the frame 71, guide bar 731 lower extreme exposes guide pin bushing 711, the guide bar 731 lower extreme is equipped with the first response pole 732 that transversely stretches out, frame 71 bottom is equipped with two rising positions and descending positions that are used for detecting first response pole 732 respectively The first detection switch 733, the frame 71 is provided with a movable first cable 77 in an upward pull manner, one end of the first cable 77 is suspended with a first balancing weight 771, the other end of the first cable is connected with the guide rod 731 through a connecting rod and provides an upward pull force for the guide rod 731, the frame 71 is provided with a motor frame 78 above the frame 78, the motor frame 78 is provided with a step motor 781, a spline shaft 782 is synchronously connected to a rotating shaft of the step motor 781, a spline shaft housing 783 is sleeved outside the spline shaft 782, an installation sleeve 788 is sleeved outside the spline shaft housing 783, the spline shaft housing 783 is rotatably connected with the installation sleeve 788 through an upper bearing and a lower bearing, the lower end of the spline shaft housing 783 is fixed with a pressure plate 785 positioned above the movable die holder 76, the upper end of the installation sleeve 788 is fixed with a cylinder plate 784, the frame 71 is provided with a cylinder 786 for driving the cylinder plate 784 to lift, the motor frame 78 is provided with a movable, a second weight 791 is suspended at one end of the second cable 79, the other end of the second cable is connected with the cylinder plate 784 and provides an upward pulling force for the cylinder plate 784, two second detection switches 787 for detecting the rising position and the falling position of the cylinder plate 784 are arranged on the motor frame 78, a push rod 81 is connected to the mounting frame 72 in a front-back sliding manner, a movable block 82 is arranged at the rear end of the push rod 81, a mounting seat 83 is arranged at the front end of the push rod, a crankshaft 84 is pivoted to the mounting frame 72, a crankshaft connecting rod 85 for connecting the crankshaft 84 and the movable block 82 is pivoted between the crankshaft 84 and the movable block 82, the frame 71 is provided with a crankshaft motor 86, the crankshaft motor 86 and the crankshaft 84 are connected through a universal coupling 860, the crankshaft motor 86 drives the crankshaft 84 to rotate so as to drive the mounting frame 72 and the movable block 82 to reciprocate back and forth respectively, the front end of the mounting, the front end of the mounting seat 83 corresponding to the trimming device 7 is fixed with a trimming inner die 701 positioned in the movable die holder 76, the front end of the corresponding mounting frame 72 is fixed with a trimming outer die 702 matched with the trimming inner die 701 for punching the bowl edge of the clutch housing blank by a fixed length, the front end of the mounting seat 83 corresponding to the punching device 8 is fixed with a punching inner die 801 positioned in the movable die holder 76, the front end of the corresponding mounting frame 72 is provided with a punching outer die 802 matched with the punching inner die 801 for punching the side wall of the clutch housing, the front end of the mounting seat 83 corresponding to the tongue punching device 9 is fixed with a tongue punching inner die 901 positioned in the movable die holder 76, the front end of the corresponding mounting frame 72 is provided with a tongue punching outer die matched with the tongue punching inner die 901 for punching the side wall of the clutch housing, the rack 902 is provided with a movable third cable 87 by pulling, third hawser 87 one end is hung there is the third balancing weight 871, and the other end is connected with mounting bracket 72 and provides a backward pulling force of mounting bracket 72, sliding connection has the regulation seat 91 around lieing in the rear side of mounting bracket 72 in the frame 71, be equipped with on the regulation seat 91 and be used for blocking the backing rod 92 of mounting bracket 72 from the back, rotate on the frame 71 and be connected with and adjust seat 91 threaded connection's accommodate the lead screw 93, be equipped with the hand wheel 94 on the accommodate the lead screw 93, be equipped with on the mounting bracket 72 and transversely stretch out the second response pole 95 in regulation seat 91 top, be equipped with two third detection switch 96 that are used for detecting the position around second response pole 95 on the regulation seat 91.
The production line for intelligently machining and forming the clutch shell is characterized in that: a first detecting gear 88 is fixed on the crankshaft 84, a second detecting gear 89 in meshing transmission with the first detecting gear 88 is arranged on the mounting frame 72, and a rotary encoder 80 is connected to the second detecting gear 89.
The production line for intelligently machining and forming the clutch shell is characterized in that: the adjusting seat 91 and the frame 71 are provided with corresponding strip-shaped holes 911 along the front-back direction, and the strip-shaped holes 911 are provided with bolts 912 for locking and fixing the adjusting seat 91 and the frame 71.
The production line for intelligently machining and forming the clutch shell is characterized in that: pay-off transmission line 6 includes the chain motor 62 of the pay-off chain 61 and the drive pay-off chain 61 motion that two parallel interval set up, two the below of pay-off chain 61 is equipped with feeding cylinder 63, be equipped with on feeding cylinder 63 and pass and with the jacking piece 64 of the clutch housing blank jack-up on the pay-off chain 61 between two pay-off chains 61.
The production line for intelligently machining and forming the clutch shell is characterized in that: the material clamping device 20 comprises an extension plate 21 fixed on the carrying rod 2, and a clamping jaw cylinder 22 and a clamping jaw 23 which are transversely arranged are fixed on the extension plate 21.
Compared with the prior art, the utility model discloses there is following advantage:
1. the utility model discloses a through two workstations 1 that the left and right sides is kept apart to set up, set up the handling pole 2 that can go up and down and control the sideslip between two workstations 1, arrange four clamping device 20 on handling pole 2 equidistance, thereby connect into a holistic production line with pay-off conveyer line 6, trimming device 7, punching device 8, dashing tongue device 9 and ejection of compact conveyer line 10, also equidistance sets up between pay-off conveyer line 6, trimming device 7, punching device 8, dashing tongue device 9 and the ejection of compact conveyer line 10, drive lifter plate 3, handling pole 2 and all clamping device 20 to descend wholly through lift cylinder 4, four clamping device 20 are got respectively and are corresponded to clamp and get pay-off conveyer line 6, trimming device 7, punching device 8 and the clutch housing on the tongue device 9 and rise after, two straight line slip tables 5 on the left and right sides drive handling pole 2 and the whole synchronous translation of clamping device 20 on it, and moving the whole body to the left by one station, descending the whole body, conveying the clutch shell on the feeding conveying line 6 to the edge cutting device 7, conveying the clutch shell on the edge cutting device 7 to the punching device 8, conveying the clutch shell on the punching device 8 to the tongue punching device 9, and conveying the clutch shell on the tongue punching device 9 to the discharging conveying line 10 to realize automatic feeding and discharging.
2. The utility model discloses simple structure, control is convenient, at full automatic handling between pay-off transmission line 6, side cut device 7, punching device 8, towards tongue device 9 and ejection of compact transmission line 10, and realizes automatic die-cut clutch housing blank bowl limit, louvre and tongue platform, production efficiency is high, and area is little.
3. The utility model installs the push rod 81, the movable block 82, the mounting seat 83 and the crankshaft 84 through the horizontally placed mounting frame 72 which can horizontally slide back and forth, and respectively bears the punching outer die and the punching inner die through the mounting frame 72 and the mounting seat 83 which can horizontally slide in the front and back direction, and drives the punching outer die and the punching inner die to do lateral punching through the relative reciprocating motion in the front and back direction through the rotation of the crankshaft 84, and the crankshaft motor 86 is installed on the frame 71 and is connected with the crankshaft 84 through the universal coupling 860, so that when the rotating shaft of the crankshaft 84 and the crankshaft motor 86 deviates a certain angle, the crankshaft 84 can still normally rotate under the driving of the crankshaft motor 86, the front and back positions of the adjusting seat 91 are adjusted through the adjusting screw rod 93, thereby the initial position of the mounting frame 72 on the back side is adjusted, namely the front and back positions of the mounting structure on the, the front and back positions of the die-cut inner die and the die-cut outer die can be integrally adjusted, the positioning structure for positioning the clutch housing to be processed up and down is kept unchanged, the clutch housings with different outer diameters are mounted at the same position, the front and back positions of the adjusting seat 91 are adjusted through the corresponding hand wheel, the clutch housings with different outer diameters can be processed, the adjustment is simple and convenient, the rapid switching production between the clutch housings with different caliber specifications is realized, and the production efficiency is high. The punching inner die is one of an edge cutting inner die 701, a punching inner die 801 and a tongue punching inner die 901, and the punching outer die is one of an edge cutting outer die 702, a punching outer die 802 and a tongue punching outer die 902.
4. The utility model discloses a die-cut mode carries out fixed length cutting edge, fix a position in buckleing into movable die holder 76 through with the clutch casing, rethread pressure dish 785 compresses tightly on movable die holder 76 with the clutch casing, bowl limit of blank casing is broken to side cut centre form 701 and side cut external mold 702 relative motion fixed length through bent axle motor 86 drive, it makes the position of waiting to cut arrange in between side cut centre form 701 and the side cut external mold 702 and carries out die-cut according to certain angle intermittent rotation clutch casing through step motor, make the fixed length of accomplishing whole bowl limit break after clutch casing rotates a week, moreover, the steam generator is simple in structure, and the control is convenient, die-cut back plane degree is good, the side cut steady quality.
[ description of the drawings ]
The following detailed description of embodiments of the present invention is provided with reference to the accompanying drawings, in which:
FIG. 1 is a schematic structural view of a clutch housing;
FIG. 2 is a schematic diagram of a manufacturing line for intelligently manufacturing and forming a clutch housing;
FIG. 3 is a partial enlarged view A;
FIG. 4 is a schematic view of the structure of the carrier bar and the material loading device thereon;
FIG. 5 is a front side view of the frame and the structures mounted thereon;
FIG. 6 is a schematic view of a movable die holder;
FIG. 7 is a schematic view of the structure of the motor mount and the structure mounted thereon;
FIG. 8 is a schematic view of the construction of the mounting bracket and the structure mounted thereon;
FIG. 9 is a rear side view of the frame and the structures mounted thereon;
FIG. 10 is a schematic structural view of the trimming inner die;
FIG. 11 is a schematic structural view of a trimming outer die;
fig. 12 is a schematic structural view of the inner die for punching;
FIG. 13 is a schematic structural view of a punching outer die;
FIG. 14 is a schematic structural view of an inner die for tongue washing;
fig. 15 is a schematic structural view of a tongue-punching external mold.
[ detailed description ] embodiments
The invention will be further described with reference to the accompanying drawings:
as shown in fig. 2 to 15, the production line for intelligently processing and forming the clutch housing comprises two work tables 1 which are arranged on the left side and the right side in an isolated manner, wherein a lifting plate 3 is connected on each work table 1 in a sliding manner, a lifting cylinder 4 for driving the lifting plate 3 to lift is arranged at the bottom of each work table 1, a feeding transmission line 6 is arranged on each work table 1 on the right side, a discharging transmission line 10 is arranged on each work table 1 on the left side, a trimming device 7, a punching device 8 and a tongue punching device 9 are sequentially arranged between the two work tables 1 from the right side to the left side at intervals, the trimming device 7 is used for punching the bowl edge of a blank housing at a fixed length, the punching device 8 is used for punching a heat dissipation hole 101, the tongue punching device 9 is used for punching the tongue table 102, a conveying rod 2 which spans between the feeding transmission line 6, the trimming device 7, the punching device 8, the tongue, the both ends of transport pole 2 respectively with two lifter plate 3 sliding connection, two be equipped with respectively on the lifter plate 3 and be used for driving the sharp slip table 5 that removes about transport pole 2 jointly, pay-off transmission line 6, trimming cut device 7, punching device 8, towards tongue device 9 and ejection of compact transmission line 10 homonymy setting, pay-off transmission line 6, trimming cut device 7, punching device 8, towards tongue device 9 and ejection of compact transmission line 10 are adjacent to be set up between the two equidistance, be fixed with four equidistance settings on the transport pole 2 and correspond respectively pay-off transmission line 6, trimming cut device 7, punching device 8 and towards the double-layered material device 20 of tongue device 9, double-layered material device 20 is including fixing the board 21 that stretches out on transport pole 2, stretch out and be fixed with horizontal clamping jaw cylinder 22 and clamping jaw 23 on the board 21, press from both sides through clamping jaw cylinder 22 drive clamping jaw 23 and get clutch housing, and the clutch shell is automatically conveyed between five stations of a feeding conveying line 6, a trimming device 7, a punching device 8, a tongue punching device 9 and a discharging conveying line 10 along with the integral synchronous translation of the conveying rod 2 under the driving of a left linear sliding table 5 and a right linear sliding table 5, and all the workpieces of the previous station can be conveyed to the next station by one-step movement. The clutch housing here refers to the blank of the clutch housing, the semi-finished clutch housing and the finished clutch housing. And the lifting cylinder 4 can drive the lifting plate 3, the carrying rod 2 and all the material clamping devices 20 to integrally lift, so that material taking and material placing are synchronously realized.
The trimming device 7, the punching device 8 and the tongue punching device 9 respectively comprise a frame 71, the frame 71 is connected with an installation frame 72 in a front-back sliding manner, a movable template 73 is connected to the front of the installation frame 72 in a vertical sliding manner, the movable template 73 is connected with a lifting lead screw 74 through a lead screw nut and a thread, a lead screw motor 75 for driving the lifting lead screw 74 to rotate is connected to the lifting lead screw 74, a hollow movable die holder 76 with a rear end opening 760 is arranged on the movable template 73, the movable die holder 76 is positioned below the material clamping device 20, namely below a clamping jaw and can be used for a clutch shell to rotate on the clutch shell after being buckled in, a guide rod 731 is fixed at the bottom of the movable template 73, a guide sleeve 711 matched with the guide rod 731 is fixed on the frame 71, the lower end of the guide rod 731 is exposed out of the guide sleeve 711, a first sensing rod 732 extending transversely is arranged at, the bottom of the rack 71 is provided with two first detection switches 733 which are respectively used for detecting the rising position and the falling position of a first induction rod 732, the rack 71 is pulled upwards to be provided with a first cable 77 which can move, one end of the first cable 77 is suspended with a first balancing weight 771, the other end of the first cable is connected with the guide rod 731 through a connecting rod and provides an upward pulling force for the guide rod 731, the first balancing weight 771 offsets partial gravity of the movable template 73 and a structure installed on the movable template 73, the working power of the lead screw motor 75 is reduced, the motor frame 78 is arranged above the rack 71, the motor frame 78 is provided with a stepping motor 781, a rotating shaft of the stepping motor 781 is synchronously connected with a spline shaft 782, the outer side of the spline shaft 782 is sleeved with a spline shaft sleeve 783, the outer side of the spline shaft sleeve 783 is sleeved with a mounting sleeve 788, the spline shaft sleeve 783 is rotatably connected with the mounting sleeve 78, a pressure plate 785 located above the movable die holder 76 is fixed at the lower end of the spline shaft sleeve 783, a cylinder plate 784 is fixed at the upper end of the installation sleeve 788, a pressure plate cylinder 786 used for driving the cylinder plate 784 to ascend and descend is arranged on the frame 71, a second cable 79 capable of moving is arranged on the motor frame 78 in an upward pulling mode, one end of the second cable 79 is suspended with a second balancing weight 791, the other end of the second cable is connected with the cylinder plate 784 and provides upward pulling force for the cylinder plate 784, partial gravity of the structure of the cylinder plate 784 and the structure of the structure, the mounting bracket 72 is pivoted with a crankshaft 84, a crankshaft connecting rod 85 for connecting the crankshaft 84 and the movable block 82 is pivoted between the crankshaft 84 and the movable block 82, the frame 71 is provided with a crankshaft motor 86, the crankshaft motor 86 and the crankshaft 84 are connected through a universal joint 860, and the crankshaft motor 86 drives the crankshaft 84 to rotate so as to drive the mounting bracket 72 and the movable block 82 to respectively reciprocate back and forth. The front end of the mounting seat 83 extends into the movable die holder 76 from the rear end opening 760, the front end of the mounting seat 83 corresponding to the edge cutting device 7 is fixed with an edge cutting inner die 701 located in the movable die holder 76, and the front end of the corresponding mounting frame 72 is fixed with an edge cutting outer die 702 which is matched with the edge cutting inner die 701 to cut off the bowl edge of the clutch housing blank by a fixed length. Correspondingly, a punching inner die 801 located in the movable die holder 76 is fixed on the front end of the mounting seat 83 corresponding to the punching device 8, and a punching outer die 802 matched with the punching inner die 801 to punch the side wall of the clutch housing is arranged on the front end of the corresponding mounting frame 72. Correspondingly, a tongue-punching inner die 901 located in the movable die holder 76 is fixed on the front end of the mounting seat 83 corresponding to the tongue-punching device 9, and a tongue-punching outer die 902 matched with the tongue-punching inner die 901 for punching the side wall of the clutch housing is arranged on the front end of the corresponding mounting frame 72. A third cable 87 capable of moving is pulled up from the frame 71, one end of the third cable 87 is hung with a third counterweight 871, and the other end is connected with the mounting frame 72 and provides a backward pulling force to the mounting frame 72, so as to better drive the mounting frame 72 to return backward by matching with the crankshaft 84. Sliding connection has the regulation seat 91 around lieing in the rear side of mounting bracket 72 in the frame 71, be equipped with the fender stick 92 that is used for blocking mounting bracket 72 from the back on adjusting seat 91, rotate on the frame 71 and be connected with and adjust seat 91 threaded connection's accommodate the lead screw 93, be equipped with hand wheel 94 on the accommodate the lead screw 93, be equipped with on the mounting bracket 72 and transversely stretch out the second induction bar 95 in adjusting the seat 91 top, be equipped with two third detection switch 96 that are used for detecting the position around second induction bar 95 on adjusting seat 91. The front and back positions of the adjusting seat 91 are adjusted through the adjusting screw rod 93 so as to adjust the initial position of the mounting frame 72 on the back side, so that the front and back positions of the trimming inner die 701 and the trimming outer die 702, the front and back positions of the punching inner die 801 and the punching outer die 802 and the front and back positions of the tongue punching inner die 901 and the tongue punching outer die 902 can be integrally adjusted, and clutch housings with different outer diameters can be machined. In order to stabilize the adjusted position of the adjusting seat 91, corresponding strip-shaped holes 911 are formed in the adjusting seat 91 and the frame 71 in the front-back direction, and bolts 912 for locking and fixing the adjusting seat 91 and the frame 71 are arranged in the strip-shaped holes 911.
In order to monitor the rotation angle of the crankshaft 84, so as to monitor the punching movement of the trimming inner die 701 and the trimming outer die 702, the punching inner die 801 and the punching outer die 802, and the punching tongue inner die 901 and the punching tongue outer die 902, a first detection gear 88 is fixed on the crankshaft 84, a second detection gear 89 which is in meshing transmission with the first detection gear 88 is arranged on the mounting rack 72, and a rotary encoder 80 is connected on the second detection gear 89.
In order to facilitate grabbing the clutch housing, the pay-off transmission line 6 includes the chain motor 62 of the pay-off chain 61 and the drive pay-off chain 61 motion of two parallel interval settings, two the below of pay-off chain 61 is equipped with the pay-off cylinder 63, be equipped with on the pay-off cylinder 63 and pass and with the jacking piece 64 of the clutch housing blank jack-up on the pay-off chain 61 between two pay-off chains 61, when grabbing the clutch housing on the pay-off transmission line 6, earlier through jacking piece 64 from interior clutch housing jack-up to set up the position, then the clutch housing is grabbed to the clamping jaw edgewise of being convenient for.
During processing and production, the clutch shell is placed upside down, when the edge cutting device 7, the punching device 8 or the tongue punching device 9 works, the movable die holder 76 is driven to rise through the screw rod motor 75, the clutch shell clamped by the clamping jaws is inserted from bottom to top, meanwhile, the first sensing rod 732 rises and sends a signal after being detected by the first detection switch 733 to control the clamping jaws to open and open the clutch shell, the pressure plate cylinder 786 drives the pressure plate 785 to move downwards and be inserted between the two clamping jaws and pressed on the clutch shell, the second detection switch 787 sends a signal after detecting the cylinder plate 784 to drop, the crankshaft motor 86 is controlled to work to drive the crankshaft 84 to rotate so as to drive the mounting rack 72 and the movable block 82 to move relatively, the mounting rack 83 moves along with the movable block 82 to enable the mounting rack 83 and the mounting rack 72 to move relatively, and then the edge cutting inner die 701, the punching inner die 801, the punching tongue inner die 901 and the edge cutting outer die 702 fixed, The punching outer die 802 and the tongue punching outer die 902 respectively move relatively to match the dies, the bowl edge of the clutch shell is punched from the inside and the outside of the clutch shell, the heat dissipation hole 101 and the tongue punching platform 102 are punched, then the mounting frame 72 and the movable block 82 move separately, so that the trimming inner die 701, the punching inner die 801, the tongue punching inner die 901, the trimming outer die 702, the punching outer die 802 and the tongue punching outer die 902 are respectively demoulded, the mounting frame 72 moves backwards, the second induction rod 95 mounted on the mounting frame moves to the rear end position and sends out a signal after being detected by the third detection switch 96, the crankshaft motor 86 is controlled to stop, the stepping motor 781782 is started at the same time, the spline shaft sleeve 783 and the pressure plate 785 are driven to rotate for a certain angle and then stop, and the next position is processed. After the clutch shell rotates for one circle respectively to finish the processing of the corresponding process, the pressure plate rises, the second detection switch 787 sends a signal after detecting that the cylinder plate 784 rises, the mounting frame 72 moves backwards, the third detection switch 96 sends a signal after detecting that the second induction rod 95 moves backwards, then the lifting cylinder 4 drives the carrying rod 2 and all the material clamping devices 20 to rise integrally, after moving to the right for one station under the driving of the linear sliding table 5, the four material clamping devices 20 fall again, the four material clamping devices 20 respectively correspond to the clutch shells on the clamping feeding and conveying line 6, the trimming device 7, the punching device 8 and the tongue punching device 9 to rise, and after moving to the left for one station integrally, the four material clamping devices fall again, so that the clutch shell on the feeding and conveying line 6 is carried to the trimming device 7, the clutch shell on the trimming device 7 is carried to the punching device 8, and the clutch shell on the punching device 8 is carried to the tongue punching device 9, and the clutch shell on the tongue flushing device 9 is conveyed to a discharging conveying line 10, so that automatic feeding and discharging are realized.

Claims (6)

1. The utility model provides an intelligent machine-shaping clutch housing's production line which characterized in that: keep apart two workstation (1) that set up including controlling, sliding connection has lifter plate (3) on workstation (1), workstation (1) bottom is equipped with lift cylinder (4) that are used for driving lifter plate (3) to go up and down, is equipped with pay-off transmission line (6) on workstation (1) on right side, is equipped with ejection of compact transmission line (10) on left workstation (1), two from right side to left side interval in proper order between workstation (1) and be provided with side cut device (7), punching device (8) and towards tongue device (9), side cut device (7) are used for the bowl limit of the die-cut blank casing of fixed length, punching device (8) are used for die-cut louvre (101), it is used for die-cut tongue device (102) to towards tongue device (9) two be equipped with between lifter plate (3) and span at pay-off transmission line (6), side cut device (7), The conveying device comprises a punching device (8), a conveying rod (2) between a tongue punching device (9) and a discharging conveying line (10), wherein two ends of the conveying rod (2) are respectively connected with two lifting plates (3) in a sliding manner, two linear sliding tables (5) used for driving the conveying rod (2) to move left and right are respectively arranged on the lifting plates (3), the conveying line (6), an edge cutting device (7), the punching device (8), the tongue punching device (9) and the discharging conveying line (10) are arranged at the same side, the conveying line (6), the edge cutting device (7), the punching device (8), the tongue punching device (9) and the discharging conveying line (10) are arranged at equal intervals, four equal-interval devices (20) are fixed on the conveying rod (2) and respectively correspond to the conveying line (6), the edge cutting device (7), the punching device (8) and the clamping device (20) of the tongue punching device (9), the clamping device (20) is used for clamping the clutch shell and automatically carrying front and rear work stations among five work stations of the feeding conveying line (6), the trimming device (7), the punching device (8), the tongue punching device (9) and the discharging conveying line (10) under the driving of the linear sliding table (5).
2. The production line of claim 1, wherein the production line comprises: the trimming device (7), the punching device (8) and the tongue punching device (9) are respectively composed of a rack (71), the rack (71) is connected with an installation rack (72) in a front-back sliding manner, the rack (71) is connected with a movable template (73) in the front of the installation rack (72) in a vertical sliding manner, the movable template (73) is connected with a lifting lead screw (74) through a lead screw nut and a thread, the lifting lead screw (74) is connected with a lead screw motor (75) for driving the lifting lead screw to rotate, the movable template (73) is provided with a hollow movable die holder (76) with a rear end opening (760), the movable die holder (76) is positioned below the clamping device (20) and can be used for the clutch shell to rotate on the clutch shell after being buckled in, the bottom of the movable template (73) is fixedly provided with a guide rod (731), and the rack (71) is fixedly provided with a guide sleeve (711), the lower end of the guide rod (731) is exposed out of the guide sleeve (711), the lower end of the guide rod (731) is provided with a first sensing rod (732) which transversely extends out, the bottom of the rack (71) is provided with two first detection switches (733) which are respectively used for detecting the rising position and the falling position of the first sensing rod (732), the rack (71) is pulled upwards to be provided with a first movable cable (77), one end of the first cable (77) is suspended with a first balancing weight (771), the other end of the first cable is connected with the guide rod (731) through a connecting rod and provides an upward pulling force for the guide rod (731), a motor frame (78) is arranged above the rack (71), the motor frame (78) is provided with a stepping motor (781), a spline shaft (782) is synchronously connected to a rotating shaft of the stepping motor (781), and a spline shaft sleeve (783) is sleeved on the outer side of the spline shaft (, the outer side of the spline shaft sleeve (783) is sleeved with an installation sleeve (788), the spline shaft sleeve (783) is rotatably connected with the installation sleeve (788) through an upper bearing and a lower bearing, a pressure plate (785) located above the movable die holder (76) is fixed to the lower end of the spline shaft sleeve (783), a cylinder plate (784) is fixed to the upper end of the installation sleeve (788), a pressure plate cylinder (786) used for driving the cylinder plate (784) to ascend and descend is arranged on the rack (71), a second cable (79) capable of moving is pulled up and arranged on the motor frame (78), a second balancing weight (791) is hung at one end of the second cable (79), the other end of the second cable is connected with the cylinder plate (784) and provides upward pulling force for the cylinder plate (784), two second detection switches (787) used for detecting the rising position and falling position of the cylinder plate (784) are arranged on the motor frame (78), and a push rod (81) is slidably connected to the mounting, push rod (81) rear end is equipped with movable block (82), and the front end is equipped with mount pad (83), the pin joint has bent axle (84) on mounting bracket (72), the pin joint has crankshaft connecting rod (85) of connecting the two between bent axle (84) and movable block (82), frame (71) are equipped with bent axle motor (86), connect through universal joint (860) between bent axle motor (86) and bent axle (84), thereby bent axle motor (86) drive bent axle (84) are rotatory drive mounting bracket (72) and movable block (82) reciprocating motion around respectively, mount pad (83) front end stretches into in movable die holder (76) from rear end opening (760), be fixed with on the front end of mount pad (83) that side cut device (7) correspond and be located side cut centre form (701) in movable die holder (76), be fixed with side cut (701) on the front end of mounting bracket (72) that correspond and cooperate with side cut (701) fixed length and break the side cut the centre form limit of the interior mould limit of blank casing (702) A punching inner die (801) located in the movable die holder (76) is fixed at the front end of the mounting seat (83) corresponding to the punching device (8), a punching outer die (802) matched with the punching inner die (801) to punch a hole on the side wall of the clutch housing is arranged at the front end of the corresponding mounting frame (72), a tongue punching inner die (901) located in the movable die holder (76) is fixed at the front end of the mounting seat (83) corresponding to the tongue punching device (9), a tongue punching outer die (902) matched with the tongue punching inner die (901) to punch a tongue on the side wall of the clutch housing is arranged at the front end of the corresponding mounting frame (72), a movable third cable (87) is pulled on the rack (71), a third balancing weight (871) is hung at one end of the third cable (87), and the other end of the third cable is connected with the mounting frame (72) to provide a backward pulling force to the mounting frame (72), sliding connection has regulation seat (91) around lieing in the rear side of mounting bracket (72) on frame (71), be equipped with on regulation seat (91) and be used for blocking excellent (92) of fender of mounting bracket (72) from the back, rotate on frame (71) and be connected with and adjust seat (91) threaded connection's accommodate the lead screw (93), be equipped with hand wheel (94) on accommodate the lead screw (93), be equipped with on mounting bracket (72) and transversely stretch out second response pole (95) in regulation seat (91) top, be equipped with on regulation seat (91) two third detection switch (96) that are used for detecting the position around second response pole (95).
3. The production line of claim 2, wherein the production line comprises: a first detecting gear (88) is fixed on the crankshaft (84), a second detecting gear (89) in meshing transmission with the first detecting gear (88) is arranged on the mounting rack (72), and a rotary encoder (80) is connected onto the second detecting gear (89).
4. The production line of claim 2, wherein the production line comprises: adjust seat (91) and frame (71) and be equipped with corresponding bar hole (911) along the fore-and-aft direction, be equipped with in bar hole (911) and be used for adjusting seat (91) and frame (71) fixed bolt (912) of locking.
5. The production line of claim 1, wherein the production line comprises: pay-off transmission line (6) are including two parallel interval sets up pay-off chain (61) and drive pay-off chain (61) the chain motor (62) of motion, two the below of pay-off chain (61) is equipped with pay-off cylinder (63), be equipped with on pay-off cylinder (63) and pass and with clutch housing blank jack-up's on pay-off chain (61) jacking piece (64) between two pay-off chain (61) can be followed.
6. The production line of claim 1, wherein the production line comprises: the material clamping device (20) comprises an extension plate (21) fixed on the carrying rod (2), and a clamping jaw cylinder (22) and a clamping jaw (23) which are transversely placed are fixed on the extension plate (21).
CN201921124747.2U 2019-07-17 2019-07-17 Production line for intelligently machining and forming clutch shell Active CN210967822U (en)

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CN201921124747.2U CN210967822U (en) 2019-07-17 2019-07-17 Production line for intelligently machining and forming clutch shell

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Application Number Priority Date Filing Date Title
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110202389A (en) * 2019-07-17 2019-09-06 中山鑫辉精密技术股份有限公司 A kind of production line of intelligent machining molding clutch housing

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110202389A (en) * 2019-07-17 2019-09-06 中山鑫辉精密技术股份有限公司 A kind of production line of intelligent machining molding clutch housing

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