CN204367146U - One is new type auto cuts blanking device - Google Patents

One is new type auto cuts blanking device Download PDF

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Publication number
CN204367146U
CN204367146U CN201420718571.4U CN201420718571U CN204367146U CN 204367146 U CN204367146 U CN 204367146U CN 201420718571 U CN201420718571 U CN 201420718571U CN 204367146 U CN204367146 U CN 204367146U
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CN
China
Prior art keywords
conveying mechanism
cutting tool
blanking device
cut
motor
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Expired - Fee Related
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CN201420718571.4U
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Chinese (zh)
Inventor
樊秋官
孟铭新
盈生才
刘春兰
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DONGTAI CITY GANGTAI REFRACTORY Co Ltd
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DONGTAI CITY GANGTAI REFRACTORY Co Ltd
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Priority to CN201420718571.4U priority Critical patent/CN204367146U/en
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Publication of CN204367146U publication Critical patent/CN204367146U/en
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Abstract

The utility model relates to a kind of new type autoly cuts blanking device, comprise frame, conveying mechanism is provided with at upper rack, tile cutter mechanism is provided with in the side of conveying mechanism, it comprises cutting tool and cut-sytle pollination cabinet, cutting tool is positioned at directly over conveying mechanism, and cut-sytle pollination cabinet is positioned at the side of conveying mechanism; Be provided with belt pulley in the another side of conveying mechanism, install in frame lower the motor that promising conveying mechanism provides power, the rotating shaft of motor is connected with belt pulley by vee-belt; The mounting seat of motor is provided with Electric Machine Control and driving mechanism, in upper rack both sides, infrared induction module is also installed, the signal output part of infrared induction module is connected with the signal input part of driving mechanism with Electric Machine Control, and Electric Machine Control and driving mechanism are electrically connected with motor.The ingenious practicality of whole Technical Design, automaticity is high, does not need artificial co-operating, improve production efficiency in production process, reduces the maintenance management expense of machine.

Description

One is new type auto cuts blanking device
Technical field
The utility model relates to a kind of clip blanking device automatically, belongs to construction material manufacturing equipment technical field.
Background technology
Along with the high speed development of building trade, construction sector requires more and more large to the amount of tile product, and traditional original backwardness of mechanical blank-cutting device, labor strength is large, production cost is high, efficiency is low, can not meet the high speed development needs of building trade, occur the brick equipment that some mechanization degrees are high, output is large in recent years.
Blanking device automaticity of cutting of the prior art is not high, artificial co-operating is needed in production process, so not only production efficiency is lower, hand labor intensity is comparatively large, and the product qualified rate that existence causes because of uncertain human factor is low, the problems such as presentation quality is poor.The problems such as in addition, major part is cut blanking device and be there is complex structure, maintenance management costly, and machine-spoiled rate is high, cause that enterprise's production cost is high, machine is promoted the use of exists limitation.In view of the technical problem existed in prior art, therefore, a kind of blanking device of cutting newly of exigence solves the problems of the technologies described above.
Summary of the invention
The utility model is just for the technical problem existed in prior art, and provide a kind of and new type autoly cut blanking device, this device overall construction design is ingenious, and automaticity is high, convenient operation and management, effectively reduces the labour intensity of operating personnel.
To achieve these goals, the technical solution adopted in the utility model is, one is new type auto cuts blanking device, comprise frame, be provided with the conveying mechanism pushing adobe at upper rack, be provided with tile cutter mechanism in a side of conveying mechanism, described cutting mechanism comprises cutting tool and cut-sytle pollination cabinet, described cutting tool is positioned at directly over conveying mechanism, and described cut-sytle pollination cabinet is arranged at the side of conveying mechanism, and described cutting tool is fixedly connected on described cut-sytle pollination cashier's office in a shop; Be provided with belt pulley in another side of conveying mechanism, install in frame lower the motor that promising conveying mechanism provides power, the rotating shaft of described motor is connected with described belt pulley by vee-belt; The mounting seat of described motor is provided with Electric Machine Control and driving mechanism, in described upper rack both sides, infrared induction module is also installed, the signal output part of described infrared induction module is connected with the signal input part of driving mechanism with described Electric Machine Control, and described Electric Machine Control and driving mechanism are electrically connected with described motor.The ingenious practicality of whole Technical Design, automaticity is high, does not need artificial co-operating in production process, substantially increases production efficiency and reduces the maintenance management expense of machine.
Improve as one of the present utility model, PLC, drive motors, cutter sliding sleeve is provided with in described cut-sytle pollination cabinet, described drive motors moves up and down for driving described cutter slide cover, described cutting tool is fixedly mounted on described cutter slide and puts, described PLC is used for the rotating speed accurately controlling described drive motors, thus reaches the cutting degree of accuracy accurately controlling described cutting tool.
Improve as one of the present utility model, described conveying mechanism comprises boot segment, supporting section and delivery section, and described boot segment is shorter, is positioned at conveying mechanism foremost, guides the mud bar exported by cutting cutter, makes it to enter and cuts blanking device; Described supporting section is positioned at the centre position of conveying mechanism, and it not only plays the effect of support to mud bar, and mud bar to be cut is delivered to the below of described cutting tool; Described delivery section is positioned at the rear end of conveying mechanism, and the adobe formed through cutting mechanism cutting is delivered to setting machine reposefully by described delivery section.
Improve as one of the present utility model, the supporting section of described conveying mechanism is provided with the gap adapted with described cutting tool position, on the one hand can to ensure that mud bar can be cut into adobe readily through mud bar by described cutting tool, ensure that the planarization of end is cut in adobe; In the process of cutting mud bar, ensure that the edge of a knife of described cutting tool only contacts with mud bar, avoids the unnecessary grazing that described cutting tool and other equipment rooms produce, thus extends the service life of cutting tool on the other hand.
Improve as one of the present utility model, described conveying mechanism is belt conveyor with carrying roller or chain conveyer.
Improve as one of the present utility model, the installation site of described infrared induction module in described frame can carry out front and back fine setting according to user to the length requirement of adobe, and when the length of adobe is longer, described infrared induction module is finely tuned backward in described frame, otherwise, then finely tune forward.
Relative to prior art, advantage of the present utility model is as follows, 1) overall construction design is ingenious, and conveying mechanism, cutting mechanism and infrared induction module are separate, do not involve mutually, thus disassembly and assembly convenient maintenance and replacement; 2) this device is simple and reliable for structure, easy to use, cost is lower, and adopt the electronic product of high accuracy, high reliability, low cost to carry out surface trimming and conveying, not only increase the automaticity of device, improve the processing efficiency of adobe, and decrease the workload of maintenance of equipment; 3) because this device does not need workman to cooperate in tile cutter process, reduce the labour intensity of workman on the one hand, on the other hand, it also avoid workman directly contact moulded pottery not yet put in a kiln to bake and cause the problems such as tile product type quality tile product defect rate that is unstable and then that cause is higher, waste raw materials for production.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model.
Fig. 2 is side structure schematic diagram of the present utility model.
Fig. 3 is the circuit diagram of infrared induction module.
In figure: 1-frame, 2-conveying mechanism, 3-cutting tool, 4-cut-sytle pollination cabinet, 5-belt pulley, 6-motor, 7-Electric Machine Control and driving mechanism, 8-infrared induction module, 9-cutter sliding sleeve, 10-mud bar, 11-adobe, 12-V shape belt, gripper shoe installed by 13-motor, 14-carrying roller.
Detailed description of the invention
In order to deepen understanding and cognition of the present utility model, below in conjunction with accompanying drawing the utility model be further described and introduce.
embodiment 1:as Fig. 1-Fig. 3, one is new type auto cuts blanking device, comprise frame 1, the conveying mechanism 2 pushing adobe is provided with at upper rack, be provided with tile cutter mechanism in a side of conveying mechanism, described cutting mechanism comprises cutting tool 3 and cut-sytle pollination cabinet 4, and described cutting tool 3 is positioned at directly over conveying mechanism, described cut-sytle pollination cabinet 4 is arranged at the side of conveying mechanism, and described cutting tool 3 is fixedly connected on described cut-sytle pollination cabinet 4; Be provided with belt pulley 5 in another side of conveying mechanism, install in gripper shoe 13 at the motor of frame lower and install the motor 6 that promising conveying mechanism provides power, the rotating shaft of described motor 6 is connected with described belt pulley 5 by vee-belt 12; The mounting seat of described motor 6 is provided with Electric Machine Control and driving mechanism 7, in described upper rack both sides, infrared induction module 8 is also installed, the signal output part of described infrared induction module 8 is connected with the signal input part of described Electric Machine Control with driving mechanism 7, and described Electric Machine Control and driving mechanism 7 are electrically connected with described motor 6.The ingenious practicality of whole Technical Design, automaticity is high, does not need artificial co-operating in production process, substantially increases production efficiency and reduces the maintenance management expense of machine.
embodiment 2:as Fig. 1-Fig. 3, improve as one of the present utility model, PLC, drive motors, cutter sliding sleeve is provided with in described cut-sytle pollination cabinet 4, described drive motors moves up and down for driving described cutter sliding sleeve 9, described cutting tool 3 is fixedly mounted on described cutter sliding sleeve 9, described PLC is used for the rotating speed accurately controlling described drive motors, thus reaches the cutting degree of accuracy accurately controlling described cutting tool 3.All the other structures are identical with embodiment 1 with advantage.
embodiment 3:as Fig. 1-Fig. 3, improve as one of the present utility model, described conveying mechanism 2 comprises boot segment, supporting section and delivery section, and described boot segment is shorter, is positioned at conveying mechanism foremost, guides the mud bar 10 exported by cutting cutter, makes it to enter and cuts blanking device; Described supporting section is positioned at the centre position of conveying mechanism, and it not only plays the effect of support to mud bar 10, and mud bar 10 to be cut is delivered to the below of described cutting tool 3; Described delivery section is positioned at the rear end of conveying mechanism, and the adobe 11 formed through cutting mechanism cutting is delivered to setting machine reposefully by described delivery section.All the other structures are identical with embodiment 1 with advantage.
embodiment 4:as Fig. 1-Fig. 3, improve as one of the present utility model, the supporting section of described conveying mechanism 2 is provided with the gap adapted with described cutting tool 3 position, on the one hand can to ensure that mud bar can be cut into adobe readily through mud bar by described cutting tool 3, ensure that the planarization of end is cut in adobe; In the process of cutting mud bar, ensure that the edge of a knife of described cutting tool 3 only contacts with mud bar 10, avoids the unnecessary grazing that described cutting tool and other equipment rooms produce, thus extends the service life of cutting tool on the other hand.All the other structures are identical with embodiment 1 with advantage.
embodiment 5:as Fig. 1-Fig. 3, improve as one of the present utility model, described conveying mechanism 2 is belt conveyor with carrying roller or chain conveyer.Is in fig. 2 chain conveyer with carrying roller 14, transmission is carried out by in-line gears between described belt pulley 5 and chain conveyer, described chain conveyer is evenly provided with multiple carrying roller 14, adopts described carrying roller 14 to promote mud bar 10 and adobe 11 is advanced.All the other structures are identical with embodiment 1 with advantage.
embodiment 6:as Fig. 1-Fig. 3, improve as one of the present utility model, the installation site of described infrared induction module 8 in described frame 1 can carry out front and back fine setting according to user to the length requirement of adobe, when the length of adobe is longer, described infrared induction module 8 is finely tuned backward in described frame 1, otherwise, then finely tune forward.All the other structures are identical with embodiment 1 with advantage.
During work, the mud bar transported from cutting cutter is delivered on this device by the boot segment of conveying mechanism, and arrive immediately below cutting tool under the driving and supporting role of supporting section, now PLC sends rotating forward instruction to drive motors, after drive motors receives instruction, adjustment turns to also carry its tools sliding sleeve to move downward (distance moved downward is by PLC programming realization), and then makes cutting tool contact mud bar complete cutting action; Then PLC sends toggling command to drive motors, its carry its tools sliding sleeve is moved upward (distance moved upward is by PLC programming realization), thus makes cutting tool leave mud bar and stop at the ready position (this position is by PLC programming realization) next time cut; Adobe slowly movement in delivery section that mud bar is formed through cutting tool cutting, when the light beam of infrared induction module is blocked in the adobe front end of current line, its light beam is interdicted, the travel switch arranged on that module closes, and then it is electric to make motor obtain, motor drives belt pulley and carrying roller quick rotation by vee-belt, thus adobe is sent fast and originally cut blanking device, enters setting machine.
At least one in technical characteristic described in embodiment 2,3,4,5,6 and embodiment 1 can also be combined to form new embodiment by the utility model.
It should be noted that above-described embodiment, be not used for limiting protection domain of the present utility model, equivalents done on the basis of technique scheme or the alternative scope all falling into the utility model claim and protect.

Claims (6)

1. new type autoly cut blanking device for one kind, it is characterized in that: comprise frame (1), the conveying mechanism (2) pushing adobe is provided with at upper rack, tile cutter mechanism is provided with in a side of conveying mechanism, described cutting mechanism comprises cutting tool (3) and cut-sytle pollination cabinet (4), described cutting tool (3) is positioned at directly over conveying mechanism, and described cut-sytle pollination cabinet (4) is arranged at the side of conveying mechanism, and (30 are fixedly connected on described cut-sytle pollination cabinet (4) described cutting tool; Be provided with belt pulley (5) in another side of conveying mechanism, install in frame lower the motor (6) that promising conveying mechanism provides power, the rotating shaft of described motor (6) is connected with described belt pulley (5) by vee-belt (12); The mounting seat of described motor (6) is provided with Electric Machine Control and driving mechanism (7), in described upper rack both sides, infrared induction module (8) is also installed, the signal output part of described infrared induction module (8) is connected with the signal input part of described Electric Machine Control with driving mechanism (7), and described Electric Machine Control and driving mechanism (7) are electrically connected with described motor (6).
2. one as claimed in claim 1 is new type auto cuts blanking device, it is characterized in that, PLC, drive motors, cutter sliding sleeve is provided with in described cut-sytle pollination cabinet (4), described drive motors moves up and down for driving described cutter slide cover, described cutting tool is fixedly mounted on described cutter slide and puts, described PLC is used for the rotating speed accurately controlling described drive motors, thus reaches the cutting degree of accuracy accurately controlling described cutting tool.
3. one as claimed in claim 1 is new type auto cuts blanking device, it is characterized in that, described conveying mechanism (2) comprises boot segment, supporting section and delivery section, described boot segment is shorter, be positioned at conveying mechanism foremost, described supporting section is positioned at the centre position of conveying mechanism, and described delivery section is positioned at the rear end of conveying mechanism.
4. the one as described in claim 1 or 3 is new type auto cuts blanking device, it is characterized in that, the supporting section of described conveying mechanism is provided with the gap adapted with described cutting tool position.
5. as claimed in claim 1 or 2 a kind of new type autoly cuts blanking device, it is characterized in that, described conveying mechanism is belt conveyor with carrying roller or chain conveyer.
6. one as claimed in claim 1 is new type auto cuts blanking device, it is characterized in that, the installation site of described infrared induction module (8) in described frame (1) can carry out front and back fine setting according to user to the length requirement of adobe, when the length of adobe is longer, described infrared induction module (8) is finely tuned backward in described frame (1); If the length of adobe is shorter, then described infrared induction module (8) is finely tuned forward in described frame (1).
CN201420718571.4U 2014-11-26 2014-11-26 One is new type auto cuts blanking device Expired - Fee Related CN204367146U (en)

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CN201420718571.4U CN204367146U (en) 2014-11-26 2014-11-26 One is new type auto cuts blanking device

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Application Number Priority Date Filing Date Title
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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105150369A (en) * 2015-08-27 2015-12-16 广元市远通汽车配件制造有限公司 Automatic brick cutter for non-steamed bricks
CN105252636A (en) * 2015-10-08 2016-01-20 魏玉兰 Automatic cutting and conveying device for semi-finished ceramic tube
CN105328766A (en) * 2015-11-04 2016-02-17 程玉全 Brick making and blank-stacking method
CN106956356A (en) * 2017-03-23 2017-07-18 杨秀芳 Blank conveying apparatus on adobe production line

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105150369A (en) * 2015-08-27 2015-12-16 广元市远通汽车配件制造有限公司 Automatic brick cutter for non-steamed bricks
CN105150369B (en) * 2015-08-27 2017-05-10 广元市远通汽车配件制造有限公司 Automatic brick cutter for non-steamed bricks
CN105252636A (en) * 2015-10-08 2016-01-20 魏玉兰 Automatic cutting and conveying device for semi-finished ceramic tube
CN105328766A (en) * 2015-11-04 2016-02-17 程玉全 Brick making and blank-stacking method
CN105328766B (en) * 2015-11-04 2023-11-28 陕西炎城环保机械有限公司 Brick making and blank stacking method
CN106956356A (en) * 2017-03-23 2017-07-18 杨秀芳 Blank conveying apparatus on adobe production line

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GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20150603

Termination date: 20161126