CN204342257U - A kind of large-scale component turning device - Google Patents
A kind of large-scale component turning device Download PDFInfo
- Publication number
- CN204342257U CN204342257U CN201420835574.6U CN201420835574U CN204342257U CN 204342257 U CN204342257 U CN 204342257U CN 201420835574 U CN201420835574 U CN 201420835574U CN 204342257 U CN204342257 U CN 204342257U
- Authority
- CN
- China
- Prior art keywords
- hook
- component
- auxiliary
- wire rope
- steel wire
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 29
- 239000010959 steel Substances 0.000 claims abstract description 29
- 238000000034 method Methods 0.000 claims abstract description 12
- 239000000725 suspension Substances 0.000 claims abstract description 12
- 230000008569 process Effects 0.000 claims abstract description 6
- 238000010276 construction Methods 0.000 description 3
- 238000003466 welding Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000001066 destructive effect Effects 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Landscapes
- Load-Engaging Elements For Cranes (AREA)
Abstract
本实用新型提供了一种大型构件翻转装置,包括吊钩、吊索、吊装支撑平衡梁、多轮滑车、钢丝绳、辅助小吊钩和辅助吊索,所述吊索有两根,两根所述吊索的一端分别与吊装支撑平衡梁的两端相连接,两根所述吊索的另一端分别连接在吊钩的钩子上,所述多轮滑车有两个,两个所述多轮滑车分别通过吊绳与吊装支撑平衡梁的两端相连接,在构件翻转过程中,两个所述多轮滑车上分别串绕有一根钢丝绳,所述钢丝绳的一端按顺序逐个绕过多轮滑车的滑轮和构件的底部,所述钢丝绳的首尾两端通过卡环连接,所述辅助吊索的一端连接在辅助小吊钩的钩子上,另一端连接到构件的底面。本实用新型翻转装置,不但适用于重型钢梁的翻转,还适用于大型钢结构框架及设备的翻转。
The utility model provides a large component overturning device, which includes a hook, a sling, a hoisting support balance beam, a multi-wheel block, a steel wire rope, an auxiliary small hook and an auxiliary sling. There are two slings, and the two slings are One end of the sling is connected to the two ends of the hoisting support balance beam respectively, and the other end of the two slings is respectively connected to the hook of the suspension hook. The trolleys are respectively connected to the two ends of the hoisting support balance beam through the suspension ropes. During the component overturning process, a steel wire rope is wound on the two multi-wheel blocks respectively, and one end of the steel wire ropes is wound around the multi-wheel blocks one by one in sequence. The pulley and the bottom of the component, the first and last ends of the wire rope are connected by snap rings, one end of the auxiliary sling is connected to the hook of the auxiliary small hook, and the other end is connected to the bottom surface of the component. The turning device of the utility model is not only suitable for turning over heavy steel beams, but also suitable for turning over large steel structure frames and equipment.
Description
技术领域technical field
本实用新型属于吊装技术领域,尤其是涉及一种大型构件翻转装置。The utility model belongs to the technical field of hoisting, in particular to a large component overturning device.
背景技术Background technique
一些大型构件,为了便于运输进场,现场吊装前往往需要对构件进行水平轴向翻转90度或者180度,再吊装,以对应安装方位;另外还有预制中的大型构件,为了便于焊接,尽可能地减少仰脸焊接、保证焊接质量、加快焊接进度,常常通过多次对构件本体进行翻转,来满足工程的需要。现有的施工中,大型构件翻转装置是采用钢丝绳捆绑于构件一侧,吊钩起升,构件另一侧着地为支点旋转,构件“翻滚”的翻转方法,此方法所需场地大、支点受力过大对构件的破坏性大,且构件过临界状态时晃动大,对于起重机械的安全不利,并且此方法需要较大规格的钢丝绳捆绑,钢丝绳刚性较大,不便操作;再一种办法是两台吊车共同吊装,各系挂构件两侧,两台吊车一起一落,使构件翻转,此法虽平稳,但增加了机械费用,何况一些狭窄的施工场地不能满足两台吊车同时站位。For some large components, in order to facilitate transportation into the site, it is often necessary to flip the components horizontally and axially by 90 degrees or 180 degrees before hoisting on site, and then hoist them to correspond to the installation orientation; To reduce upward welding as much as possible, ensure welding quality, and speed up welding progress, the component body is often turned over several times to meet the needs of the project. In the existing construction, the overturning device for large components uses a steel wire rope tied to one side of the component, the hook is lifted, the other side of the component is on the ground as a fulcrum to rotate, and the component is "tumbling". This method requires a large site and the fulcrum is limited Excessive force is very destructive to the component, and the component shakes greatly when it passes the critical state, which is unfavorable to the safety of the hoisting machinery, and this method requires a large-scale steel wire rope to bind, and the steel wire rope is relatively rigid and inconvenient to operate; another method It is hoisted by two cranes together, and the two cranes hang on both sides of the component, and the two cranes fall together to make the component turn over. Although this method is stable, it increases the mechanical cost, not to mention that some narrow construction sites cannot meet the two cranes at the same time. .
实用新型内容Utility model content
本实用新型的目的是提供一种利用较简单的大型构件翻转装置,能够实现大型构件安全平稳地空中翻转。The purpose of the utility model is to provide an overturning device for a relatively simple large component, which can realize the safe and stable overturning of the large component in the air.
本实用新型采用的技术方案是:The technical scheme that the utility model adopts is:
一种大型构件翻转装置,包括吊钩、吊索、吊装支撑平衡梁、多轮滑车、钢丝绳、辅助小吊钩和辅助吊索,所述吊索有两根,两根所述吊索的一端分别与所述吊装支撑平衡梁的两端相连接,两根所述吊索的另一端分别连接在所述吊钩的钩子上,所述多轮滑车有两个,两个所述多轮滑车分别通过吊绳与吊装支撑平衡梁的两端相连接,在构件翻转过程中,两个所述多轮滑车上分别串绕有一根钢丝绳,所述钢丝绳的首尾两端通过卡环连接,所述钢丝绳的中间依次绕过多轮滑车的滑轮和所述构件的底部,所述辅助吊索的一端连接在所述辅助小吊钩的钩子上,另一端连接到所述构件的底面的辅助吊孔上。A large component overturning device, including a hook, a sling, a hoisting support balance beam, a multi-wheel block, a steel wire rope, an auxiliary small hook and an auxiliary sling. There are two slings, and one end of the two slings They are respectively connected to the two ends of the lifting support balance beam, and the other ends of the two slings are respectively connected to the hooks of the hooks. There are two multi-wheel tackles, and the two multi-wheel tackles The two ends of the hoisting and supporting balance beam are respectively connected by hanging ropes. During the component overturning process, a steel wire rope is wound on the two multi-wheel blocks respectively, and the first and last ends of the steel wire rope are connected by snap rings. The middle of the wire rope goes around the pulley of the multi-wheel block and the bottom of the member in turn, one end of the auxiliary sling is connected to the hook of the auxiliary small hook, and the other end is connected to the auxiliary hanging hole on the bottom surface of the member superior.
本实用新型所述的大型构件翻转装置,其中,所述吊钩为双钩型吊钩。In the large component turning device described in the present utility model, the said hook is a double-hook type hook.
本实用新型所述的大型构件翻转装置,其中,所述多轮滑车为四轮滑车。The large-scale component turning device described in the utility model, wherein, the multi-wheel tackle is a four-wheel tackle.
本实用新型有益效果:Beneficial effects of the utility model:
本实用新型大型构件翻转装置,操作简便,过程平稳,节约了成本,适用面广,不但适用于重型钢梁的翻转,还适用于大型钢结构框架及设备的翻转。The large component turning device of the utility model has the advantages of simple operation, stable process, cost saving and wide applicability. It is not only suitable for turning over heavy steel beams, but also suitable for turning over large steel structure frames and equipment.
附图说明Description of drawings
图1为本实用新型大型构件翻转装置的结构示意图;Fig. 1 is the structure schematic diagram of the utility model large component overturning device;
图2为图1中A处局部放大图;Figure 2 is a partial enlarged view of A in Figure 1;
图3为本实用新型大型构件翻转装置多轮滑车串绕的结构示意图。Fig. 3 is a schematic diagram of the structure of the multi-wheel block of the large component turning device of the present invention.
下面结合具体实施例和附图对本实用新型作进一步说明。Below in conjunction with specific embodiment and accompanying drawing, the utility model is further described.
具体实施方式Detailed ways
如图1,图2和图3所示,一种大型构件翻转装置,包括吊钩1、吊索2、吊装支撑平衡梁3、多轮滑车4、钢丝绳5、辅助小吊钩7和辅助吊索8,吊索2有两根,吊钩1为双钩型吊钩,两根吊索2的一端分别与吊装支撑平衡梁3的两端相连接,两根吊索2的另一端分别连接在吊钩1的两个钩子上,多轮滑车4有两个,多轮滑车4为四轮32吨滑车,两个多轮滑车4分别通过吊绳与吊装支撑平衡梁3的两端相连接,在构件6翻转过程中,两个多轮滑车4上分别串绕有一根钢丝绳5,钢丝绳5的首尾两端通过卡环9连接,钢丝绳5的中间依次绕过多轮滑车4的滑轮和构件6的底部,辅助吊索8的一端连接在吊车的辅助小吊钩7的钩子上,另一端连接到构件6底面的辅助吊孔上,构件6为4000吨液压提升装置的行车梁,行车梁高2米、宽1.2米、长10米、单重26吨,钢丝绳5规格为Φ21.5mm-6×37+1-1850,长20米;吊装支撑平衡梁3由Φ108×4mm钢管制成,长2米,根据构件的重量,多轮滑车4使用其中的两个滑轮即可。As shown in Fig. 1, Fig. 2 and Fig. 3, a large component overturning device includes a hook 1, a sling 2, a hoisting support balance beam 3, a multi-wheel block 4, a steel wire rope 5, an auxiliary small hook 7 and an auxiliary hoist There are two slings 8 and 2, and the hook 1 is a double-hook type hook. One end of the two slings 2 is respectively connected to the two ends of the hoisting support balance beam 3, and the other ends of the two slings 2 are respectively connected to the On the two hooks of the suspension hook 1, there are two multi-wheel blocks 4, and the multi-wheel block 4 is a four-wheel 32-ton block. During the overturning process of the member 6, a steel wire rope 5 is wound in series on the two multi-wheel blocks 4 respectively, and the first and last ends of the steel wire rope 5 are connected by a snap ring 9, and the middle of the steel wire rope 5 is wound around the pulley of the multi-wheel block 4 and the member 6 in turn. One end of the auxiliary sling 8 is connected to the hook of the auxiliary small hook 7 of the crane, and the other end is connected to the auxiliary hanging hole on the bottom of the component 6. The component 6 is the driving beam of the 4000-ton hydraulic lifting device, and the driving beam is high. 2 meters, 1.2 meters in width, 10 meters in length, and 26 tons in unit weight. 2 meters, according to the weight of member, multi-wheel tackle 4 can use two pulleys wherein to get final product.
本实施例大型构件翻转装置的使用方法,包括以下步骤:The method for using the large-scale member overturning device of this embodiment comprises the following steps:
(a)将吊装支撑平衡梁3通过两条吊索2系挂于吊车的吊钩1的两个吊钩上,两个多轮滑车4分别系挂于吊装支撑平衡梁3的两端;(a) the hoisting support balance beam 3 is hung on the two hooks of the suspension hook 1 of the crane by two slings 2, and two multi-wheel blocks 4 are respectively hung on the two ends of the hoisting support balance beam 3;
(b)将吊装支撑平衡梁3移动至构件6上方,且吊钩1垂线通过构件6的重心位置,以确保吊起后的构件6呈水平状;(b) Move the hoisting support balance beam 3 to the top of the component 6, and the vertical line of the hook 1 passes through the center of gravity of the component 6, so as to ensure that the lifted component 6 is horizontal;
(c)然后串绕钢丝绳5,依次由多轮滑车4的第一个滑轮穿过→绕过构件底部→多轮滑车4第二个滑轮穿过→绕过构件底部→多轮滑车4第三个滑轮穿过……,钢丝绳5的首尾两端通过卡环连接;第二个多轮滑车4串绕同上;(c) Then the steel wire rope 5 is wound in series, and the first pulley of the multi-wheel block 4 passes through → around the bottom of the component → the second pulley of the multi-wheel block 4 passes → around the bottom of the component → the third of the multi-wheel block 4 The two pulleys pass through..., and the first and last ends of the wire rope 5 are connected by snap rings; the second multi-wheel block is wound in 4 strings;
(d)吊装支撑平衡梁3起升,构件6水平吊离地面后,将吊车的辅助小吊钩7通过辅助吊索8与构件6底面的辅助吊孔连接,使辅助小吊钩7起升,多股串绕的钢丝绳5均匀地通过滑轮串动,辅助小吊钩7提升侧串绕钢丝绳5上升,构件7提升侧向上旋转,实现构件7翻转的目的。(d) hoisting and supporting the balance beam 3 to lift, and after the component 6 is hoisted horizontally from the ground, the auxiliary small hook 7 of the crane is connected to the auxiliary lifting hole on the bottom surface of the component 6 through the auxiliary sling 8, so that the auxiliary small hook 7 is lifted , the steel wire rope 5 that is wound in series moves evenly through the pulley, and the lifting side of the auxiliary small hook 7 is wound around the wire rope 5 to rise, and the lifting side of the component 7 rotates upwards, so that the purpose of turning over the component 7 is realized.
本实施例大型构件翻转装置的优点:The advantages of the large component turning device of this embodiment:
1.操作简便:因构件6的重量由多轮滑车4与构件6间串绕的钢丝绳8股承担,所以串绕的钢丝绳5可以选用较小的规格即可,而较小规格的钢丝绳5更轻便柔软些,系挂操作更便捷。1. Easy to operate: because the weight of the component 6 is borne by the 8 strands of steel wire ropes wound in series between the multi-wheel tackle 4 and the component 6, the steel wire ropes 5 that are wound in series can be selected with smaller specifications, and the steel wire ropes 5 of smaller specifications are more It is lighter and softer, and the hanging operation is more convenient.
2.过程平稳:本实施例翻转装置,构件6悬空,构件6所有重量由串绕的钢丝绳5承担,串绕的钢丝绳5在多轮滑车4的滑轮上自由串动,因构件6与地面不接触,未形成“支点”,所以构件6翻转过临界状态(即构件6的重心与支点在一个垂直平面内)时,不会产生晃动。2. The process is stable: in the turning device of this embodiment, the component 6 is suspended in the air, and all the weight of the component 6 is borne by the steel wire rope 5 wound in series. Contact does not form a "fulcrum", so when the member 6 turns over the critical state (that is, the center of gravity of the member 6 and the fulcrum are in a vertical plane), no shaking will occur.
3.节约了成本:本实施例未采用辅助吊车配合翻转,若采用辅助吊车配合翻转,因工作量不大,机械利用率低,造成机械台班浪费,增大施工费用。3. Cost savings: This embodiment does not use an auxiliary crane to cooperate with the overturning. If an auxiliary crane is used to cooperate with the overturning, the workload is not large and the utilization rate of the machinery is low, resulting in waste of mechanical shifts and increasing construction costs.
4.适用面广:本实施例翻转装置不但适用于重型钢梁的翻转,还适用于大型钢结构框架及设备的翻转。4. Wide range of applications: the overturning device of this embodiment is not only suitable for overturning heavy steel beams, but also for overturning large steel structure frames and equipment.
以上所述的实施例仅仅是对本实用新型的优选实施方式进行描述,并非对本实用新型的范围进行限定,在不脱离本实用新型设计精神的前提下,本领域普通技术人员对本实用新型的技术方案作出的各种变形和改进,均应落入本实用新型权利要求书确定的保护范围内。The above-mentioned embodiments are only described to the preferred implementation of the utility model, and are not limited to the scope of the utility model. Various modifications and improvements made should fall within the scope of protection determined by the claims of the utility model.
Claims (3)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420835574.6U CN204342257U (en) | 2014-12-24 | 2014-12-24 | A kind of large-scale component turning device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420835574.6U CN204342257U (en) | 2014-12-24 | 2014-12-24 | A kind of large-scale component turning device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204342257U true CN204342257U (en) | 2015-05-20 |
Family
ID=53225543
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420835574.6U Expired - Lifetime CN204342257U (en) | 2014-12-24 | 2014-12-24 | A kind of large-scale component turning device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN204342257U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106563912A (en) * | 2016-11-10 | 2017-04-19 | 山东荣昊专用汽车有限公司 | Flexible turnover device for welding of trailer beam |
| CN107062694A (en) * | 2017-06-01 | 2017-08-18 | 浙江陆博环境设备有限公司 | A kind of cold and hot energy source station of intelligent integrated |
| CN107902549A (en) * | 2017-10-31 | 2018-04-13 | 中国二十冶集团有限公司 | The simple and easy method of unloading jumbo |
| CN107934747A (en) * | 2017-10-13 | 2018-04-20 | 上海中船三井造船柴油机有限公司 | Equipment for supporting patient with burn and method for large-sized low-speed marine diesel connecting-rod |
-
2014
- 2014-12-24 CN CN201420835574.6U patent/CN204342257U/en not_active Expired - Lifetime
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106563912A (en) * | 2016-11-10 | 2017-04-19 | 山东荣昊专用汽车有限公司 | Flexible turnover device for welding of trailer beam |
| CN107062694A (en) * | 2017-06-01 | 2017-08-18 | 浙江陆博环境设备有限公司 | A kind of cold and hot energy source station of intelligent integrated |
| CN107934747A (en) * | 2017-10-13 | 2018-04-20 | 上海中船三井造船柴油机有限公司 | Equipment for supporting patient with burn and method for large-sized low-speed marine diesel connecting-rod |
| CN107902549A (en) * | 2017-10-31 | 2018-04-13 | 中国二十冶集团有限公司 | The simple and easy method of unloading jumbo |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN202346637U (en) | Holding rod of double-flat-arm spinning self-lifting seat | |
| CN205932941U (en) | A device for handling of precast box girder template | |
| CN204342257U (en) | A kind of large-scale component turning device | |
| CN204342250U (en) | A kind of multi-state hoisting balance beam | |
| CN204355946U (en) | A kind of device lifting large wt pts | |
| CN103708360B (en) | Swing arm tower crane, standard knot introduction system thereof and standard knot introduction method | |
| CN201582039U (en) | Turbine runner turning device | |
| CN205151520U (en) | Large -scale ring rolling spare hoist | |
| CN207192616U (en) | A kind of gantry crane for preventing that goods from rocking | |
| CN204281061U (en) | A kind of can the combined sling of automatic releasing hook | |
| CN205397854U (en) | Gasifier hoist and mount hoisting device | |
| CN203833540U (en) | Movable heavy object hoisting device | |
| CN203998746U (en) | Portable suspension installation | |
| CN206827922U (en) | A kind of slip rope guy device on crane arm | |
| CN202107425U (en) | Oil drum sling | |
| CN102351129B (en) | Super-lifting device for improving lifting performance of crane and crane | |
| CN204588550U (en) | A kind of lifting mechanism inhead type lands electric power pole | |
| CN206665952U (en) | A kind of novel hanging tool | |
| CN205132903U (en) | Steel wire slings | |
| CN202542743U (en) | Auxiliary reeving mechanism for mounting tower crane | |
| CN209127874U (en) | A kind of concurrent lifting device | |
| CN201762053U (en) | Simple automatic hoisting rod | |
| CN208747486U (en) | A balance hanger beam group spreader | |
| CN202829361U (en) | Small-size hoisting machine | |
| CN207142642U (en) | A kind of multilayer steel plates suspender |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20150520 |