CN204330503U - A kind of two station strain gauge load cell creep loading device for testing - Google Patents
A kind of two station strain gauge load cell creep loading device for testing Download PDFInfo
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Abstract
本实用新型公开了一种二工位应变式称重传感器蠕变加载装置,包括上平台、支撑架、第一加载链、第二加载链、应变式称重传感器、旋转装置、显示屏、加载平台、立架,所述的旋转装置通过电动机连接主动齿轮,通过啮合从动齿轮,带动加载台托盘的转动,实现加载台托盘上应变式称重传感器的工位变化,本实用新型采用两工位加载链同时进行加载和测试,提高了测试效率;同时,通过绕中心旋转的加载台,实现加载链对应变式称重传感器不间断持续测试,提高测试效率,减少试验时间,另外减少人为对加载链的影响,提高精准度,从而提高蠕变测试的效率和准确性。
The utility model discloses a creep loading device for a two-station strain type weighing sensor, which comprises an upper platform, a support frame, a first loading chain, a second loading chain, a strain type weighing sensor, a rotating device, a display screen, a loading The platform and the stand, the rotating device is connected with the driving gear through the motor, and drives the rotation of the loading platform tray by engaging the driven gear, so as to realize the station change of the strain gauge load cell on the loading platform tray. The loading and testing of the loading chain at the same time improves the test efficiency; at the same time, through the loading platform that rotates around the center, the uninterrupted and continuous testing of the loading chain to the strain gauge load cell is realized, which improves the test efficiency, reduces the test time, and reduces human intervention. The influence of the loading chain improves the precision, thereby improving the efficiency and accuracy of the creep test.
Description
技术领域technical field
本实用新型涉及一种二工位应变式称重传感器蠕变测试加载装置,包括二个同步加载的加载链,绕中心旋转的加载台,属于蠕变测试装置领域的创新。The utility model relates to a creep test loading device for a two-station strain type load cell, which comprises two synchronously loaded loading chains and a loading table rotating around the center, which belongs to the innovation in the field of creep test devices.
背景技术Background technique
应变式称重传感器,主要用于工程测力和称重计量。应变式称重传感器是制造各种电子称的主要器件,该传感器的精度高低直接影响电子称的质量。在应变式称重传感器的性能参数中,应变式称重传感器的蠕变性能参数直接影响到测量准确性、测量精度等指标。因此,称重传感器蠕变性能的检测对称重传感器有非常重要的意义。在实际生产中,称重传感器的蠕变性能的检测还包括瞬时回零,这两项指标可在一次蠕变测试过程中完成。Strain gauge load cells are mainly used for engineering force measurement and weighing measurement. The strain gauge load cell is the main device for manufacturing various electronic scales, and the accuracy of the sensor directly affects the quality of the electronic scale. Among the performance parameters of the strain gauge load cell, the creep performance parameters of the strain gauge load cell directly affect the measurement accuracy, measurement precision and other indicators. Therefore, the detection of the creep performance of the load cell is of great significance to the load cell. In actual production, the detection of the creep performance of the load cell also includes instantaneous zero return, and these two indicators can be completed during a creep test.
在传统的应变式称重传感器蠕变性能的测试中,一次性只能加载一个称重传感器,且称重传感器的不能实现自动输入和输出,配置的工作人员多,生产效率低。为了克服现有的应变式称重传感器蠕变测试的缺陷,人们提出了设计称重传感器蠕变自动加载和测试的系统,以提高生产效率,同时,增加测试的准确性。如在中国专利申请号为201110443493.2中公开了一种多头电子式高温蠕变持久强度试验机,此技术方案的机架上设有两个或两个以上用于约束试样的拉伸连接装置,该试验机的各拉伸连接装置独立控制,可分别进行持久或蠕变试验。此技术方案虽能够实现多个蠕变实验同时进行,但当拉伸连接装置的数量较多时,就需要多人来配合完成试验,增加人员,降低效率,故此技术方案存在着技术缺陷。超出上述专利所提供的多头蠕变测试试验机的技术方案,很少涉及采用多工位蠕变加载测试装置的技术方案。In the test of the creep performance of the traditional strain gauge load cell, only one load cell can be loaded at a time, and the load cell cannot realize automatic input and output, which requires many staff and low production efficiency. In order to overcome the deficiencies of the existing creep test of strain gauge load cells, people propose to design a system for automatic loading and testing of load cell creep to improve production efficiency and increase test accuracy. For example, in the Chinese patent application number 201110443493.2, a multi-head electronic high-temperature creep endurance strength testing machine is disclosed. The frame of this technical solution is provided with two or more tensile connecting devices for constraining the sample. Each tensile connection device of the testing machine is independently controlled, and can perform endurance or creep tests respectively. Although this technical solution can realize multiple creep experiments to be carried out simultaneously, when the number of tensile connection devices is large, multiple people are needed to cooperate to complete the test, increasing personnel and reducing efficiency, so there are technical defects in this technical solution. The technical solutions beyond the multi-head creep testing machine provided by the above-mentioned patents rarely involve the technical solutions using multi-station creep loading testing devices.
本实用新型公开了一种二工位应变式称重传感器蠕变测试加载装置,两个工位同时进行测试,可有效提高测试应变式称重传感器的效率,同时,通过绕中心旋转的加载台,实现加载链对应变式称重传感器不间断持续测试,提高测试效率,减少试验时间。The utility model discloses a creep test loading device for a two-station strain type weighing sensor. Two stations are tested at the same time, which can effectively improve the efficiency of testing the strain type weighing sensor. , realize the uninterrupted and continuous testing of the load chain on the strain gauge load cell, improve the testing efficiency and reduce the testing time.
实用新型内容Utility model content
本实用新型的目的是针对现有技术的不足,提供一种二工位应变式称重传感器蠕变测试加载装置,通过二个工位同步进行应变式称重传感器的加载测试工作,同时,通过绕中心旋转的加载台,实现加载链对应变式称重传感器连续测试,提高测试效率,减少试验时间。The purpose of this utility model is to provide a two-station strain type load cell creep test loading device for the deficiencies of the prior art, through which the load test of the strain type load cell is carried out synchronously through the two stations, and at the same time, through The loading table rotating around the center realizes the continuous testing of the loading chain on the strain gauge load cell, which improves the testing efficiency and reduces the testing time.
本实用新型所要解决的技术问题采用以下技术方案来实现。The technical problems to be solved by the utility model are realized by the following technical solutions.
一种二工位应变式称重传感器蠕变加载的装置,本实用新型的蠕变加载测试装置包括上平台、支撑架、第一加载链、第二加载链、应变式称重传感器、旋转装置、显示屏、加载平台、立架。所述的第一加载链、第二加载链结构相同,均铰接安装在上平台上;所述的旋转装置安装在加载平台上;所述的加载平台安装在立架上;所述的支撑架用来连接上平台和加载平台,同时,可用于安装显示屏;所述的显示屏上设有按钮,可对加载测试进行控制和记录;所述的应变式称重传感器包括I、II、III、IV号应变式称重传感器;所述的应变式称重传感器具有一定的测试量程。A device for creep loading of a two-station strain type load cell. The creep load test device of the utility model includes an upper platform, a support frame, a first loading chain, a second loading chain, a strain type load cell, and a rotating device. , display screen, loading platform, stand. The first loading chain and the second loading chain have the same structure and are hingedly installed on the upper platform; the rotating device is installed on the loading platform; the loading platform is installed on the stand; the supporting frame It is used to connect the upper platform and the loading platform, and at the same time, it can be used to install the display screen; the display screen is provided with buttons, which can control and record the loading test; the strain gauge load cells include I, II, III , No. IV strain gauge load cell; the strain gauge load cell has a certain test range.
所述的第一加载链包括拉压双向气缸、上连接板、下连接板、测试头、砝码连接杆、测试砝码;所述的拉压双向气缸上端铰接安装在上平台上,下端铰接安装在上连接板上;所述的上连接板和下连接板通过螺栓连接;所述的测试头通过螺栓安装在下连接板上;所述的砝码连接杆的上端通过螺栓安装在下连接板上;所述的测试砝码安装在砝码连接杆的下端。The first loading chain includes a tension-compression two-way cylinder, an upper connection plate, a lower connection plate, a test head, a weight connecting rod, and a test weight; the upper end of the tension-compression two-way cylinder is hingedly installed on the upper platform, and the lower end is hinged Installed on the upper connecting plate; the upper connecting plate and the lower connecting plate are connected by bolts; the test head is installed on the lower connecting plate by bolts; the upper end of the weight connecting rod is installed on the lower connecting plate by bolts ; The test weight is installed at the lower end of the weight connecting rod.
所述的旋转装置包括主动齿轮、从动齿轮、上转板、推力球轴承、加载台托盘、驱动电机;所述的加载平台上设有电机基座,用于安装驱动电机;所述的加载平台上设有圆孔,用于砝码连接杆的穿过;所述的加载平台上设有环形导轨;所述的加载台托盘焊接在上转板上;所述的推力球轴承安装在环形导轨上,所述的上转板安装在推力球轴承上;所述的从动齿轮通过销轴固定连接上转板,且所述的从动齿轮通过齿轮啮合连接有主动齿轮;所述的加载台托盘上设有夹具,所述的夹具包括上夹具和下夹具,用于对应变式称重传感器的定位。The rotating device includes a driving gear, a driven gear, an upper rotating plate, a thrust ball bearing, a loading table tray, and a driving motor; the loading platform is provided with a motor base for installing a driving motor; the loading There is a round hole on the platform for the passage of the weight connecting rod; the loading platform is provided with a ring guide rail; the loading table tray is welded on the upper turning plate; the thrust ball bearing is installed on the ring On the guide rail, the upper turning plate is installed on the thrust ball bearing; the driven gear is fixedly connected to the upper turning plate through a pin shaft, and the driven gear is connected to the driving gear through gear meshing; the loading A fixture is provided on the table tray, and the fixture includes an upper fixture and a lower fixture for positioning the strain gauge load cell.
在使用时,工作人员站在加载平台的一侧,将一组应变式称重传感器通过上夹具和下夹具安装固定在加载平台上后,然后在旋转装置的控制下,旋转至加载链处,由第一加载链和第二加载链进行相关方面的测试,于此同时,工作人员将另一组应变式称重传感器安装在通过上夹具和下夹具安装固定在加载平台上,待测试完成后,再通过旋转装置的控制下,加载台托盘旋转90°,从而将第一组应变式称重传感器旋转至装卸的工作人员处,由工作人员完成对第一组应变式称重传感器的重新卸载和安装,在拆卸的同时,第一加载链和第二加载链对进行另一组应变式称重传感器的测试,待其测试完成后,再旋转装卸,以此循环。When in use, the worker stands on one side of the loading platform, installs and fixes a set of strain gauge load cells on the loading platform through the upper and lower clamps, and then rotates to the loading chain under the control of the rotating device. The first loading chain and the second loading chain are used to conduct relevant tests. At the same time, the staff installs another set of strain gauge load cells on the loading platform through the upper and lower clamps. After the test is completed , and then under the control of the rotating device, the loading table tray rotates 90°, so that the first set of strain gauge load cells is rotated to the loading and unloading staff, and the staff completes the re-unloading of the first set of strain gauge load cells And installation, at the same time of disassembly, the first load chain and the second load chain are tested for another group of strain gauge load cells, and after the test is completed, they are rotated for loading and unloading, and this cycle is repeated.
与现有的技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the utility model are:
(1)本实用新型采用二工位同时加载测试,不仅自动化程度高,且有效实现减员增效,采用本实用新型提供的加载测试的装置后,耗时短,方便拆卸,效率高,在测试时间一定的情况下,日产量明显提高;(1) The utility model adopts two stations for loading and testing at the same time, which not only has a high degree of automation, but also effectively realizes the reduction of staff and increasing efficiency. After using the loading and testing device provided by the utility model, it takes a short time, is convenient to disassemble, and has high efficiency. Under the condition of a certain time, the daily output is obviously increased;
(2)本实用新型采用绕中心旋转的加载台以及旋转装置来实现加载链对应变式称重传感器不间断持续测试,从而提高蠕变测试的效率,减少试验时间,另外使用本实用新型后,测试的安装与拆卸效率显著提高,且减少人为对加载链的影响,提高精准度;(2) The utility model adopts the loading table and the rotating device rotating around the center to realize the uninterrupted continuous test of the load chain on the strain gauge load cell, thereby improving the efficiency of the creep test and reducing the test time. In addition, after using the utility model, The installation and disassembly efficiency of the test is significantly improved, and the influence of man on the loading chain is reduced, and the accuracy is improved;
(3)本实用新型的系统简单,维护成本低,可进行广泛的推广和应用。(3) The system of the utility model is simple, has low maintenance cost, and can be widely popularized and applied.
附图说明Description of drawings
图1为本实用新型的总体结构示意图;Fig. 1 is the overall structural representation of the utility model;
图2为本实用新型的第一加载链的结构示意图;Fig. 2 is the structural representation of the first loading chain of the present utility model;
图3为本实用新型的加载平台的结构示意图;Fig. 3 is the structural representation of the loading platform of the present utility model;
图4为本实用新型的旋转装置的结构示意图;Fig. 4 is the structural representation of the rotating device of the present utility model;
图5为本实用新型的旋转装置的爆炸结构示意图;Fig. 5 is a schematic diagram of the explosion structure of the rotating device of the present invention;
图6为本实用新型的旋转装置的局部结构示意图;Fig. 6 is a partial structural schematic diagram of the rotating device of the present invention;
图7为本实用新型的加载工位变化的结构示意图。Fig. 7 is a structural schematic diagram of the change of the loading station of the present invention.
图中:1.上平台;2.支撑架;3.第一加载链;4.第二加载链;5.应变式称重传感器;6.旋转装置;7.显示屏;8.加载平台;9.立架;301.拉压双向气缸;302.上连接板;303.下连接板;304.测试头;305.砝码连接杆;306.测试砝码;601.主动齿轮;602.从动齿轮;603.上转板;604.推力球轴承;605.加载台托盘;606.驱动电机;801.电机基座;802.圆孔;803.环形导轨。In the figure: 1. upper platform; 2. support frame; 3. first loading chain; 4. second loading chain; 5. strain gauge load cell; 6. rotating device; 7. display screen; 8. loading platform; 9. vertical frame; 301. tension and pressure bidirectional cylinder; 302. upper connecting plate; 303. lower connecting plate; 304. test head; 305. weight connecting rod; 306. test weight; 601. driving gear; 602. from Moving gear; 603. Upper turning plate; 604. Thrust ball bearing; 605. Loading table tray; 606. Driving motor; 801. Motor base; 802. Round hole; 803. Ring guide rail.
具体实施方式Detailed ways
为了使本实用新型所实现的技术手段、创作特征、达成目的与功效易于明白了解,下面结合具体实施例和图示,进一步阐述本实用新型。In order to make the technical means, creative features, goals and effects achieved by the utility model easy to understand, the utility model will be further elaborated below in conjunction with specific embodiments and illustrations.
下面结合附图对本实用新型的蠕变测试加载装置进行具体说明。The creep test loading device of the present invention will be described in detail below in conjunction with the accompanying drawings.
参照图1,一种二工位应变式称重传感器蠕变加载的装置而言,本实用新型的蠕变加载测试装置包括上平台1、支撑架2、第一加载链3、第二加载链4、应变式称重传感器5、旋转装置6、显示屏7、加载平台8、立架9。所述的第一加载链3、第二加载链4结构相同,均铰接安装在上平台1上;所述的旋转装置6安装在加载平台8上;所述的加载平台8安装在立架9上;所述的支撑架2用来连接上平台1和加载平台8,同时,可用于安装显示屏7;所述的显示屏7上设有按钮,可对加载测试进行控制和记录;所述的应变式称重传感器包括I、II、III、IV号应变式称重传感器5;所述的应变式称重传感器5具有一定的测试量程。Referring to Fig. 1, for a device for creep loading of a two-station strain type load cell, the creep loading test device of the present invention includes an upper platform 1, a support frame 2, a first loading chain 3, and a second loading chain 4. Strain type load cell 5, rotating device 6, display screen 7, loading platform 8, stand 9. The first loading chain 3 and the second loading chain 4 have the same structure and are hingedly installed on the upper platform 1; the rotating device 6 is installed on the loading platform 8; the loading platform 8 is installed on the stand 9 above; the support frame 2 is used to connect the upper platform 1 and the loading platform 8, and at the same time, can be used to install the display screen 7; the display screen 7 is provided with buttons, which can control and record the loading test; The strain gauge load cell includes No. I, II, III, and IV strain gauge load cells 5; the strain gauge load cell 5 has a certain test range.
参照图2,所述的第一加载链3包括拉压双向气缸301、上连接板302、下连接板303、测试头304、砝码连接杆305、测试砝码306;所述的拉压双向气缸301上端铰接安装在上平台1上,下端铰接安装在上连接板302上;所述的上连接板302和下连接板303通过螺栓连接;所述的测试头304通过螺栓安装在下连接板303上;所述的砝码连接杆305的上端通过螺栓安装在下连接板303上;所述的测试砝码306安装在砝码连接杆305的下端。Referring to Fig. 2, the first loading chain 3 includes a tension-compression two-way cylinder 301, an upper connection plate 302, a lower connection plate 303, a test head 304, a weight connecting rod 305, and a test weight 306; The upper end of the cylinder 301 is hingedly installed on the upper platform 1, and the lower end is hingedly installed on the upper connecting plate 302; the upper connecting plate 302 and the lower connecting plate 303 are connected by bolts; the test head 304 is installed on the lower connecting plate 303 by bolts Above; the upper end of the weight connecting rod 305 is installed on the lower connecting plate 303 through bolts; the test weight 306 is installed on the lower end of the weight connecting rod 305 .
参照图3、图4、图5和图6,所述的旋转装置6包括主动齿轮601、从动齿轮602、上转板603、推力球轴承604、加载台托盘605、驱动电机606;所述的加载平台8上设有电机基座801,用于安装驱动电机606;所述的加载平台8上设有圆孔802,用于砝码连接杆305的穿过;所述的加载平台8上设有环形导轨803;所述的加载台托盘605焊接在上转板603上;所述的推力球轴承604安装在环形导轨803上,所述的上转板603安装在推力球轴承604上;所述的从动齿轮通过销轴固定连接上转板603,且所述的从动齿轮602通过齿轮啮合连接有主动齿轮601;所述的加载台托盘605上设有夹具,所述的夹具包括上夹具607和下夹具608,用于对应变式称重传感器7的定位。Referring to Fig. 3, Fig. 4, Fig. 5 and Fig. 6, the rotating device 6 includes a driving gear 601, a driven gear 602, an upper turning plate 603, a thrust ball bearing 604, a loading table tray 605, and a driving motor 606; The loading platform 8 is provided with a motor base 801 for installing the drive motor 606; the loading platform 8 is provided with a round hole 802 for passing the weight connecting rod 305; An annular guide rail 803 is provided; the loading table tray 605 is welded on the upper rotating plate 603; the thrust ball bearing 604 is installed on the annular guide rail 803, and the upper rotating plate 603 is installed on the thrust ball bearing 604; The driven gear is fixedly connected to the upper rotating plate 603 through a pin shaft, and the driven gear 602 is connected to the driving gear 601 through gear meshing; the loading table tray 605 is provided with a clamp, and the clamp includes The upper clamp 607 and the lower clamp 608 are used for positioning the strain gauge load cell 7 .
参照图7,在使用时,工作人员站在加载平台8的一侧,将应变式称重传感器5在工位I和工位III处,通过上夹具607和下夹具608安装固定在加载平台8上后,然后在旋转装置6的控制下,旋转至加载链处,由第一加载链3和第二加载链4进行相关方面的测试,于此同时,工作人员将应变式称重传感器5安装在工位II和工位IV处,通过上夹具607和下夹具608安装固定在加载平台8上后,待测试完成后,通过旋转装置6的控制下,加载台托盘605旋转90°,从而将工位I和工位III处的应变式称重传感器5旋转至装卸的工作人员处,由工作人员完成对应变式称重传感器5的重新卸载和安装,在装卸的同时,第一加载链3和第二加载链4对工位II和工位IV的应变式称重传感器5的进行测试,待其测试完成后,再旋转装卸,以此循环工作。Referring to FIG. 7 , when in use, the worker stands on one side of the loading platform 8, installs and fixes the strain gauge load cell 5 on the loading platform 8 through the upper clamp 607 and the lower clamp 608 at the station I and station III. Then, under the control of the rotating device 6, it is rotated to the loading chain, and the first loading chain 3 and the second loading chain 4 are used to perform related tests. At the same time, the staff will install the strain gauge load cell 5 At station II and station IV, after the upper fixture 607 and the lower fixture 608 are installed and fixed on the loading platform 8, after the test is completed, under the control of the rotating device 6, the loading platform tray 605 is rotated 90°, thereby The strain gauge load cell 5 at the station I and station III is rotated to the loading and unloading staff, and the staff completes the re-unloading and installation of the strain gauge load cell 5. While loading and unloading, the first loading chain 3 Test the strain gauge load cell 5 of station II and station IV with the second loading chain 4, and then rotate and load and unload after the test is completed, so as to work in a cycle.
以上显示和描述了本实用新型的基本原理、主要特征和优点。本行业的技术人员应该了解,本实用新型不受上述实施例的限制,上述实施例和说明书中描述的只是说明本实用新型的原理,在不脱离本实用新型精神和范围的前提下,本实用新型还会有各种变化和改进,这些变化和改进都落入要求保护的本实用新型范围内。本实用新型要求保护范围由所附的权利要求书及其等效物界定。The basic principles, main features and advantages of the present utility model have been shown and described above. Those skilled in the art should understand that the utility model is not limited by the above-mentioned embodiments. The above-mentioned embodiments and descriptions only illustrate the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model The new model also has various changes and improvements, and these changes and improvements all fall within the scope of the claimed utility model. The scope of protection required by the utility model is defined by the appended claims and their equivalents.
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN105698912A (en) * | 2016-03-15 | 2016-06-22 | 梅特勒-托利多(常州)精密仪器有限公司 | Pneumatic test device and test method for measuring two column-type weighing sensors at one time on force standard machine |
| CN106248299A (en) * | 2016-07-11 | 2016-12-21 | 上海卫星装备研究所 | A kind of based on multi-dimensional force barycenter test system |
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| CN110726466A (en) * | 2019-08-30 | 2020-01-24 | 陕西理工大学 | A multi-station creep calibration device and method |
| CN111397705A (en) * | 2020-04-07 | 2020-07-10 | 深圳市坤同智能仓储科技有限公司 | Creep compensation method and device for anti-shake of weighing sensor and storage medium |
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2015
- 2015-01-19 CN CN201520036468.6U patent/CN204330503U/en not_active Expired - Fee Related
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN105698912A (en) * | 2016-03-15 | 2016-06-22 | 梅特勒-托利多(常州)精密仪器有限公司 | Pneumatic test device and test method for measuring two column-type weighing sensors at one time on force standard machine |
| CN106248299A (en) * | 2016-07-11 | 2016-12-21 | 上海卫星装备研究所 | A kind of based on multi-dimensional force barycenter test system |
| CN106248299B (en) * | 2016-07-11 | 2019-01-18 | 上海卫星装备研究所 | One kind being based on multi-dimensional force mass center test macro |
| CN107543752A (en) * | 2017-08-14 | 2018-01-05 | 上海理工大学 | Nano-hardness tester special fixture |
| CN107543752B (en) * | 2017-08-14 | 2020-07-17 | 上海理工大学 | Special fixture for nano-indentation instrument |
| CN109612853A (en) * | 2018-11-26 | 2019-04-12 | 深圳市华星光电技术有限公司 | Compression test device and its test method |
| CN109612853B (en) * | 2018-11-26 | 2021-08-03 | Tcl华星光电技术有限公司 | Compression resistance testing device and testing method thereof |
| CN110726466A (en) * | 2019-08-30 | 2020-01-24 | 陕西理工大学 | A multi-station creep calibration device and method |
| CN111397705A (en) * | 2020-04-07 | 2020-07-10 | 深圳市坤同智能仓储科技有限公司 | Creep compensation method and device for anti-shake of weighing sensor and storage medium |
| CN111397705B (en) * | 2020-04-07 | 2021-03-16 | 深圳市坤同智能仓储科技有限公司 | Creep compensation method and device for anti-shake of weighing sensor and storage medium |
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