CN204320697U - A kind of hydraulic steel wire rope soaker - Google Patents
A kind of hydraulic steel wire rope soaker Download PDFInfo
- Publication number
- CN204320697U CN204320697U CN201420684627.9U CN201420684627U CN204320697U CN 204320697 U CN204320697 U CN 204320697U CN 201420684627 U CN201420684627 U CN 201420684627U CN 204320697 U CN204320697 U CN 204320697U
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- wire rope
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Abstract
The utility model relates to a kind of hydraulic steel wire rope soaker, and it comprises frame, steel wire rope payingoff mechanism, steel wire rope cleaning agency, oil immersion machine for steel wire rope structure, steel wire rope wire-arranging mechanism, steel wire rope take-up mechanism, hydraulic drive mechanism and switch board; Steel wire rope cleaning agency comprises the cleaning motor of vertical/horizontal, cleaning wheel, cleaning brush and steel wire rope cleaning carrying roller, cleans spacing carrying roller, level cleaning support; Oil immersion machine for steel wire rope structure comprises directive wheel, steel wire rope immersion oil carrying roller, the spacing carrying roller of steel wire rope immersion oil, immersion oil case, heating rod and immersion oil running roller; Steel wire rope wire-arranging mechanism comprises winding displacement drive motors, winding displacement reductor, winding displacement leading screw and winding displacement leading screw directive wheel; Steel wire rope puts/and take-up mechanism includes drum installation shaft, drum and line gear; Hydraulic drive mechanism comprises hydraulic power unit motor, hydraulic pump, banked direction control valves, puts/take-up hydraulic motor and hydraulic oil container.The utility model reasonable in design, compact, it is simple, convenient to use, and operating efficiency is high, and labour intensity is low.
Description
Technical field
The utility model relates to other use steel wire rope fields such as electric power project of transmitting and converting electricity, particularly relates to a kind of hydraulic steel wire rope soaker.
Background technology
Because the environment for use of steel wire rope is poor, particularly power construction industry, after steel wire rope uses, much greasy filth, dirt can be adhered in surface.Get rusty to prevent steel wire rope and be convenient to deposit, ensure that steel wire rope normally uses next time, steel wire rope surface oil Fender must be gone and immersion oil is carried out to steel wire rope, also whether have damage to carry out safety inspection to steel wire rope.Traditional method is cleared up by instruments such as artificial hairbrush, and then carry out brush oil or immersion oil, and finally again wirerope-winding to drum is deposited, but these ways all adopt manual work, and labour intensity is large, inefficiency; Meanwhile, existing steel wire rope immersion cleaning equipment structure also relative complex, area occupied is comparatively large, and operate use simple not, convenient, production cost is higher, and production efficiency is lower, cannot meet in enormous quantities, that multifrequency is secondary need of production.
Utility model content
For above problem, the utility model provides a kind of reasonable in design, compact, rationally distributed, area occupied is little, and it is simple, convenient to use, and operating efficiency is high, labour intensity is low, effectively can reduce production cost, the hydraulic steel wire rope soaker of enhancing productivity.
The technical solution of the utility model is as follows:
Above-mentioned hydraulic steel wire rope soaker, comprises frame, the steel wire rope payingoff mechanism be installed in described frame, steel wire rope cleaning agency, oil immersion machine for steel wire rope structure, steel wire rope wire-arranging mechanism, steel wire rope take-up mechanism, hydraulic drive mechanism and the switch board that is arranged at outside described frame, described frame comprises steel wire rope cleaning support, steel wire rope immersion oil support, Pay-off spool for steel wire rope support and Steel wire rope take-up reel support, described steel wire rope cleaning support and steel wire rope immersion oil support parallel to each other and be arranged symmetrically with, the detachable front end being assemblied in described steel wire rope cleaning support of described Pay-off spool for steel wire rope support, the detachable front end being assemblied in described steel wire rope immersion oil support of described Steel wire rope take-up reel support, described steel wire rope payingoff mechanism is installed on described Pay-off spool for steel wire rope support, it comprise coupling be articulated with described Pay-off spool for steel wire rope support front end draw drum installation shaft, be sheathedly fixed on draw drum in described draw drum installation shaft and the unwrapping wire gear train of assembly connection between described draw drum installation shaft and described hydraulic drive mechanism, described steel wire rope cleaning agency is installed on described steel wire rope cleaning support, and it comprises and vertically cleans motor, vertical cleaning wheel, vertical cleaning brush, steel wire rope cleaning carrying roller, cleans spacing carrying roller, level cleaning motor, level cleaning support, horizontal cleaning wheel and horizontal cleaning brush, described vertical cleaning motor is installed on described steel wire rope cleaning support, described vertical cleaning wheel coupling is installed in the clutch end of described vertical cleaning motor and drives running by described vertical cleaning motor, described vertical cleaning brush coupling is installed in the outboard end of described vertical cleaning wheel and operates with described vertical cleaning wheel, described steel wire rope cleaning carrying roller is installed in the rear and front end end face of described steel wire rope cleaning support, the spacing carrying roller of described cleaning is installed in inside the rear and front end of described steel wire rope cleaning support, described level cleaning motor is installed in the leading inside wall of described steel wire rope cleaning support, described level cleaning support is fixedly arranged on the top of described steel wire rope cleaning support, described horizontal cleaning wheel to be installed on described level cleaning support and to clean motor with described level and is connected and cleans motor by described level and drive and operate, described horizontal cleaning brush coupling be installed in described horizontal cleaning wheel outboard end and with described horizontal cleaning wheel run-in synchronism, described oil immersion machine for steel wire rope structure is installed on described steel wire rope immersion oil support, and it comprises directive wheel, steel wire rope immersion oil carrying roller, the spacing carrying roller of steel wire rope immersion oil, immersion oil case, heating rod and immersion oil running roller, described directive wheel is installed in the rearward end of described steel wire rope cleaning support and steel wire rope immersion oil support by described guide wheel bracket, described steel wire rope immersion oil carrying roller is installed in the rear and front end end face of described steel wire rope immersion oil support, the spacing carrying roller of described steel wire rope immersion oil is installed in inside the rear and front end of described steel wire rope immersion oil support, described immersion oil case is installed in inside described steel wire rope immersion oil support, described heating rod is installed in the medial surface of described immersion oil case, described immersion oil running roller coupling is installed on described steel wire rope immersion oil support, and it is linearly evenly arranged at described immersion oil case medial center and is on same straight line with the spacing carrying roller of described steel wire rope immersion oil, described steel wire rope wire-arranging mechanism comprises winding displacement drive motors, winding displacement reductor, winding displacement leading screw and winding displacement leading screw directive wheel, described winding displacement drive motors is installed in inside described Steel wire rope take-up reel support, described winding displacement reductor is installed in the clutch end of described winding displacement drive motors, the two ends of described winding displacement leading screw are articulated with the top of described Steel wire rope take-up reel support, the clutch end of winding displacement reductor described in its one end assembly connection, and the other end is provided with cable manual handle, described winding displacement leading screw directive wheel is installed in the both sides, stage casing of described winding displacement leading screw and is located on the same line with described immersion oil running roller, described steel wire rope take-up mechanism is installed on described Steel wire rope take-up reel support, and it comprises coupling and is articulated with the take-up reel installation shaft of described Steel wire rope take-up reel support front end, the sheathed take-up gear train being fixed on the take-up reel in described take-up reel installation shaft and being assemblied between described take-up reel installation shaft and described hydraulic drive mechanism, described hydraulic drive mechanism comprises the hydraulic power unit motor be installed between described steel wire rope cleaning support and steel wire rope immersion oil support, be installed in the hydraulic pump of the clutch end of described hydraulic power unit motor, mate with described hydraulic pump the banked direction control valves be connected by oil pipe, be installed in the unwrapping wire hydraulic motor of described Pay-off spool for steel wire rope stent outer, be installed in the take-up hydraulic motor of described Steel wire rope take-up reel stent outer and be positioned at described hydraulic pump side and the hydraulic oil container be connected by oil pipe with described banked direction control valves, described operation switch board is steel wire rope payingoff mechanism, steel wire rope cleaning agency, oil immersion machine for steel wire rope structure, steel wire rope wire-arranging mechanism, steel wire rope take-up mechanism and hydraulic drive mechanism described in control connection respectively.
Described hydraulic steel wire rope soaker, wherein: described unwrapping wire gear train is installed between the output shaft of described draw drum installation shaft and described unwrapping wire hydraulic motor; Described unwrapping wire gear train is made up of a pair unwrapping wire gear, and unwrapping wire gear described in one of them and described draw drum installation shaft are connected and fixed, and the output shaft of unwrapping wire gear described in another and described unwrapping wire hydraulic motor is connected and fixed; Described take-up gear train is installed between described take-up reel installation shaft and the output shaft of take-up hydraulic motor; Described take-up gear train is made up of a pair take-up gear, and take-up gear described in one of them and described take-up reel installation shaft are fixed, and the output shaft of take-up gear described in another and described take-up hydraulic motor is connected and fixed.
Described hydraulic steel wire rope soaker, wherein: the described steel wire rope after described level cleaning support is fixedly arranged on the cleaning of described steel wire rope between spacing carrying roller with vertical cleaning brush cleans cradle top; Described horizontal cleaning wheel is that provided beside cleans two groups on support in described level, and described two groups of horizontal cleaning wheels all clean motor by belt and described level and are connected; Described horizontal cleaning brush be provided beside in two groups of described two groups of horizontal cleaning wheel outboard ends, it is with described horizontal cleaning wheel run-in synchronism.
Described hydraulic steel wire rope soaker, wherein: be connected and fixed by link between described steel wire rope cleaning support and the bottom of steel wire rope immersion oil support; Be mounted with by front back timber between described steel wire rope cleaning support and the front top of steel wire rope immersion oil support, be mounted with by rear back timber between top, rear end; Described Pay-off spool for steel wire rope support is made up of two horizontally disposed unwrapping wire support arms and the unwrapping wire fixed bar be connected between described two unwrapping wire support arm stage casings; Described Steel wire rope take-up reel support is made up of two horizontally disposed take-up support arms and the take-up fixed bar be connected between described two take-up support arm stage casings.
Described hydraulic steel wire rope soaker, wherein: described winding displacement drive motors is installed in described Steel wire rope take-up reel support on the described take-up support arm of inner side; The two ends of described winding displacement leading screw are articulated with top, described two take-up support arm one end by a pair winding displacement leading screw bearing; Described winding displacement leading screw one end passes winding displacement leading screw support outer described in one of them and with the clutch end of described winding displacement reductor by flange assembly connection, the described winding displacement leading screw other end passes winding displacement leading screw support outer described in another and is provided with described cable manual handle.
Described hydraulic steel wire rope soaker, wherein: described unwrapping wire hydraulic motor is positioned at outside the termination of described unwrapping wire support arm; Described take-up hydraulic motor is positioned at outside the termination of described take-up support arm.
Described hydraulic steel wire rope soaker, wherein: before described steel wire rope cleaning carrying roller comprises steel wire rope cleaning, carrying roller and steel wire rope clean rear carrying roller; Before described steel wire rope cleaning, carrying roller coupling is installed in the end face of described front back timber; After described steel wire rope cleaning, carrying roller coupling is installed in the end face of described rear back timber.
Described hydraulic steel wire rope soaker, wherein: described steel wire rope immersion oil carrying roller to comprise before steel wire rope immersion oil carrying roller after carrying roller and steel wire rope immersion oil; Before described steel wire rope immersion oil, carrying roller coupling is installed in the end face of described front back timber; After described steel wire rope immersion oil, carrying roller coupling is installed in the end face of described rear back timber.
Described hydraulic steel wire rope soaker, wherein: between the front end that described take-up reel installation shaft coupling is articulated with described two take-up support arms and two ends pass respectively to outside described take-up support arm.
Described hydraulic steel wire rope soaker, wherein: described hydraulic power unit motor to be installed on described link and to be positioned at described vertical cleaning motor side; Described banked direction control valves is installed in the rear end of described link.
Beneficial effect:
The utility model hydraulic steel wire rope soaker reasonable in design, compact, rationally distributed, area occupied is little, use simple, convenient, Automatic clearance cordage oil dirt thing can be realized, immersion oil, take-up winding displacement once completes, the cleaning works of steel wire rope cleaning agency is the distribute horizontal cleaning brush of High Rotation Speed on a steel cord and vertical cleaning brush, in steel wire rope low speed walking engineering, complete the cleaning oil pollution work on its surface, steel wire rope back and forth low speed is walked in the fuel tank of heating, complete its immersion oil process, winding displacement, the work of take-up is rotated by fluid motor-driven drum, by winding displacement leading screw the steel wire rope entirety of oil-impregnated is wound on take-up reel, above three processes are operated by switch board by workman, complete in the same apparatus, whole course of work full hydraulic drive 2-3 people can finish the work, improve effect, significantly reduce labor strength, improve operating efficiency.
Accompanying drawing explanation
Fig. 1 is top view of the present utility model;
Fig. 2 is the enlarged drawing of a-quadrant in Fig. 1 of the present utility model;
Fig. 3 is the enlarged drawing in B region in Fig. 1 of the present utility model;
Fig. 4 is the enlarged drawing in C region in Fig. 1 of the present utility model;
Fig. 5 is front view of the present utility model.
Detailed description of the invention
As shown in Fig. 1 to 5, the utility model hydraulic steel wire rope soaker, comprises frame 1, steel wire rope payingoff mechanism 2, steel wire rope cleaning agency 3, oil immersion machine for steel wire rope structure 4, steel wire rope wire-arranging mechanism 5, steel wire rope take-up mechanism 6, hydraulic drive mechanism 7 and switch board 8.
This frame 1 comprises steel wire rope cleaning support 11, steel wire rope immersion oil support 12, Pay-off spool for steel wire rope support 13 and Steel wire rope take-up reel support 14; Wherein, this steel wire rope cleaning support 11 and steel wire rope immersion oil support 12 are all arranged parallel to each other in cuboid frame structure, and this steel wire rope cleans the bottom of support 11 and the bottom of steel wire rope immersion oil support 12 is linked together by link 15; The detachable front end being assemblied in this steel wire rope cleaning support 11 of this Pay-off spool for steel wire rope support 13; The detachable front end being assemblied in this steel wire rope immersion oil support 12 of this Steel wire rope take-up reel support 14.This steel wire rope cleaning front top of support 11 and the front top of steel wire rope immersion oil support 12 are mounted with by back timber 16 before a rectangular in cross-section; This steel wire rope cleaning top, rear end of support 11 and the top, rear end of steel wire rope immersion oil support 12 are mounted with by the rear back timber 17 of a rectangular in cross-section; This Pay-off spool for steel wire rope support 13 is made up of two horizontally disposed unwrapping wire support arms 131 and the unwrapping wire fixed bar 132 be connected between these two unwrapping wire support arm 131 stage casings, and this unwrapping wire support arm 131 one end is assemblied in this front back timber 16 one end and with this front back timber 16 in vertical; This Steel wire rope take-up reel support 14 is made up of two horizontally disposed take-up support arms 141 and the take-up fixed bar 142 be connected between these two take-up support arm 141 stage casings, and this take-up support arm 141 one end is assemblied in this front back timber 16 other end and with this front back timber 16 in vertical.
This steel wire rope payingoff mechanism 2 is installed on the Pay-off spool for steel wire rope support 13 of this frame 1, and it comprises draw drum installation shaft 21, draw drum 22 and unwrapping wire gear train 23; Wherein, this draw drum installation shaft 21 coupling be articulated with two unwrapping wire support arms 131 of this Pay-off spool for steel wire rope support 13 front end between and two ends pass respectively to outside unwrapping wire support arm 131; This draw drum 22 is sheathed to be fixed in this draw drum installation shaft 21; This unwrapping wire gear train 23 is installed between draw drum installation shaft 21 and hydraulic drive mechanism 7, this unwrapping wire gear train 23 is made up of a pair gear, one of them unwrapping wire gear and draw drum installation shaft 21 are fixed, another unwrapping wire gear and hydraulic drive mechanism 7 are connected and fixed, driven by hydraulic drive mechanism 7, two unwrapping wire gear driven draw drums 22 rotate.
This steel wire rope cleaning agency 3 is installed on the steel wire rope cleaning support 11 of this frame 1, and it comprises vertical cleaning motor 31, vertical cleaning wheel 32, vertical cleaning brush 33, steel wire rope cleaning carrying roller 34, cleans spacing carrying roller 35, level cleaning motor 36, level cleaning support 37, horizontal cleaning wheel 38 and horizontal cleaning brush 39.Wherein, this vertically cleans motor 31 between steel wire rope cleaning support 11 and steel wire rope immersion oil support 12, is namely installed on the stage casing madial wall of steel wire rope cleaning support 11.This vertical cleaning wheel 32 is two groups that coupling is installed in that this vertically cleans the clutch end of motor 31, and these two groups vertical cleaning wheels 32 are arranged side by side and drive running by vertical cleaning motor 31.This vertical cleaning brush 33 is also two groups, and these two groups vertical cleaning brushes 33 are arranged side by side and coupling is installed in the outboard end of these two groups vertical cleaning wheels 32 and operates with vertical cleaning wheel 32 respectively.This steel wire rope cleans carrying roller 34 and is installed on this steel wire rope cleaning support 11, and before it comprises steel wire rope cleaning, carrying roller 341 and steel wire rope clean rear carrying roller 342; Before the cleaning of this steel wire rope, carrying roller 341 coupling is installed in front back timber 16 end face rectangular in this steel wire rope cleaning support 11; After the cleaning of this steel wire rope, carrying roller 342 coupling is installed in rectangular rear back timber 17 end face in this steel wire rope cleaning support 11.This steel wire rope cleans spacing carrying roller 35 and is installed in inside this steel wire rope cleaning support 11 two ends, and it comprises steel wire rope cleaning front limit carrying roller 351 and the rear spacing carrying roller 352 of steel wire rope cleaning; This steel wire rope cleaning front limit carrying roller 351 coupling is installed in the leading inside of this steel wire rope cleaning support 11; After the cleaning of this steel wire rope, spacing carrying roller 352 coupling is installed in the rear inside of this steel wire rope cleaning support 11 and cleans front limit carrying roller 351 with steel wire rope and be mutually symmetrical.This level cleaning motor 36 also steel wire rope cleaning support 11 and steel wire rope immersion oil support 12 between and be installed in steel wire rope cleaning support 11 leading inside wall on.This steel wire rope after this level cleaning support 37 is fixedly arranged on steel wire rope cleaning between spacing carrying roller 352 with vertical cleaning brush 33 cleans support 11 top.Two groups that this horizontal cleaning wheel 38 is provided beside on this level cleaning support 37, these two groups horizontal cleaning wheels 38 all clean motor 36 by belt and level and are connected and clean motor 36 by level and drive and operate.This horizontal cleaning brush 39 is also two groups, these two groups horizontal cleaning brushes 39 be arranged side by side and respectively coupling be installed in these two groups horizontal cleaning wheels 38 outboard end and with the run-in synchronism of horizontal cleaning wheel 38.
This oil immersion machine for steel wire rope structure 4 is installed on the steel wire rope immersion oil support 12 of this frame 1, and it comprises guide wheel bracket 41, directive wheel 42, steel wire rope immersion oil carrying roller 43, the spacing carrying roller 44 of steel wire rope immersion oil, immersion oil case 45, heating rod 46 and immersion oil running roller 47.Wherein, this guide wheel bracket 41 is for being installed in a pair on this rear back timber 17; This directive wheel 42 also has a pair, and this pair directive wheel 42 is articulated with on this pair guide wheel bracket 41 respectively.This steel wire rope immersion oil carrying roller 43 to comprise before steel wire rope immersion oil carrying roller 432 after carrying roller 431 and steel wire rope immersion oil; Before this steel wire rope immersion oil, carrying roller 431 mates rectangular front back timber 16 end face be installed in this steel wire rope immersion oil support 12; After this steel wire rope immersion oil, carrying roller 432 mates rectangular rear back timber 17 end face be installed in this steel wire rope immersion oil support 12.The spacing carrying roller of this steel wire rope immersion oil 44 comprises spacing carrying roller after steel wire rope immersion oil front limit carrying roller and steel wire rope immersion oil; This steel wire rope immersion oil front limit carrying roller coupling is installed in the leading inside of this steel wire rope immersion oil support 12; After this steel wire rope immersion oil, spacing carrying roller coupling is installed in the rear inside of this steel wire rope immersion oil support 12 and is mutually symmetrical with steel wire rope immersion oil front limit carrying roller.This immersion oil case 45 is installed in inside this steel wire rope immersion oil support 12.This heating rod 46 is for being installed in a pair on inside this immersion oil case, and two lay respectively on the two sides, inner side of this immersion oil case 45.This immersion oil running roller 47 has multiple and coupling is installed on this steel wire rope immersion oil support 12, and it is positioned at this immersion oil case 45 medial center and evenly arranges along this immersion oil case 45 length direction, and is on same straight line with the forward and backward spacing carrying roller of steel wire rope immersion oil.
This steel wire rope wire-arranging mechanism 5 comprises winding displacement drive motors 51, winding displacement reductor 52, winding displacement leading screw 53, winding displacement leading screw directive wheel 54 and winding displacement leading screw bearing 55.This winding displacement drive motors 51 is installed in this Steel wire rope take-up reel support 14 on the take-up support arm 141 of inner side.This winding displacement reductor 52 is installed in the clutch end of this winding displacement drive motors 51.These winding displacement leading screw 53 two ends are articulated with on two take-up support arms 141 of the Steel wire rope take-up reel support 14 of this frame 1 by a pair winding displacement leading screw bearing 55, its one end to pass outside one of them winding displacement leading screw bearing 55 with the clutch end of winding displacement reductor 52 by flange 531 assembly connection, and the other end to pass outside another winding displacement leading screw bearing 55 and is provided with cable manual 532.This winding displacement leading screw directive wheel 54 is for being installed in a pair of these both sides, winding displacement leading screw 53 stage casing, and this pair winding displacement leading screw directive wheel 54 is located on the same line with immersion oil running roller 46.
This steel wire rope take-up mechanism 6 is installed on the Steel wire rope take-up reel support 14 of this frame 1, and it comprises take-up reel installation shaft 61, take-up reel 62 and take-up gear train 63; Wherein, this take-up reel installation shaft 61 coupling be articulated with two take-up support arms 141 of this Steel wire rope take-up reel support 14 front end between and two ends pass respectively to outside take-up support arm 141; This take-up reel 62 is sheathed to be fixed in this draw drum installation shaft 61; This take-up gear train 63 is installed between take-up reel installation shaft 61 and hydraulic drive mechanism 7, this take-up gear train 63 has a pair take-up gear, one of them take-up gear and take-up reel installation shaft 61 are fixed, another take-up gear and hydraulic drive mechanism 7 are connected and fixed, driven by hydraulic drive mechanism 7, this pair take-up gear driven take-up reel 62 rotates.
This hydraulic drive mechanism 7 is installed between the steel wire rope cleaning support 11 of this frame 1 and steel wire rope immersion oil support 12, and it comprises hydraulic power unit motor 71, hydraulic pump 72, banked direction control valves 73, hydraulic oil container 74 and hydraulic drive motor 75.Wherein, this hydraulic power unit motor 71 is arranged on the link 15 between the steel wire rope cleaning support 11 of this frame 1 and steel wire rope immersion oil support 12, and it is positioned at vertical cleaning motor 31 side of steel wire rope cleaning agency 3.This hydraulic pump 72 coupling is installed in the clutch end of this hydraulic power unit motor 71.This banked direction control valves 73 is installed in the rear end of link 15, and to be mated with hydraulic pump 72 by oil pipe and be connected.This hydraulic oil container 74 is also installed in the rear end of this link 15 and is positioned at this hydraulic pump 72 side, and it connects banked direction control valves 73 by oil pipe.This hydraulic drive motor 75 has a pair, namely comprises take-up hydraulic motor 751 and unwrapping wire hydraulic motor 752; This take-up hydraulic motor 751 is positioned at outside the termination of take-up support arm 141 of this Steel wire rope take-up reel support 14; This take-up gear train 63 is installed between the output shaft of take-up reel installation shaft 61 and take-up hydraulic motor 751, this take-up gear train 63 has a pair take-up gear, one of them take-up gear and take-up reel installation shaft 61 are fixed, the output shaft of another take-up gear and take-up hydraulic motor 751 is connected and fixed, driven by take-up hydraulic motor 751, this pair take-up gear driven take-up reel 62 rotates; This unwrapping wire hydraulic motor 752 is positioned at outside the termination of unwrapping wire support arm 131 of this Pay-off spool for steel wire rope support 13; This unwrapping wire gear train 23 is installed between the output shaft of draw drum installation shaft 21 and unwrapping wire hydraulic motor 752, one of them unwrapping wire gear and draw drum installation shaft 21 are fixed, the output shaft of another unwrapping wire gear and unwrapping wire hydraulic motor 752 is connected and fixed, driven by unwrapping wire hydraulic motor 752, two gear driven draw drums 22 rotate.Wherein, this take-up hydraulic motor 751 and unwrapping wire hydraulic motor 752 to mate with this banked direction control valves 73 respectively by oil pipe and are connected.
This operation switch board 8 is arranged at outside this frame 1, it is connecting steel wire ropes payingoff mechanism 2, steel wire rope cleaning agency 3, oil immersion machine for steel wire rope structure 4, steel wire rope wire-arranging mechanism 5, steel wire rope take-up mechanism 6 and hydraulic drive mechanism 7 respectively, and controls steel wire rope payingoff mechanism 2, steel wire rope cleaning agency 3, oil immersion machine for steel wire rope structure 4, steel wire rope wire-arranging mechanism 5, steel wire rope take-up mechanism 6 and hydraulic drive mechanism 7 action.
The operation principle of the utility model hydraulic steel wire rope soaker:
Draw drum 22 is installed in Pay-off spool for steel wire rope support 13, traction steel wire fag end is by steel wire rope cleaning agency 3, the directive wheel 42 of oil immersion machine for steel wire rope structure 4, steel wire rope immersion oil front limit carrying roller 351, multiple immersion oil running rollers 47 in immersion oil case 45, carrying roller 432 after steel wire rope immersion oil, the winding displacement leading screw directive wheel 54 of this steel wire rope wire-arranging mechanism 5 is wound on take-up reel 62, after hydraulic power unit motor 71 drives hydraulic pump 72 to work, hydraulic oil is mated by banked direction control valves 73 and distributes, take-up hydraulic motor 751 drives take-up reel 62 to rotate, haulage cable is walked, drive the passive unwrapping wire of draw drum 22, it is its stability of rotation that unwrapping wire hydraulic motor 752 applies tension force to draw drum 22.Steel wire rope is when steel wire rope cleaning agency 3, and by horizontal cleaning brush 39 and vertical cleaning brush 33, steel wire rope surface greasy filth is removed clean, remove clean steel wire rope again when immersion oil case 45, repeatedly operating through multiple immersion oil running roller 47 is its surperficial immersion oil; Finally by steel wire rope wire-arranging mechanism 5, steel wire rope is neatly wound on take-up reel 62, the whole course of work is all driven by hydraulic drive mechanism 7, and operated by personnel's switch board 8 completes automatically.
The utility model reasonable in design, compact, rationally distributed, area occupied is little, it is simple, convenient to use, can carry out the cleaning work of steel wire rope greasy dirt efficiently, whole course of work full hydraulic drive 2-3 people can finish the work, and labour intensity is low, effectively can reduce production cost, enhance productivity.
The above; it is only preferred embodiment of the present utility model; not restriction the utility model being made to any other form, and any amendment done according to technical spirit of the present utility model or equivalent variations, still belong to the utility model scope required for protection.
Claims (10)
1. a hydraulic steel wire rope soaker, is characterized in that: described soaker comprises frame, the steel wire rope payingoff mechanism be installed in described frame, steel wire rope cleaning agency, oil immersion machine for steel wire rope structure, steel wire rope wire-arranging mechanism, steel wire rope take-up mechanism, hydraulic drive mechanism and the switch board that is arranged at outside described frame;
Described frame comprises steel wire rope cleaning support, steel wire rope immersion oil support, Pay-off spool for steel wire rope support and Steel wire rope take-up reel support; Described steel wire rope cleaning support and steel wire rope immersion oil support parallel to each other and be arranged symmetrically with; The detachable front end being assemblied in described steel wire rope cleaning support of described Pay-off spool for steel wire rope support; The detachable front end being assemblied in described steel wire rope immersion oil support of described Steel wire rope take-up reel support;
Described steel wire rope payingoff mechanism is installed on described Pay-off spool for steel wire rope support, it comprise coupling be articulated with described Pay-off spool for steel wire rope support front end draw drum installation shaft, be sheathedly fixed on draw drum in described draw drum installation shaft and the unwrapping wire gear train of assembly connection between described draw drum installation shaft and described hydraulic drive mechanism;
Described steel wire rope cleaning agency is installed on described steel wire rope cleaning support, and it comprises and vertically cleans motor, vertical cleaning wheel, vertical cleaning brush, steel wire rope cleaning carrying roller, cleans spacing carrying roller, level cleaning motor, level cleaning support, horizontal cleaning wheel and horizontal cleaning brush; Described vertical cleaning motor is installed on described steel wire rope cleaning support; Described vertical cleaning wheel coupling is installed in the clutch end of described vertical cleaning motor and drives running by described vertical cleaning motor; Described vertical cleaning brush coupling is installed in the outboard end of described vertical cleaning wheel and operates with described vertical cleaning wheel; Described steel wire rope cleaning carrying roller is installed in the rear and front end end face of described steel wire rope cleaning support; The spacing carrying roller of described cleaning is installed in inside the rear and front end of described steel wire rope cleaning support; Described level cleaning motor is installed in the leading inside wall of described steel wire rope cleaning support; Described level cleaning support is fixedly arranged on the top of described steel wire rope cleaning support; Described horizontal cleaning wheel to be installed on described level cleaning support and to clean motor with described level and is connected and cleans motor by described level and drive and operate; Described horizontal cleaning brush coupling be installed in described horizontal cleaning wheel outboard end and with described horizontal cleaning wheel run-in synchronism;
Described oil immersion machine for steel wire rope structure is installed on described steel wire rope immersion oil support, and it comprises directive wheel, steel wire rope immersion oil carrying roller, the spacing carrying roller of steel wire rope immersion oil, immersion oil case, heating rod and immersion oil running roller; Described directive wheel is installed in the rearward end of described steel wire rope cleaning support and steel wire rope immersion oil support by described guide wheel bracket; Described steel wire rope immersion oil carrying roller is installed in the rear and front end end face of described steel wire rope immersion oil support; The spacing carrying roller of described steel wire rope immersion oil is installed in inside the rear and front end of described steel wire rope immersion oil support; Described immersion oil case is installed in inside described steel wire rope immersion oil support; Described heating rod is installed in the medial surface of described immersion oil case; Described immersion oil running roller coupling is installed on described steel wire rope immersion oil support, and it is linearly evenly arranged at described immersion oil case medial center and is on same straight line with the spacing carrying roller of described steel wire rope immersion oil;
Described steel wire rope wire-arranging mechanism comprises winding displacement drive motors, winding displacement reductor, winding displacement leading screw and winding displacement leading screw directive wheel; Described winding displacement drive motors is installed in inside described Steel wire rope take-up reel support; Described winding displacement reductor is installed in the clutch end of described winding displacement drive motors; The two ends of described winding displacement leading screw are articulated with the top of described Steel wire rope take-up reel support, the clutch end of winding displacement reductor described in its one end assembly connection, and the other end is provided with cable manual handle; Described winding displacement leading screw directive wheel is installed in the both sides, stage casing of described winding displacement leading screw and is located on the same line with described immersion oil running roller;
Described steel wire rope take-up mechanism is installed on described Steel wire rope take-up reel support, and it comprises coupling and is articulated with the take-up reel installation shaft of described Steel wire rope take-up reel support front end, the sheathed take-up gear train being fixed on the take-up reel in described take-up reel installation shaft and being assemblied between described take-up reel installation shaft and described hydraulic drive mechanism;
Described hydraulic drive mechanism comprises the hydraulic power unit motor be installed between described steel wire rope cleaning support and steel wire rope immersion oil support, be installed in the hydraulic pump of the clutch end of described hydraulic power unit motor, mate with described hydraulic pump the banked direction control valves be connected by oil pipe, be installed in the unwrapping wire hydraulic motor of described Pay-off spool for steel wire rope stent outer, be installed in the take-up hydraulic motor of described Steel wire rope take-up reel stent outer and be positioned at described hydraulic pump side and the hydraulic oil container be connected by oil pipe with described banked direction control valves,
Described operation switch board is steel wire rope payingoff mechanism, steel wire rope cleaning agency, oil immersion machine for steel wire rope structure, steel wire rope wire-arranging mechanism, steel wire rope take-up mechanism and hydraulic drive mechanism described in control connection respectively.
2. hydraulic steel wire rope soaker as claimed in claim 1, is characterized in that: described unwrapping wire gear train is installed between the output shaft of described draw drum installation shaft and described unwrapping wire hydraulic motor; Described unwrapping wire gear train is made up of a pair unwrapping wire gear, and unwrapping wire gear described in one of them and described draw drum installation shaft are connected and fixed, and the output shaft of unwrapping wire gear described in another and described unwrapping wire hydraulic motor is connected and fixed;
Described take-up gear train is installed between described take-up reel installation shaft and the output shaft of take-up hydraulic motor; Described take-up gear train is made up of a pair take-up gear, and take-up gear described in one of them and described take-up reel installation shaft are fixed, and the output shaft of take-up gear described in another and described take-up hydraulic motor is connected and fixed.
3. hydraulic steel wire rope soaker as claimed in claim 1, is characterized in that: the described steel wire rope after described level cleaning support is fixedly arranged on the cleaning of described steel wire rope between spacing carrying roller with vertical cleaning brush cleans cradle top; Described horizontal cleaning wheel is that provided beside cleans two groups on support in described level, and described two groups of horizontal cleaning wheels all clean motor by belt and described level and are connected; Described horizontal cleaning brush be provided beside in two groups of described two groups of horizontal cleaning wheel outboard ends, it is with described horizontal cleaning wheel run-in synchronism.
4. hydraulic steel wire rope soaker as claimed in claim 1, is characterized in that: be connected and fixed by link between described steel wire rope cleaning support and the bottom of steel wire rope immersion oil support; Be mounted with by front back timber between described steel wire rope cleaning support and the front top of steel wire rope immersion oil support, be mounted with by rear back timber between top, rear end;
Described Pay-off spool for steel wire rope support is made up of two horizontally disposed unwrapping wire support arms and the unwrapping wire fixed bar be connected between described two unwrapping wire support arm stage casings; Described Steel wire rope take-up reel support is made up of two horizontally disposed take-up support arms and the take-up fixed bar be connected between described two take-up support arm stage casings.
5. hydraulic steel wire rope soaker as claimed in claim 4, is characterized in that: described winding displacement drive motors is installed in described Steel wire rope take-up reel support on the described take-up support arm of inner side; The two ends of described winding displacement leading screw are articulated with top, described two take-up support arm one end by a pair winding displacement leading screw bearing; Described winding displacement leading screw one end passes winding displacement leading screw support outer described in one of them and with the clutch end of described winding displacement reductor by flange assembly connection, the described winding displacement leading screw other end passes winding displacement leading screw support outer described in another and is provided with described cable manual handle.
6. hydraulic steel wire rope soaker as claimed in claim 4, is characterized in that: described unwrapping wire hydraulic motor is positioned at outside the termination of described unwrapping wire support arm; Described take-up hydraulic motor is positioned at outside the termination of described take-up support arm.
7. hydraulic steel wire rope soaker as claimed in claim 4, is characterized in that: described steel wire rope cleaning carrying roller to comprise before steel wire rope cleaning carrying roller after carrying roller and steel wire rope cleaning; Before described steel wire rope cleaning, carrying roller coupling is installed in the end face of described front back timber; After described steel wire rope cleaning, carrying roller coupling is installed in the end face of described rear back timber.
8. hydraulic steel wire rope soaker as claimed in claim 4, is characterized in that: described steel wire rope immersion oil carrying roller to comprise before steel wire rope immersion oil carrying roller after carrying roller and steel wire rope immersion oil; Before described steel wire rope immersion oil, carrying roller coupling is installed in the end face of described front back timber; After described steel wire rope immersion oil, carrying roller coupling is installed in the end face of described rear back timber.
9. hydraulic steel wire rope soaker as claimed in claim 4, is characterized in that: between the front end that described take-up reel installation shaft coupling is articulated with described two take-up support arms and two ends pass respectively to outside described take-up support arm.
10. hydraulic steel wire rope soaker as claimed in claim 4, is characterized in that: described hydraulic power unit motor to be installed on described link and to be positioned at described vertical cleaning motor side; Described banked direction control valves is installed in the rear end of described link.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420684627.9U CN204320697U (en) | 2014-11-14 | 2014-11-14 | A kind of hydraulic steel wire rope soaker |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420684627.9U CN204320697U (en) | 2014-11-14 | 2014-11-14 | A kind of hydraulic steel wire rope soaker |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204320697U true CN204320697U (en) | 2015-05-13 |
Family
ID=53157100
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420684627.9U Expired - Fee Related CN204320697U (en) | 2014-11-14 | 2014-11-14 | A kind of hydraulic steel wire rope soaker |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN204320697U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104438150A (en) * | 2014-11-14 | 2015-03-25 | 宝鸡市银光电力机具有限责任公司 | Hydraulic wire rope soaker |
-
2014
- 2014-11-14 CN CN201420684627.9U patent/CN204320697U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104438150A (en) * | 2014-11-14 | 2015-03-25 | 宝鸡市银光电力机具有限责任公司 | Hydraulic wire rope soaker |
| CN104438150B (en) * | 2014-11-14 | 2017-02-01 | 宝鸡市银光电力机具有限责任公司 | Hydraulic wire rope soaker |
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| C14 | Grant of patent or utility model | ||
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| CF01 | Termination of patent right due to non-payment of annual fee |
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| CF01 | Termination of patent right due to non-payment of annual fee |