CN204320234U - Long-life biological particles comminutor - Google Patents
Long-life biological particles comminutor Download PDFInfo
- Publication number
- CN204320234U CN204320234U CN201420697932.1U CN201420697932U CN204320234U CN 204320234 U CN204320234 U CN 204320234U CN 201420697932 U CN201420697932 U CN 201420697932U CN 204320234 U CN204320234 U CN 204320234U
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- China
- Prior art keywords
- pressure roller
- ring mould
- shaft
- power transmission
- transmission shaft
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn - After Issue
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E50/00—Technologies for the production of fuel of non-fossil origin
- Y02E50/10—Biofuels, e.g. bio-diesel
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E50/00—Technologies for the production of fuel of non-fossil origin
- Y02E50/30—Fuel from waste, e.g. synthetic alcohol or diesel
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- Crushing And Pulverization Processes (AREA)
Abstract
A kind of long-life biological particles comminutor, comprises motor and main frame; Main frame comprises gear-box and prilling granulator; Gear-box comprises gear housing, power transmission shaft and driving shaft; By gear pair interlock between power transmission shaft and driving shaft; Motor is connected by transmission mechanism with power transmission shaft; Prilling granulator comprises casing, ring mould and at least 1 pressure roller; The position of ring mould is in casing; The inner space of casing is divided into two regions by ring mould; Express material region is connected with charging aperture, goes out a region and is connected with discharging opening; Pressure roller and ring mould differential rotate; The external diameter of pressure roller is less than the internal diameter of ring mould; Pressure roller is in express material region; Transmission mechanism between motor and power transmission shaft is belt pulley or sprocket wheel; And the axis direction of ring mould is vertical; The output shaft of motor, one end of power transmission shaft are all connected with belt pulley, are connected between two belt pulleys by belt; Or the output shaft of motor, one end of power transmission shaft are all connected with sprocket wheel, are connected between two sprocket wheels by chain.
Description
Technical field
The technical program belongs to particle mechanical field, specifically a kind of long-life biological particles comminutor.
Background technology
Biomass energy total amount is 10 times of world's main energy sources fuel consumption, and 1% of also not enough total amount as using energy source, biomass energy can be utilized efficiently by biomass energy switch technology.The biomass energy of current utilization mainly comprises stalk, fuel wood, cereal shell, brutish ight soil, biologic garbage and organic waste residues, and wherein main based on stalk, total amount reaches 7.2 hundred million tons.Be equivalent to 3.6 hundred million tons mark coals, remove 1.2 hundred million tons as feed, papermaking, weave and building materials all the other all can be used as the energy.Reasonable development, utilizes biomass energy to be the Major Strategic behave solving the energy and problem of environmental pollution, has good environment and economy benefit.
For this reason, prior art conversion feed granulator to stalk, wood chip, wood fragments are first-class carries out granulation.The principle of ripe comminutor mainly contains flat-die granulation, ring model grain, this several form of pair roller granulation, and wherein ring modeling pelletizer occupation rate of market is higher, uses more extensive.Due to the particularity of raw material, when granulation, ring mould and pressure roller required torque thereof are very large, like this, are generally adopt more powerful motor to meet.But driving shaft limits due to the physical characteristic of its material, there will be fracture, cause off-axis in high pulling torque situation.
Summary of the invention
Off-axis phenomenon occurs under high pulling torque, and the technical program proposes a kind of long-life biological particles comminutor, comprises motor and main frame; Described main frame comprises gear-box and prilling granulator; Described gear-box comprises gear housing, power transmission shaft and driving shaft; Described power transmission shaft and driving shaft are parallel to each other, by gear pair interlock between power transmission shaft and driving shaft; Described motor is connected by transmission mechanism with power transmission shaft; Prilling granulator comprises casing, ring mould and at least 1 pressure roller; Axial, the axis of ring mould and the axis of driving shaft of pressure roller are parallel to each other; The position of described ring mould is in casing; The inner space of casing is divided into two regions by ring mould, goes out a region outside the express material region namely in ring mould and ring mould; Express material region is connected with charging aperture, goes out a region and is connected with discharging opening; Under drive shaft, pressure roller and ring mould differential rotate; The pivot center of pressure roller departs from the pivot center of driving shaft, and the external diameter of pressure roller is less than the internal diameter of ring mould; Pressure roller in express material region, and pressure roller rotate become the outer wall of circumference corresponding with the inwall of ring mould, and the spacing of the two is adjustable;
Transmission mechanism between described motor and power transmission shaft is belt pulley or sprocket wheel; And the axis direction of described ring mould is vertical;
The output shaft of described motor, one end of power transmission shaft are all connected with belt pulley, are connected between two belt pulleys by belt; Or,
The output shaft of described motor, one end of power transmission shaft are all connected with sprocket wheel, are connected between two sprocket wheels by chain.
In solution off-axis problem, the drive mechanism that this programme adopts is belt or chain, if moment of torsion suffered by driving shaft is too large, so for belt, there will be skidding or fracture, there will be chain rupture for chain.Like this, only need to change belt or chain in complete machine outside, and adjust the structure in prilling granulator, and there will not be the extreme case of off-axis.
And the axis direction of ring mould is vertical, all balls/roller uniform stressed of driving shaft bearing, further ensures service life.
Described ring mould is fixed in casing; Described pressure roller is connected with driving shaft by pressure roller bindiny mechanism.The program makes driving shaft only drive pressure roller to rotate, and need not bear the weight of ring mould, and suffered by driving shaft, moment of torsion reduces again.
Described pressure roller bindiny mechanism comprises cup dolly, pressure roller shaft and pressing plate; One end of pressure roller shaft is connected in cup dolly one side, and the other end of pressure roller shaft connects pressing plate, and each pressure roller is contained in a pressure roller shaft respectively by bearing, and between pressing plate and cup dolly; Cup dolly is connected with pressing plate joint pin, pressing plate joint pin is perpendicular to the home position of cup dolly; Pressing plate is fixed on pressing plate joint pin; Described driving shaft connects the another side of cup dolly through casing; For express material region, the wall that cup dolly is configured to the end in express material region, the inwall of ring mould is configured to express material region; Be connected by bearing between driving shaft with casing.
Described pressure roller comprises 2 or multiple; Each pressure roller is in a center of symmetry about the axle center of driving shaft.
Also comprise charging cover; Charging cover while be connected with the side of ring mould, this side of ring mould is near express material region openings end, and the another side of charging cover offers charging aperture; Described charging aperture is positioned at the top in express material region; Also comprise support, support is provided with hollow; Power set and main frame are contained on support, and the syndeton between power set and power transmission shaft is in this hollow; Also comprise discharge cover, discharge cover covers on outside ring mould, goes out a region described in the inwall of discharge cover and the outer wall of ring mould are formed; Described discharge cover offers discharging opening.
Describedly go out be provided with scraper in a region and scrape driving device for cutter; Scrape driving device for cutter and comprise scraper motor, gear wheel and gear wheel connecting rod; The output shaft of scraper motor is connected with pinion, and pinion and gear wheel form gear pair; Gear wheel connecting rod has multiple, and they are connected in discharge cover, and in a center of symmetry; The end of each connecting rod is connected with "T"-shaped roll shaft, and it is inverse-T-shaped cannelure that a face of described gear wheel is provided with cross section, and described "T"-shaped roll shaft is embedded in cannelure, and "T"-shaped roll shaft is embedding is slidably connected with cannelure; Scraper is connected on another face of gear wheel, and with bull gear drive, the track of the cutting edge of scraper is an annular, and this annular is corresponding with the position of the outer wall of ring mould.Scraper motor is buncher.
This structure can be cut off discharging nib material out with scraper, and, utilize the rotating speed regulating the rotating speed of motor to accuse scraper, and then regulate the length of material grain.Meanwhile, also with scraper, material grain is delivered to discharging opening.
Accompanying drawing explanation
Fig. 1 is the technical program embodiment (axis of ring mould is vertical) structural representation;
Fig. 2 is gear wheel connecting rod part partial schematic diagram;
In figure: motor 1, gear-box 2, power transmission shaft 3, driving shaft 4, casing 5, ring mould 6, pressure roller 7, express material region 8, go out a region 9, charging aperture 10, discharging opening 11, cup dolly 12, pressure roller shaft 13, pressing plate 14, pressing plate joint pin 15, charging cover 16, discharge cover 17, oil pump 18, fuel tank 19, oil pipe 20, scraper 21, scraper motor 22, gear wheel 23, gear wheel connecting rod 24, pinion 25, "T"-shaped roll shaft 26.
Detailed description of the invention
The technical program is further illustrated as follows below in conjunction with accompanying drawing and detailed description of the invention:
A kind of long-life biological particles comminutor, comprises motor and main frame; Described main frame comprises gear-box and prilling granulator; Described gear-box comprises gear housing, power transmission shaft and driving shaft; Described power transmission shaft and driving shaft are parallel to each other, by gear pair interlock between power transmission shaft and driving shaft; Described motor is connected by transmission mechanism with power transmission shaft; Prilling granulator comprises casing, ring mould and at least 1 pressure roller; Axial, the axis of ring mould and the axis of driving shaft of pressure roller are parallel to each other; The position of described ring mould is in casing; The inner space of casing is divided into two regions by ring mould, goes out a region outside the express material region namely in ring mould and ring mould; Express material region is connected with charging aperture, goes out a region and is connected with discharging opening; Under drive shaft, pressure roller and ring mould differential rotate; The pivot center of pressure roller departs from the pivot center of driving shaft, and the external diameter of pressure roller is less than the internal diameter of ring mould; Pressure roller is in express material region, and pressure roller rotate become the outer wall of circumference corresponding with the inwall of ring mould, and the spacing of the two adjustable (distance regulating mechanism is common technology in this area, the eccentric shaft structure such as, recorded in patent application 201120312805.1);
Transmission mechanism between described motor and power transmission shaft is belt pulley or sprocket wheel; And the axis direction of described ring mould is vertical;
The output shaft of described motor, one end of power transmission shaft are all connected with belt pulley, are connected between two belt pulleys by belt; Or,
The output shaft of described motor, one end of power transmission shaft are all connected with sprocket wheel, are connected between two sprocket wheels by chain.
Described ring mould is fixed in casing; Described pressure roller is connected with driving shaft by pressure roller bindiny mechanism.Described pressure roller bindiny mechanism comprises cup dolly, pressure roller shaft and pressing plate; One end of pressure roller shaft is connected in cup dolly one side, and the other end of pressure roller shaft connects pressing plate, and each pressure roller is contained in a pressure roller shaft respectively by bearing, and between pressing plate and cup dolly; Cup dolly is connected with pressing plate joint pin, pressing plate joint pin is perpendicular to the home position of cup dolly; Pressing plate is fixed on pressing plate joint pin; Described driving shaft connects the another side of cup dolly through casing; For express material region, the wall that cup dolly is configured to the end in express material region, the inwall of ring mould is configured to express material region; Be connected by bearing between driving shaft with casing.
Described pressure roller comprises 2 or multiple; Each pressure roller is in a center of symmetry about the axle center of driving shaft.
Also comprise charging cover; Charging cover while be connected with the side of ring mould, this side of ring mould is near express material region openings end, and the another side of charging cover offers charging aperture; Described charging aperture is positioned at the top in express material region; Also comprise support, support is provided with hollow; Power set and main frame are contained on support, and the syndeton between power set and power transmission shaft is in this hollow; Also comprise discharge cover, discharge cover covers on outside ring mould, goes out a region described in the inwall of discharge cover and the outer wall of ring mould are formed; Described discharge cover offers discharging opening.
Describedly go out be provided with scraper in a region and scrape driving device for cutter; Scrape driving device for cutter and comprise scraper motor, gear wheel and gear wheel connecting rod; The output shaft of scraper motor is connected with pinion, and pinion and gear wheel form gear pair; Gear wheel connecting rod has multiple, and they are connected in discharge cover, and in a center of symmetry; The end of each connecting rod is connected with "T"-shaped roll shaft, and it is inverse-T-shaped cannelure that a face of described gear wheel is provided with cross section, and described "T"-shaped roll shaft is embedded in cannelure, and "T"-shaped roll shaft is embedding is slidably connected with cannelure; Scraper is connected on another face of gear wheel, and with bull gear drive, the track of the cutting edge of scraper is an annular, and this annular is corresponding with the position of the outer wall of ring mould.
In this example, go back lubricating oil external circuiting/cooling system that peripheral hardware is made up of oil pump, fuel tank and oil pipe, be used for cooling the lubricating oil in gear-box and supplementing.
Claims (6)
1. a long-life biological particles comminutor, comprises motor and main frame; Described main frame comprises gear-box and prilling granulator; Described gear-box comprises gear housing, power transmission shaft and driving shaft; Described power transmission shaft and driving shaft are parallel to each other, by gear pair interlock between power transmission shaft and driving shaft; Described motor is connected by transmission mechanism with power transmission shaft; Prilling granulator comprises casing, ring mould and at least 1 pressure roller; Axial, the axis of ring mould and the axis of driving shaft of pressure roller are parallel to each other; The position of described ring mould is in casing; The inner space of casing is divided into two regions by ring mould, goes out a region outside the express material region namely in ring mould and ring mould; Express material region is connected with charging aperture, goes out a region and is connected with discharging opening; Under drive shaft, pressure roller and ring mould differential rotate; The pivot center of pressure roller departs from the pivot center of driving shaft, and the external diameter of pressure roller is less than the internal diameter of ring mould; Pressure roller in express material region, and pressure roller rotate become the outer wall of circumference corresponding with the inwall of ring mould, and the spacing of the two is adjustable;
It is characterized in that the transmission mechanism between described motor and power transmission shaft is belt pulley or sprocket wheel; And the axis direction of described ring mould is vertical;
The output shaft of described motor, one end of power transmission shaft are all connected with belt pulley, are connected between two belt pulleys by belt; Or,
The output shaft of described motor, one end of power transmission shaft are all connected with sprocket wheel, are connected between two sprocket wheels by chain.
2. long-life biological particles comminutor according to claim 1, is characterized in that described ring mould is fixed in casing; Described pressure roller is connected with driving shaft by pressure roller bindiny mechanism.
3. long-life biological particles comminutor according to claim 2, is characterized in that described pressure roller bindiny mechanism comprises cup dolly, pressure roller shaft and pressing plate;
One end of pressure roller shaft is connected in cup dolly one side, and the other end of pressure roller shaft connects pressing plate, and each pressure roller is contained in a pressure roller shaft respectively by bearing, and between pressing plate and cup dolly;
Cup dolly is connected with pressing plate joint pin, pressing plate joint pin is perpendicular to the home position of cup dolly; Pressing plate is fixed on pressing plate joint pin;
Described driving shaft connects the another side of cup dolly through casing; For express material region, the wall that cup dolly is configured to the end in express material region, the inwall of ring mould is configured to express material region; Be connected by bearing between driving shaft with casing.
4. long-life biological particles comminutor according to claim 1, is characterized in that described pressure roller comprises 2 or multiple; Each pressure roller is in a center of symmetry about the axle center of driving shaft.
5. long-life biological particles comminutor according to claim 1, is characterized in that also comprising charging cover; Charging cover while be connected with the side of ring mould, this side of ring mould is near express material region openings end, and the another side of charging cover offers charging aperture; Described charging aperture is positioned at the top in express material region; Also comprise support, support is provided with hollow; Power set and main frame are contained on support, and the syndeton between power set and power transmission shaft is in this hollow;
Also comprise discharge cover, discharge cover covers on outside ring mould, goes out a region described in the inwall of discharge cover and the outer wall of ring mould are formed; Described discharge cover offers discharging opening.
6. long-life biological particles comminutor according to claim 5, goes out in a region to be provided with scraper and scrapes driving device for cutter described in it is characterized in that; Scrape driving device for cutter and comprise scraper motor, gear wheel and gear wheel connecting rod; The output shaft of scraper motor is connected with pinion, and pinion and gear wheel form gear pair; Gear wheel connecting rod has multiple, and they are connected in discharge cover, and in a center of symmetry; The end of each connecting rod is connected with "T"-shaped roll shaft, and it is inverse-T-shaped cannelure that a face of described gear wheel is provided with cross section, and described "T"-shaped roll shaft is embedded in cannelure, and "T"-shaped roll shaft is embedding is slidably connected with cannelure; Scraper is connected on another face of gear wheel, and with bull gear drive, the track of the cutting edge of scraper is an annular, and this annular is corresponding with the position of the outer wall of ring mould.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420697932.1U CN204320234U (en) | 2014-11-19 | 2014-11-19 | Long-life biological particles comminutor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420697932.1U CN204320234U (en) | 2014-11-19 | 2014-11-19 | Long-life biological particles comminutor |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204320234U true CN204320234U (en) | 2015-05-13 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420697932.1U Withdrawn - After Issue CN204320234U (en) | 2014-11-19 | 2014-11-19 | Long-life biological particles comminutor |
Country Status (1)
| Country | Link |
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| CN (1) | CN204320234U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104399409A (en) * | 2014-11-19 | 2015-03-11 | 常州远见机械有限公司 | Long-life biomass particle granulator |
-
2014
- 2014-11-19 CN CN201420697932.1U patent/CN204320234U/en not_active Withdrawn - After Issue
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104399409A (en) * | 2014-11-19 | 2015-03-11 | 常州远见机械有限公司 | Long-life biomass particle granulator |
| CN104399409B (en) * | 2014-11-19 | 2016-10-05 | 常州远见机械有限公司 | Long-life biological particles comminutor |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20150513 Effective date of abandoning: 20161005 |
|
| C25 | Abandonment of patent right or utility model to avoid double patenting |