CN204314307U - The automatic coal analysis device of modular - Google Patents
The automatic coal analysis device of modular Download PDFInfo
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- CN204314307U CN204314307U CN201420693721.0U CN201420693721U CN204314307U CN 204314307 U CN204314307 U CN 204314307U CN 201420693721 U CN201420693721 U CN 201420693721U CN 204314307 U CN204314307 U CN 204314307U
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Abstract
The utility model discloses the automatic coal analysis device of a kind of modular, comprise sample presentation module (1), mechanical arm (2), sampler (3), crucible for storing module (4), sample weighing module (5), catalytic additive module (6), apparatus for leveling (7), coal analysis instrument (8), control module (9) and pedestal (10); Sample presentation module, mechanical arm, sampler, crucible are arranged on pedestal respectively for storing module, sample weighing module, catalytic additive module, apparatus for leveling, coal analysis instrument, control module, and arrange around mechanical arm; Described sample presentation module, sampler are arranged between two groups of sample weighing modules and arrange; Control module is connected with sample presentation module, mechanical arm, sample weighing module, catalytic additive module, apparatus for leveling and coal analysis instrument respectively by cable.Replace human assistance operation and modular design by mechanical hand, reduce hand labor intensity, the precision that improve coal analysis and operating efficiency.
Description
Technical field
The utility model relates to the automatic coal analysis device of a kind of modular, belongs to coal property test technical field.
Background technology
Along with the development of market economy, the continuous growth of coal production, coal analysis provides technical checking data for coal production and utilization; Ensureing coal product quality, meet user to the demand of ature of coal, to enhance productivity and the Optimum utilization of coal plays an important role; Be no matter the production of coal, storage, circulation and application, the height of Coal Quality is crucial evaluation index, and therefore sample, sample preparation and assay be substantially the most also most important three links, assay is again the link of most critical.By the restriction of legacy equipment technical merit, assay link is in semiautomatic working state always, usually all relies on and manually completes.Problems existing: occupied ground is large, labour intensity is large, inefficiency, poor working environment, assay precision are subject to artificial emotional factor interference etc.
Summary of the invention
For above-mentioned prior art Problems existing, the utility model provides a kind of modular automatic coal analysis device, by the human assistance operation in mechanical hand replacement coal analysis process and modular design, simple and compact for structure, reduce hand labor intensity, environmental protect, the precision that improve coal analysis and operating efficiency.
To achieve these goals, the technical scheme that the utility model adopts: the automatic coal analysis device of this modular, comprises sample presentation module, mechanical arm, sampler, crucible for storing module, sample weighing module, catalytic additive module, apparatus for leveling, coal analysis instrument, control module and pedestal; Sample presentation module, mechanical arm, sampler, crucible are arranged on pedestal respectively for storing module, sample weighing module, catalytic additive module, apparatus for leveling, coal analysis instrument, control module, and arrange around mechanical arm; Described sample presentation module, sampler are arranged between two groups of sample weighing modules and arrange, reduce mechanical arm Invalid path, improve operating efficiency; Control module is connected with sample presentation module, mechanical arm, sample weighing module, catalytic additive module, apparatus for leveling and coal analysis instrument respectively by cable.
Further, described sample presentation module comprises sample container, sample recognition device, sample container seal opening device, sample container sealing device and feed arrangement; Sample recognition device, sample container seal opening device, sample container sealing device to be arranged in successively on feed arrangement and to be connected with it, and sample container is placed on the delivery vehicles of feed arrangement.
Further improve and be, described feed arrangement has tunnel type shell.
Further, described sample container seal opening device is cap-rotating type Kaifeng, or is cut formula Kaifeng.
Preferably, described sample weighing module comprises meausring apparatus, evenly mixing device, charging gear; Evenly mixing device is used for buffer memory, the mixing of sample to be analyzed, be arranged on the top of charging gear, described charging gear is movable, doses sample for extending in meausring apparatus, be arranged in meausring apparatus side, the guard shield of described meausring apparatus is provided with loading channel and crucible passage.
Further, described evenly mixing device is caching container or for can mix caching container or for reduction device.
Further improvement is also, described pedestal comprises base module one, base module two, base module three, base module four, isolation enclosing; Base module one, base module two, base module three, base module four are connected with isolation enclosing by being interconnected to form entirety again.
Compared with prior art, the utility model adopts modular design, ease of assembly and transport, mechanical hand is adopted to replace artificial coal analysis operation, coal analysis operation full process automatization, need not be artificially on duty, avoids the interference of human factor, reduce the deviation of analysis result, improve precision and the coal analysis efficiency of coal analysis.
Accompanying drawing explanation
Fig. 1 is front view of the present utility model;
Fig. 2 is the vertical view of Fig. 1;
Fig. 3 is the schematic diagram of sample presentation module in the utility model;
Fig. 4 is the schematic diagram of sample weighing module in the utility model;
Fig. 5 is the schematic diagram of pedestal in the utility model.
In figure: 1, sample presentation module, 1.1, sample container, 1.2, sample recognition device, 1.3, sample container seal opening device, 1.4, sample container sealing device, 1.5, feed arrangement, 1.5.1, tunnel type shell, 1.5.2, reference position, 2, mechanical arm, 3, sampler, 4, crucible is for storing module, 5, sample weighing module, 5.1, meausring apparatus, 5.1.1, loading channel, 5.1.2, crucible passage, 5.2, evenly mixing device, 5.3, charging gear, 6, catalytic additive module, 7, apparatus for leveling, 8, coal analysis instrument, 9, control module, 10, pedestal, 10.1, base module one, 10.2, base module two, 10.3, base module three, 10.4, base module four, 10.5, isolation enclosing.
Embodiment
Below in conjunction with accompanying drawing, the utility model is described further.
As depicted in figs. 1 and 2, the utility model comprises sample presentation module 1, mechanical arm 2, sampler 3, crucible for storing module 4, sample weighing module 5, catalytic additive module 6, apparatus for leveling 7, coal analysis instrument 8, control module 9 and pedestal 10; Sample presentation module 1, mechanical arm 2, sampler 3, crucible are arranged on pedestal 10 for storing module 4, sample weighing module 5, catalytic additive module 6, apparatus for leveling 7, coal analysis instrument 8, control module 9 respectively, and arrange around mechanical arm 2, reduce mechanical arm 2 Invalid path, improve operating efficiency; Described sample presentation module 1, sampler 3 are arranged between two groups of sample weighing modules 5 and arrange; Control module 9 is connected with sample presentation module 1, mechanical arm 2, sample weighing module 5, catalytic additive module 6, apparatus for leveling 7 and coal analysis instrument 8 respectively by cable.
Further change in, described sample presentation module 1, as shown in Figure 3, comprises sample container 1.1, sample recognition device 1.2, sample container seal opening device 1.3, sample container sealing device 1.4, feed arrangement 1.5; Sample recognition device 1.2, sample container seal opening device 1.3, sample container sealing device 1.4 to be arranged in successively on feed arrangement 1.5 and to be connected with it, and sample container 1.1 is placed on the delivery vehicles of feed arrangement 1.6; Utilize sample presentation module 1, replace and exit operation manually to the sealing when identification of sample, sample container Kaifeng, non-sampling and sample container; Reduce hand labor intensity, improve the operating efficiency of coal analysis.
Further improve and be that described feed arrangement 1.5 as shown in Figure 3, has tunnel type shell 1.5.1; Sample container 1.1 is placed on the delivery vehicles of feed arrangement 1.5 initiating terminal, during work, Kaifeng of sample container 1.1 is carried out entering in tunnel type shell 1.5.1, avoids the chance of artificial contact sample, has stopped the interference of artificial emotional factor to assay precision.
Described sample container seal opening device 1.3 is cap-rotating type Kaifeng, or is cut formula Kaifeng; The difference of sample container Kaifeng mode, has adapted to the capping pattern of sample container.
As the preferred version of sample weighing, described sample weighing module 5, as shown in Figure 4, comprises meausring apparatus 5.1, evenly mixing device 5.2, charging gear 5.3, evenly mixing device 5.2 is for the buffer memory of sample to be analyzed, mixing, be arranged on the top of charging gear 5.3, described charging gear 5.3 is movable, sample is dosed for extending in meausring apparatus 5.1, be arranged in meausring apparatus 5.1 side, the guard shield of described meausring apparatus 5.1 is provided with loading channel 5.1.1 and crucible passage 5.1.2, loading channel 5.1.1 is used for movable meausring apparatus 5.1 and extend in meausring apparatus 5.1 switching channels dosed sample He exit, crucible passage 5.1.2 is used for sending of mechanical arm 2 pairs of crucibles and gets switching channels, reduce the impact of environmental factor weighing device 5.1, improve the weighing precision of sample.
Described evenly mixing device 5.2 is caching container or for can mix caching container or for reduction device; Caching container is poured into by the sample of sampler 3 after sample container 1.1 samples, being poured into by all samples in sample container 1.1 can in mix caching container or in reduction device, its object is to improve the sample dosed to the representativeness of sample, improve the precision of coal analysis.
Further improvement is also, described pedestal 10, as shown in Figure 1 and Figure 5, comprises base module 1, base module 2 10.3, base module 3 10.3, base module 4 10.4, isolation enclosing 10.5; Base module 1, base module 2 10.2, base module 3 10.3, base module 4 10.4 are connected with isolation enclosing 10.5 by being interconnected to form entirety again; Modular improvement makes compact conformation, is beneficial to transport and installs, and isolation enclosing 10.5 makes coal analysis be formed can guarded region, has stopped the interference of artificial emotional factor to assay precision.
The course of work of the present utility model is:
The first step: as shown in Figure 3, sets forth the course of work of sample presentation.
1) sample container 1.1 is placed in the reference position 1.5.2 of feed arrangement 1.5 delivery vehicles, and sample container 1.1 is built with analysis sample;
2) sample presentation module 1 enters duty; Sample container 1.1 enters in tunnel type shell 1.5.1 under the effect of feed arrangement 1.5 delivery vehicles, and during by sample recognition device 1.2, the attribute information coding that sample seal of vessel covers is scanned record;
3), when arriving sample container seal opening device 1.3 position, feed arrangement 1.5 stops, and sample container seal opening device 1.3 pairs of sample containers 1.1 break a seal, after, feed arrangement 1.5 drives the sample container 1.1 broken a seal to continue to run;
4) the sample container 1.1 broken a seal leaves tunnel type shell 1.5.1, and arrive the position of sample container sealing device 1.4, this position is in the region of isolation enclosing 10.5, feed arrangement 1.5 stops, wait for the use of sample, the sample container 1.1 broken a seal seals by sample container sealing device 1.4 temporarily.
Second step: as shown in Figure 4, uses one group in two groups of sample weighing modules 5 for analyzing the weighing of sample, and another group is used for the weighing of full water sample, sets forth the weighing process analyzing sample and full water sample below respectively:
The weighing process analyzing sample is:
1) sample container sealing device 1.4 opens the sealing to sample container 1.1, and mechanical arm 2 captures sampler 3, mixes thoroughly in the sample container 1.1 that insertion has broken a seal to analysis sample; Afterwards, take 2g and analyze sample and load in evenly mixing device 5.2, repeatedly this operation, this kind of situation, evenly mixing device 5.2 is caching container; Sample interval, sample container sealing device 1.4 keeps the sealing to sample container 1.1; After sampling terminates, the sampler 3 always captured is transmitted back to former deposit position by mechanical arm 2, and meanwhile, feed arrangement 1.5 has the sample container 1.1 of sample segment to return to the reference position 1.5.2 of feed arrangement 1.5 delivery vehicles by reversing by surplus, remove sample container 1.1, wait for new sample;
2) crucible passage 5.1.2 opens, and mechanical arm 2 captures corresponding crucible from crucible for storing module 4 and sends in meausring apparatus 5.1, and crucible passage 5.1.2 closes, and meausring apparatus 5.1 is removed the peel;
3) loading channel 5.1.1 opens, charging gear 5.3 to be moved in meausring apparatus 5.1 by loading channel 5.1.1 and aims at crucible, analysis sample in caching container enters charging gear 5.3 by gravity, charging gear 5.3 starts the conveying of analysis sample and doses analysis sample toward crucible quantification under control, after completing, charging gear 5.3 shifts out meausring apparatus 5.1 by loading channel 5.1.1, and loading channel 5.1.1 closes;
4) as required, repeatedly repeat 1), 2), 3), weigh ash analysis sample 1g ± 0.1g, volatile matter 1g ± 0.1g, sulphur content 50mg ± 5mg; Crucible passage 5.1.2 opens, and mechanical arm 2 is captured the crucible dosing analysis sample successively and taken out by crucible passage 5.1.2 in meausring apparatus 5.1, delivers in coal analysis instrument 8 in corresponding index analyser, and start coal analysis, crucible passage 5.1.2 closes;
The weighing process of full water sample is:
1) mechanical arm 2 captures the sample container 1.1 broken a seal, and pours in evenly mixing device 5.2, this kind of situation by whole full water samples, and evenly mixing device 5.2 be can mix caching container, is mixed by abundant for full water sample mix, guarantees the representativeness dosing sample; The sample container 1.1 of sky is recycled to the position of sample container sealing device 1.4 by mechanical arm 2, the sample container 1.1 of sky is returned to the reference position 1.5.2 of feed arrangement 1.5 delivery vehicles by feed arrangement 1.5 by reversing, remove sample container 1.1, wait for new sample;
2) crucible passage 5.1.2 opens, and mechanical arm 2 captures full water sample crucible from crucible for storing module 4 and sends in meausring apparatus 5.1, and crucible passage 5.1.2 closes, and meausring apparatus 5.1 is removed the peel;
3) loading channel 5.1.1 opens, charging gear 5.3 to be moved in meausring apparatus 5.1 by loading channel 5.1.1 and aims at full water sample crucible, charging gear 5.3 can be entered through the full water sample mixed by gravity in mix caching container, charging gear 5.3 starts full water sample conveying and doses full water sample toward crucible quantification under control, after completing, charging gear 5.3 shifts out meausring apparatus 5.1 by loading channel 5.1.1, and loading channel 5.1.1 closes;
4) crucible passage 5.1.2 opens, mechanical arm 2 captures the crucible dosing full water sample and delivers to apparatus for leveling 7 by crucible passage 5.1.2 taking-up in meausring apparatus 5.1, passage 5.1.2 closes simultaneously, after full water sample surface in crucible shakes and puts down by apparatus for leveling 7, mechanical arm 2 captures crucible aligning catalytic additive module again and doses catalyzer, slowly move along with dosing process mechanism hand 2, to ensure the surface being laid in full water sample that spread catalyzer is uniform;
5) as required, repeatedly repeat 1), 2), 3), 4), the total moisture determination instrument in coal analysis instrument 8 delivered to by water sample crucible complete after dosing catalyzer by mechanical arm 2, starts coal analysis.
3rd step: the process of discarded crucible
1) coal analysis terminates, and mechanical arm 2 takes out corresponding discarded crucible successively from the ash content determinator coal analysis instrument 8, Determination of Volatile Matter instrument, constant sulphur appliance or total moisture determination instrument, delivers to the relevant position of crucible for storing module 4.
2) control module 9 sequentially controls each action link, and records sample information, weighing data, coal analysis data etc. or export.
This utility model, adopt modular design, ease of assembly and transport, mechanical hand is adopted to replace artificial coal analysis operation, coal analysis operation full process automatization, need not be artificially on duty, avoids the interference of human factor, reduce the deviation of analysis result, improve precision and the coal analysis efficiency of coal analysis.
Claims (7)
1. the automatic coal analysis device of modular, comprises sample presentation module (1), sampler (3), crucible for storing module (4), sample weighing module (5), catalytic additive module (6), apparatus for leveling (7), coal analysis instrument (8) and pedestal (10); It is characterized in that, also comprise mechanical arm (2) and control module (9), sample presentation module (1), mechanical arm (2), sampler (3), crucible are arranged on pedestal (10) respectively for storing module (4), sample weighing module (5), catalytic additive module (6), apparatus for leveling (7), coal analysis instrument (8), control module (9), and arrange around mechanical arm (2); Described sample presentation module (1), sampler (3) are arranged between two groups of sample weighing modules (5) and arrange; Control module (9) is connected with sample presentation module (1), mechanical arm (2), sample weighing module (5), catalytic additive module (6), apparatus for leveling (7) and coal analysis instrument (8) respectively by cable.
2. the automatic coal analysis device of a kind of modular as claimed in claim 1, it is characterized in that, described sample presentation module (1) comprises sample container (1.1), sample recognition device (1.2), sample container seal opening device (1.3), sample container sealing device (1.4) and feed arrangement (1.5); Sample recognition device (1.2), sample container seal opening device (1.3), sample container sealing device (1.4) are arranged in feed arrangement (1.5) successively and go up and be connected with it, and sample container (1.1) is placed on the delivery vehicles of feed arrangement (1.5).
3. the automatic coal analysis device of a kind of modular as claimed in claim 2, is characterized in that, described feed arrangement (1.5) has tunnel type shell (1.5.1).
4. the automatic coal analysis device of a kind of modular as claimed in claim 2 or claim 3, is characterized in that, described sample container seal opening device (1.3) is cap-rotating type Kaifeng, or is cut formula Kaifeng.
5. the automatic coal analysis device of a kind of modular as claimed in claim 1, it is characterized in that, described sample weighing module (5) comprises meausring apparatus (5.1), evenly mixing device (5.2) and charging gear (5.3); Evenly mixing device (5.2) is for the buffer memory of sample to be analyzed, mixing, be arranged on the top of charging gear (5.3), described charging gear (5.3) is for movable, dosing sample for extending in meausring apparatus (5.1), being arranged in meausring apparatus (5.1) side; The guard shield of described meausring apparatus (5.1) is provided with loading channel (5.1.1) and crucible passage (5.1.2).
6. the automatic coal analysis device of a kind of modular as claimed in claim 5, is characterized in that, described evenly mixing device (5.2) is for caching container or be can mix caching container or for reduction device.
7. the automatic coal analysis device of a kind of modular as claimed in claim 1, it is characterized in that, described pedestal (10) comprises base module one (10.1), base module two (10.3), base module three (10.3), base module four (10.4), isolation enclosing (10.5); Base module one (10.1), base module two (10.3), base module three (10.3), base module four (10.4) are connected with isolation enclosing (10.5) by being interconnected to form entirety again.
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN105954077A (en) * | 2016-05-10 | 2016-09-21 | 徐州伊维达技术有限公司 | Online detection method based on robot unit ore sample preparation system |
| CN106680141A (en) * | 2017-01-11 | 2017-05-17 | 朱洪敏 | Automatic weighing system and use method thereof |
| CN107560967A (en) * | 2016-07-01 | 2018-01-09 | 中冶长天国际工程有限责任公司 | A kind of more physical and chemical performance on-line measuring devices of material and its detection method |
| CN109507213A (en) * | 2018-10-30 | 2019-03-22 | 山西晋煤集团技术研究院有限责任公司 | A kind of side line coal analysis system |
| CN109580966A (en) * | 2017-09-28 | 2019-04-05 | 湖南三德科技股份有限公司 | A kind of analysis of coal sample method and system |
| CN109580272A (en) * | 2017-09-28 | 2019-04-05 | 湖南三德科技股份有限公司 | A kind of coal sample automatic sampling method and device |
| CN110095583A (en) * | 2018-01-30 | 2019-08-06 | 湖南三德科技股份有限公司 | Fuel intelligence assay system |
| CN110542473A (en) * | 2018-05-29 | 2019-12-06 | 湖南三德科技股份有限公司 | Automatic weighing method and system |
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- 2014-11-18 CN CN201420693721.0U patent/CN204314307U/en active Active
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105954077A (en) * | 2016-05-10 | 2016-09-21 | 徐州伊维达技术有限公司 | Online detection method based on robot unit ore sample preparation system |
| CN107560967A (en) * | 2016-07-01 | 2018-01-09 | 中冶长天国际工程有限责任公司 | A kind of more physical and chemical performance on-line measuring devices of material and its detection method |
| CN106680141A (en) * | 2017-01-11 | 2017-05-17 | 朱洪敏 | Automatic weighing system and use method thereof |
| CN109580966A (en) * | 2017-09-28 | 2019-04-05 | 湖南三德科技股份有限公司 | A kind of analysis of coal sample method and system |
| CN109580272A (en) * | 2017-09-28 | 2019-04-05 | 湖南三德科技股份有限公司 | A kind of coal sample automatic sampling method and device |
| CN110095583A (en) * | 2018-01-30 | 2019-08-06 | 湖南三德科技股份有限公司 | Fuel intelligence assay system |
| CN110542473A (en) * | 2018-05-29 | 2019-12-06 | 湖南三德科技股份有限公司 | Automatic weighing method and system |
| CN109507213A (en) * | 2018-10-30 | 2019-03-22 | 山西晋煤集团技术研究院有限责任公司 | A kind of side line coal analysis system |
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