CN204290654U - For the automation equipment of setting-in motor insulating strips - Google Patents
For the automation equipment of setting-in motor insulating strips Download PDFInfo
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- CN204290654U CN204290654U CN201420418684.2U CN201420418684U CN204290654U CN 204290654 U CN204290654 U CN 204290654U CN 201420418684 U CN201420418684 U CN 201420418684U CN 204290654 U CN204290654 U CN 204290654U
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Abstract
The utility model relates to a kind of automation equipment for setting-in motor insulating strips, comprises frame, windrow mechanism, feeding feed mechanism, insulating trip placement and actuating mechanism, stator rotating mechanism; Described windrow mechanism adjoins feeding feed mechanism and installs, and both are arranged on the frame the superiors, and stator rotating mechanism is located at the below of insulating trip placement and actuating mechanism; Windrow mechanism comprises heap magazine, windrow cylinder, and windrow cylinder is arranged on heap magazine end, and the discharge end of heap magazine is provided with opening.Insulating trip is placed and actuating mechanism comprises lift cylinder, card article, line slideway, pusher cylinder, and lift cylinder controls card article lifting, and card article is slidably installed by line slideway and erection column, and pusher cylinder is fixedly connected with scraping wings, the corresponding card article of scraping wings; The utility model realizes that full-automatic operation, operating efficiency are high, stable and reliable operation, and feeding feed mechanism to swing feeding mainly through rotary cylinder, and action is single, feeding speed is quick.
Description
Technical field
The utility model relates generally to the automation equipment for setting-in motor insulating strips, is mainly used in installing insulating sheet in stator core, for follow-up winding operation, belongs to automation equipment field.
Background technology
Motor stator needs to insert insulating trip to ensure its service behaviour in assembling process, the insulating capacity of insulating trip is good, and feels there is certain mechanical performance, and it is the mode adopted manually that traditional insulating trip inserts, but such working method not only productivity is low, and easily produces error.
Utility model content
Technical problem to be solved in the utility model is to provide that automaticity is high, stable and reliable operation, the automation equipment for setting-in motor insulating strips that operating efficiency is high.
The utility model solves the problems of the technologies described above adopted scheme:
For the automation equipment of setting-in motor insulating strips, comprise frame, windrow mechanism, feeding feed mechanism, insulating trip placement and actuating mechanism, stator rotating mechanism; Described windrow mechanism adjoins feeding feed mechanism and installs, and both are arranged on the frame the superiors, and stator rotating mechanism is located at the below of insulating trip placement and actuating mechanism;
Windrow mechanism comprises heap magazine, windrow cylinder, and windrow cylinder is arranged on heap magazine end, and the discharge end of heap magazine is provided with opening.
Insulating trip is placed and actuating mechanism comprises lift cylinder, card article, line slideway, pusher cylinder, and lift cylinder controls card article lifting, and card article is slidably installed by line slideway and erection column, and pusher cylinder is fixedly connected with scraping wings, the corresponding card article of scraping wings;
Stator rotating mechanism comprises iron core positioning tool, ratchet device, core ejector rod, connecting axle, jacking cylinder, ratchet rotary cylinder, ratchet, ratchet, buffer, ratchet device is connected below described iron core positioning tool, ratchet device comprises ratchet, ratchet, the corresponding ratchet of ratchet, ratchet is fixedly connected with iron core positioning tool, ratchet and connector rotate to be installed, connector installation corresponding with ratchet rotary cylinder, buffer is arranged on the movement locus of connector, core ejector rod upper end is connected with ratchet, connection bearing is adopted to be connected between core ejector rod lower end with jacking cylinder, core ejector rod and jacking cylinder directly in jacking to being fixedly connected with, rotate at core ejector rod axle and install to rotating shaft,
Feeding feed mechanism comprises rotary cylinder, sucker, rotary cylinder are fixedly connected with sucker by swing arm, and sucker side is flapped toward the discharge end of corresponding heap magazine, and opposite side is flapped toward corresponding card article.
Furtherly, also comprise die sleeve, die sleeve is located at card article and iron core positioning tool is direct, and die sleeve is fixedly connected with frame.
Furtherly, ratchet rotary cylinder, buffer are positioned at the both sides of connector, and ratchet rotary cylinder and frame fixedly mount, and buffer and frame fixedly mount.
Furtherly, described card article comprises cell body, and cell body is bar shaped half-arc groove, and the middle part of cell body is engraved structure, and the dual-side of cell body is provided with flanging, and flanging is folded to inside cell body.
Furtherly, described engraved structure is rectangle.
Furtherly, scraping wings comprises mainboard and fin, and mainboard is fixedly connected with fin, and fin is raised in mainboard.
Furtherly, fin in vertically to and be parallel to each other.
Furtherly, number of fins is 3.
The advantage that the utility model has compared to existing technology:
1, the utility model realizes that full-automatic operation, operating efficiency are high, stable and reliable operation.
2, feeding feed mechanism of the present utility model to swing feeding mainly through rotary cylinder, and action is single, feeding speed is quick.
3, stator rotating mechanism adopts ratchet mechanism realize the one-directional rotation of iron core positioning tool and rotation precision is high, mechanical control movement is stablized, and compares similar employing Serve Motor Control rotating mechanism efficiency high, low cost of manufacture,
4, card article is the half-arc groove of strip, utilizes the tension force after insulating trip themselves bend spacing in card article.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model.
Fig. 2 is the mounting structure schematic diagram of windrow mechanism described in the utility model, feeding feed mechanism.
Fig. 3 is the structural representation of insulating trip described in the utility model placement and actuating mechanism.
Fig. 4 is the structural representation at insulating trip described in the utility model placement and another visual angle of actuating mechanism.
Fig. 5 is the structural representation of stator rotating mechanism described in the utility model.
Fig. 6 is the mounting structure schematic diagram of ratchet device described in the utility model, ratchet rotary cylinder, buffer.
Embodiment
Be described in further detail the utility model below in conjunction with embodiment, following examples are that the utility model is not limited to following examples to explanation of the present utility model.
Embodiment:
As shown in Figures 1 to 6: for the automation equipment of setting-in motor insulating strips, comprise frame 1, windrow mechanism 2, feeding feed mechanism 3, insulating trip 6 places and actuating mechanism 4, stator rotating mechanism 5, described windrow mechanism 2 adjoins feeding feed mechanism 3 and installs, both are arranged on the superiors of frame 1, windrow mechanism 2 is for storing insulating trip 6, treat that the insulating trip 6 in heap magazine taken away by feeding feed mechanism 3, windrow mechanism 2 comprises heap magazine 21, windrow cylinder 22, windrow cylinder 22 is arranged on heap magazine 21 end, the discharge end of heap magazine 21 is provided with opening 23, the width of opening is slightly less than the width of insulating trip 6, such insulating trip 6 can be stored in heap magazine 21, the sucker of feeding feed mechanism 3 come feeding time insulating trip 6 distortion after be less than A/F thus take insulating trip 6 away, insulating trip 6 is taken rear windrow cylinder 22 away and is compressed, tie up and stay complementary space, keep the neat of insulating trip 6, be convenient to follow-up feeding.
Feeding feed mechanism 3 is for from windrow mechanism 2 feeding, and insulating trip 6 is sent in card article, feeding feed mechanism 3 comprises rotary cylinder 31, sucker 32, rotary cylinder 31 are fixedly connected with sucker 32 by swing arm 33, the opening of corresponding heap magazine 21 discharge end when sucker 32 is flapped toward side, corresponding card article when being flapped toward opposite side, rotary cylinder 31 is prior art, and the present embodiment selects the rotary cylinder of MRQBS32 series, can complete and swing and elastic action.
Insulating trip 6 is placed and insulating trip 6 is sent into stator core inner chamber and embeds in wire casing by insulating trip 6 by actuating mechanism 4, insulating trip 6 is placed and actuating mechanism 4 comprises lift cylinder 41, card article 42, line slideway 43, pusher cylinder 44, lift cylinder 41 controls card article 42 and is elevated, card article 42 is slidably installed by line slideway 43 and erection column 45, pusher cylinder 44 is fixedly connected with scraping wings 46, the corresponding card article 42 of scraping wings 46, described card article 42 comprises cell body 47, cell body 47 is in bar shaped half-arc groove, the middle part of cell body 47 is engraved structure 48, the dual-side of cell body 47 is provided with flanging 49, flanging 49 is folded to inside cell body 47, the width of card article 42 is less than the width of insulating trip 6, therefore after insulating trip 6 being sent into card article 42, insulating trip 6 both sides are embedded in flanging 49, insulating trip 6 is out of shape in circular arc, insulating trip 6 relies on the tensional fixation after distortion in card article 42, scraping wings 46 comprises mainboard and fin 462, mainboard 461 is fixedly connected with fin 462, fin 462 in vertically to and be parallel to each other, corresponding with this structure and insulating trip 6, fin 462 is raised in mainboard 461 and is headed in the wire casing of stator core by insulating trip 6.
Stator rotating mechanism 5 is located at insulating trip 6 and places and the below of actuating mechanism 4, for the transposition of stator core, lower a slice insulating trip 6 is embedded after transposition, stator rotating mechanism comprises iron core positioning tool 51, ratchet device 52, core ejector rod 53, connecting axle 54, jacking cylinder 55, ratchet rotary cylinder 56, buffer 57, ratchet device 52 is connected below described iron core positioning tool 51, ratchet device 52 comprises ratchet 521, ratchet 522, the corresponding ratchet 522 of ratchet 521, ratchet 522 is fixedly connected with iron core positioning tool 51, ratchet on ratchet 522 is evenly distributed, ratchet 522 and connector 523 rotate to be installed, connector 523 and the corresponding installation of ratchet 522 rotary cylinder 56, buffer 57 is arranged on the movement locus of connector 523, core ejector rod 53 and jacking cylinder 55 directly in jacking to being fixedly connected with, rotate at core ejector rod 53 axle and install to rotating shaft, core ejector rod 53 upper end is connected with ratchet 521, core ejector rod 53 lower end with adopt connecting axle 54 to hold between jacking cylinder 55 to be connected, core ejector rod 53 and jacking cylinder 55 directly in jacking to being fixedly connected with, rotate at core ejector rod 53 axle and install to rotating shaft.Because of ratchet device 52 adopts ratchet structure therefore can only one-directional rotation, when ratchet rotary cylinder 56 extends, ratchet 521 promotes ratchet 522 and rotates, rotating with ratchet 522 connector 523 installed is subject to buffer 57 spacing, ratchet rotary cylinder 56 bounces back after extending and limiting length, ratchet 522 rotates the angle limited, therefore iron core positioning tool 51 rotates the angle limited.
The utility model also comprises die sleeve, it is direct with iron core positioning tool 51 that die sleeve is located at card article 42, and die sleeve is fixedly connected with frame 1, when setting-in insulating trip 6, stator core is spacing by die sleeve periphery, and preventing from embedding fin 462 in insulating trip 6 process, to push up insulating trip 6 stressed and cause stator core to be shifted.
Ratchet rotary cylinder 56 described in the utility model, buffer 57 are positioned at the both sides of connector 523, and ratchet rotary cylinder 56 and frame 1 fixedly mount, and buffer 57 and frame 1 fixedly mount.
Engraved structure 48 described in the utility model is rectangle.
Fin 462 quantity described in the utility model is 3.
The course of work, sucker 32 is flapped toward the open side of heap magazine 21 discharge end by rotary cylinder 31, sucker 32 holds insulating trip 6 by its sucking-off from heap magazine 21, be flapped toward opposite side again, then rotary cylinder 31 extends thus sends in card article 42 by insulating trip 6, rotary cylinder 31 swings back after bouncing back again and takes off a slice insulating trip 6, lift cylinder 41 promotes card article 42 and declines, insulating trip 6 enters in stator core, insulating trip 6 targeted by the wire casing of stator core, insulating trip 6 is sent in wire casing by pusher cylinder 44 action, pusher cylinder 44 bounces back, after iron core positioning tool 51 rotates the angle of setting, embed lower a slice insulating trip 6, after insulating trip 6 embeds, jacking cylinder 55 bounces back, stator core is seen off by conveyer belt after declining.
Claims (8)
1. for the automation equipment of setting-in motor insulating strips, it is characterized in that: comprise frame, windrow mechanism, feeding feed mechanism, insulating trip placement and actuating mechanism, stator rotating mechanism; Described windrow mechanism adjoins feeding feed mechanism and installs, and both are arranged on the frame the superiors, and stator rotating mechanism is located at the below of insulating trip placement and actuating mechanism;
Windrow mechanism comprises heap magazine, windrow cylinder, and windrow cylinder is arranged on heap magazine end, and the discharge end of heap magazine is provided with opening;
Insulating trip is placed and actuating mechanism comprises lift cylinder, card article, line slideway, pusher cylinder, and lift cylinder controls card article lifting, and card article is slidably installed by line slideway and erection column, and pusher cylinder is fixedly connected with scraping wings, the corresponding card article of scraping wings;
Feeding feed mechanism comprises rotary cylinder, sucker, rotary cylinder are fixedly connected with sucker by swing arm, and sucker side is flapped toward the discharge end of corresponding heap magazine, and opposite side is flapped toward corresponding card article.
2. the automation equipment for setting-in motor insulating strips according to claim 1, it is characterized in that: described stator rotating mechanism comprises iron core positioning tool, ratchet device, core ejector rod, connecting axle, jacking cylinder, ratchet rotary cylinder, ratchet, ratchet, buffer, ratchet device is connected below described iron core positioning tool, ratchet device comprises ratchet, ratchet, the corresponding ratchet of ratchet, ratchet is fixedly connected with iron core positioning tool, ratchet and connector rotate to be installed, connector installation corresponding with ratchet rotary cylinder, buffer is arranged on the movement locus of connector, core ejector rod upper end is connected with ratchet, connection bearing is adopted to be connected between core ejector rod lower end with jacking cylinder, core ejector rod and jacking cylinder directly in jacking to being fixedly connected with, rotate at core ejector rod axle and install to rotating shaft.
3. the automation equipment for setting-in motor insulating strips according to claim 2, it is characterized in that: ratchet rotary cylinder, buffer are positioned at the both sides of connector, ratchet rotary cylinder and frame fixedly mount, buffer and frame fixedly mount.
4. the automation equipment for setting-in motor insulating strips according to claim 1 and 2, it is characterized in that: described card article comprises cell body, cell body is bar shaped half-arc groove, and the middle part of cell body is engraved structure, the dual-side of cell body is provided with flanging, and flanging is folded to inside cell body.
5. the automation equipment for setting-in motor insulating strips according to claim 4, is characterized in that: described engraved structure is rectangle.
6. the automation equipment for setting-in motor insulating strips according to claim 1 and 2, is characterized in that: scraping wings comprises mainboard and fin, and mainboard is fixedly connected with fin, and fin is raised in mainboard.
7. the automation equipment for setting-in motor insulating strips according to claim 6, is characterized in that: fin in vertically to and be parallel to each other.
8. the automation equipment for setting-in motor insulating strips according to claim 7, is characterized in that: number of fins is 3.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201420418684.2U CN204290654U (en) | 2014-07-28 | 2014-07-28 | For the automation equipment of setting-in motor insulating strips |
Applications Claiming Priority (1)
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CN201420418684.2U CN204290654U (en) | 2014-07-28 | 2014-07-28 | For the automation equipment of setting-in motor insulating strips |
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CN204290654U true CN204290654U (en) | 2015-04-22 |
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CN201420418684.2U Active CN204290654U (en) | 2014-07-28 | 2014-07-28 | For the automation equipment of setting-in motor insulating strips |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106002941A (en) * | 2016-06-23 | 2016-10-12 | 姚海丽 | Manipulator special for six-degree-of-freedom one-way paper inserting industrial robot |
CN106002942A (en) * | 2016-06-23 | 2016-10-12 | 姚海丽 | Novel motor paper inserting industrial robot |
TWI716081B (en) * | 2018-08-31 | 2021-01-11 | 大陸商惠州領標精密機械有限公司 | Method for inserting flat wire motor stator slot into insulation pipe sleeve and apparatus of the same |
CN112769302A (en) * | 2020-06-28 | 2021-05-07 | 温州职业技术学院 | Motor rapid Assembly system based on cam manipulator |
-
2014
- 2014-07-28 CN CN201420418684.2U patent/CN204290654U/en active Active
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106002941A (en) * | 2016-06-23 | 2016-10-12 | 姚海丽 | Manipulator special for six-degree-of-freedom one-way paper inserting industrial robot |
CN106002942A (en) * | 2016-06-23 | 2016-10-12 | 姚海丽 | Novel motor paper inserting industrial robot |
TWI716081B (en) * | 2018-08-31 | 2021-01-11 | 大陸商惠州領標精密機械有限公司 | Method for inserting flat wire motor stator slot into insulation pipe sleeve and apparatus of the same |
CN112769302A (en) * | 2020-06-28 | 2021-05-07 | 温州职业技术学院 | Motor rapid Assembly system based on cam manipulator |
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