CN105460683A - Wire winding device and wire winding method - Google Patents
Wire winding device and wire winding method Download PDFInfo
- Publication number
- CN105460683A CN105460683A CN201510991873.8A CN201510991873A CN105460683A CN 105460683 A CN105460683 A CN 105460683A CN 201510991873 A CN201510991873 A CN 201510991873A CN 105460683 A CN105460683 A CN 105460683A
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- China
- Prior art keywords
- wire rod
- plug
- rotating disk
- driven turntable
- active rotating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/02—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
- B65H54/10—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers for making packages of specified shapes or on specified types of bobbins, tubes, cores, or formers
- B65H54/12—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers for making packages of specified shapes or on specified types of bobbins, tubes, cores, or formers on flanged bobbins or spools
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- Wire Processing (AREA)
Abstract
The invention discloses a wire winding device and belongs to the technical field of automatic production equipment. The wire winding device comprises a frame; a driving rotary disc driven by a power device is rotationally mounted on the frame; a limiting groove is formed in the driving rotary disc; a driven rotary disc arranged corresponding to the driving rotary disc is rotationally mounted on the frame; the driven rotary disc is connected with a clamping device. The invention also discloses a wire winding method. By adopting the wire winding device, the wire winding method comprises the following steps: putting a plug of a wire into the limiting groove; enabling the lower surface of the driven rotary disc to clamp the plug of the wire by using the clamping device; driving the driving rotary disc to rotate through the power device, starting winding until the wire is wound completely, and stopping the power device; enabling the lower surface of the driven rotary disc to release the plug of the wire through the clamping device; taking down. The wire winding device and the wire winding method disclosed by the invention have the advantages of realizing high wire winding efficiency, saving labor, lowering the cost and realizing good tightness degree consistency in winding.
Description
Technical field
The invention belongs to automated production equipment technical field, be specifically related to a kind of wire rod coiling device, also relate to a kind of wire rod coiling method.
Background technology
In electron trade, generally will use lasagne shape wire rod, lasagne shape wire rod needs coiling, to ensure concise in technology, attractive packages in the processes such as transhipment, assembling, packaging.As shown in Figure 1, one end of lasagne shape wire rod 100 is provided with plug, and plug shown in figure is USB plug 101.
At present, electron trade uses hand winding scheme usually.As shown in Figure 2, existing a kind of wire rod coiling device, comprises jig body 200, and jig body 200 is provided with the groove 201 for holding USB plug 101.When coiling, USB plug 101 is put into the groove 201 in jig body 200, then pin USB plug 101 on the other hand, make lasagne shape wire rod 100 in order on the other hand, and it is peripheral to be wrapped in USB plug 101, until complete coiling.Certainly, there is not jig body 200 in some place yet, adopt pure hand winding.
The weak point of above-mentioned hand winding scheme has: one, comparatively large to manpower dependence, productive costs is high; Two, production efficiency is low; Three, coiling elasticity is difficult to accomplish unanimously.
Summary of the invention
Technical matters to be solved by this invention is: provide a kind of wire rod coiling device, and to solve, existing wire rod coiling device is comparatively large to manpower dependence, efficiency is low, and coiling elasticity is difficult to accomplish consistent technical matters.
As same technical conceive, another technical matters to be solved by this invention is: provide a kind of wire rod coiling method, to solve, existing wire rod coiling method is comparatively large to manpower dependence, efficiency is low, and coiling elasticity is difficult to accomplish consistent technical matters.
For solving above-mentioned first technical matters, technical scheme of the present invention is: wire rod coiling device, comprises frame, described frame is rotatablely equipped with the active rotating disk driven by engine installation, and described active rotating disk is provided with position-limited trough; Described frame is rotatablely equipped with the driven turntable that corresponding described active rotating disk is arranged, described driven turntable connects fixing device.
Improve as one, described active rotating disk is also provided with limited post.
As further improvement, described limited post has two, and two described limited posts lay respectively at the both sides of described position-limited trough.
As further improvement, when described position-limited trough put into by the plug of described wire rod, the height of the plug end face of described wire rod is more than or equal to the height of described limited post end face.
Improve as one, described engine installation comprises motor, and the output shaft of described motor is fixedly connected with coupler, and described coupler is fixedly connected with described active rotating disk.
As further improvement, described motor is electrically connected with controller.
Improve as one, described fixing device comprises rotation clamping cylinder, and the cylinder body of described rotation clamping cylinder is fixedly installed in described frame, the cantilever of described rotation clamping cylinder rotates and installs described driven turntable.
For solving above-mentioned second technical matters, technical scheme of the present invention is: wire rod coiling method, adopts above-mentioned wire rod coiling device, comprises the steps:
(1) plug of described wire rod is put into the position-limited trough of described active rotating disk;
(2) described fixing device drives described driven turntable to move, and makes described driven turntable lower surface clamp the plug of described wire rod;
(3) described engine installation drives described active dial rotation, and then drives described wire rod and described driven turntable to rotate, and coiling starts, until described material winds completes, described engine installation stops;
(4) described fixing device drives described driven turntable to move, and makes described driven turntable lower surface unclamp the plug of described wire rod;
(5) described wire rod is taken off from described active rotating disk.
After have employed technique scheme, the invention has the beneficial effects as follows:
Because wire rod coiling device comprises the driven turntable of active rotating disk and the described active rotating disk setting of correspondence driven by engine installation, described active rotating disk is provided with position-limited trough, can according to the shape of the plug of described wire rod, the structure of design position-limited trough, is applicable to multiple product type; Described driven turntable connects fixing device, thus when coiling, the plug of described wire rod is put into the position-limited trough of described active rotating disk; Described fixing device drives described driven turntable to move, and makes described driven turntable lower surface clamp the plug of described wire rod; Then described engine installation drives described active dial rotation, and then drives described wire rod and described driven turntable to rotate, and coiling starts, until described material winds completes, described engine installation stops; Described fixing device drives described driven turntable to move, and makes described driven turntable lower surface unclamp the plug of described wire rod; Described wire rod is taken off from described active rotating disk.Wire rod coiling device provided by the invention and method for winding, not only winding efficiency is high, saves manpower, reduces cost, and coiling degree of tightness conformability is good.
Due to described active rotating disk being also provided with limited post, playing further fixation by the plug of limited post to described wire rod, make plug good fixing effect; When limited post is with active turntable rotation simultaneously, rotary torque can also be provided to wire rod.
Due to when described position-limited trough put into by the plug of described wire rod, the height of the plug end face of described wire rod is more than or equal to the height of described limited post end face, thus ensures that driven turntable clamps the plug of described wire rod.
Because described engine installation comprises motor, the output shaft of described motor is fixedly connected with coupler, and described coupler is fixedly connected with described active rotating disk, makes engine installation structure simple.
Because described motor is electrically connected with controller, can according to the specification of wire rod setting winding turns, by controller, the moment of torsion of motor and rotating speed etc. are set.
Because described fixing device comprises rotation clamping cylinder, the cylinder body of described rotation clamping cylinder is fixedly installed in described frame, the cantilever of described rotation clamping cylinder rotates described driven turntable is installed, thus driving driven turntable motion by rotating clamping cylinder, making fixing device structure simple.
Accompanying drawing explanation
Fig. 1 is the structural representation of lasagne shape wire rod;
Fig. 2 is the structural representation of a kind of wire rod coiling device that prior art provides;
Fig. 3 is the structural representation of the embodiment of the present invention;
Fig. 4 be the embodiment of the present invention block diagram;
In figure: 100, lasagne shape wire rod, 101, USB plug, 200, jig body, 201, groove; 1, frame, 2, engine installation, 21, motor, 22, coupler, 3, initiatively rotating disk, 31, position-limited trough, 32, limited post, 4, driven turntable, 5, fixing device, 51, rotate clamping cylinder, 52, cantilever, 6, bearing, 7, wire rod, 71, plug.
Detailed description of the invention
In order to make object of the present invention, technical scheme and advantage clearly understand, below in conjunction with drawings and Examples, the present invention is further elaborated.Should be appreciated that specific embodiment described herein only in order to explain the present invention, be not intended to limit the present invention.
As Fig. 3 and Fig. 4 jointly shown in, a kind of wire rod coiling device, comprise frame 1, frame 1 is rotatablely equipped with the active rotating disk 3 driven by engine installation 2, initiatively rotating disk 3 is provided with position-limited trough 31, can according to the shape of the plug 71 of wire rod 7, the structure of design position-limited trough 31, be applicable to multiple product type, in the present embodiment, plug 71 is USB plug; Frame 1 is rotatablely equipped with the driven turntable 4 that corresponding initiatively rotating disk 3 is arranged, driven turntable 4 connects fixing device 5.
In order to make plug 71 fixed effect better, initiatively rotating disk 3 is also provided with limited post 32, by plug 71 further fixations of limited post 32 pairs of wire rods 7; When limited post 32 rotates with active rotating disk 3 simultaneously, rotary torque can also be provided to wire rod 7.
Preferably, limited post 32 has two, and two limited posts 32 lay respectively at the both sides of position-limited trough 31.
In order to ensure that driven turntable 4 clamps the plug 71 of wire rod 7 smoothly, when position-limited trough 31 put into by the plug 71 of wire rod 7, the height of plug 71 end face of wire rod 7 is more than or equal to the height of limited post 32 end face.
Above-mentioned engine installation 2 comprises motor 21, and the output shaft of motor 21 is fixedly connected with coupler 22, and coupler 22 is fixedly connected with initiatively rotating disk 3, makes engine installation 2 structure simple.Certainly, the alternate manner that engine installation 2 also can adopt the mode of motor output shaft Direct driver active rotating disk 3 or those skilled in the art to realize, does not repeat them here.
In order to improve degree of automation, motor 21 is electrically connected with controller (not shown), according to the specification setting winding turns of wire rod, can arrange the moment of torsion, rotating speed, start and stop etc. of motor 21 by controller.Controller is preferably Programmable Logic Controller.
Above-mentioned fixing device 5 comprises rotation clamping cylinder 51, and the cylinder body rotating clamping cylinder 51 is fixedly installed in frame 1, the cantilever 52 of rotation clamping cylinder 51 rotates and installs driven turntable 4, and preferably, driven turntable 4 is installed on cantilever 52 by bearing 6 rotation.Driving driven turntable 4 to move by rotating clamping cylinder 51, making fixing device 5 structure simple.Concrete, the cantilever 52 rotating clamping cylinder 51 can reciprocally swinging, and can up-and-down movement, during work, when clamping the plug 71 of wire rod 7, the cantilever 52 rotating clamping cylinder 51 drives driven turntable 4 to be rocked to the top of initiatively rotating disk 3, and compresses the plug 71 of wire rod 7 downwards.Certainly, the driven turntable 4 that fixing device 5 also can directly adopt cylinder to drive or the alternate manner that those skilled in the art can realize, do not repeat them here.
When coiling, the plug 71 of wire rod 7 is put into the position-limited trough 31 of initiatively rotating disk 3; Fixing device 5 drives driven turntable 4 to move, and makes driven turntable 4 lower surface clamp the plug 71 of wire rod 7; Then engine installation 2 drives initiatively rotating disk 3 to rotate, and then drives wire rod 7 and driven turntable 4 to rotate, and coiling starts, until wire rod 7 has been wound around, engine installation 2 stops; Fixing device 5 drives driven turntable 4 to move, and makes driven turntable 4 lower surface unclamp the plug 71 of wire rod 7; Wire rod 7 is taken off from active rotating disk 3.
The embodiment of the invention also discloses a kind of wire rod coiling method, adopt above-mentioned wire rod coiling device, comprise the steps:
(1) plug 71 of wire rod 7 is put into the position-limited trough 31 of initiatively rotating disk 3;
(2) press operation button, fixing device 5 drives driven turntable 4 to move, concrete, and then the top that rotation clamping cylinder 51 drives driven turntable 4 to be rocked to initiatively rotating disk 3 presses down, and makes driven turntable 4 lower surface clamp the plug 71 of wire rod 7;
(3) after controller detects that rotating clamping cylinder 51 puts in place, engine installation 2 drives initiatively rotating disk 3 to rotate, concrete, motor 21 drives initiatively rotating disk 3 to rotate by coupler 22, and then drives wire rod 7 and driven turntable 4 to rotate, coiling starts, until wire rod 7 has been wound around, engine installation 2 has stopped, concrete, after the coiling of the setting number of turns completes, motor 21 stops operating;
(4) fixing device 5 drives driven turntable 4 to move, concrete, rotates clamping cylinder 51 and drives driven turntable 4 to remove, make the lower surface of driven turntable 4 unclamp the plug 71 of wire rod 7;
(5) wire rod 7 is taken off from active rotating disk 3.
The wire rod coiling device that the embodiment of the present invention provides and method for winding, be applicable to the coiling of the various shape wire products such as lasagne shape wire rod, cylindrical wire.
The wire rod coiling device that the embodiment of the present invention provides and method for winding, not only winding efficiency is high, saves manpower, reduces cost, and coiling degree of tightness conformability is good.
The foregoing is only preferred embodiment of the present invention, not in order to limit the present invention, all any amendments done within the spirit and principles in the present invention, equivalent replacement and improvement etc., all should be included within protection scope of the present invention.
Claims (8)
1. wire rod coiling device, comprises frame, it is characterized in that, described frame is rotatablely equipped with the active rotating disk driven by engine installation, and described active rotating disk is provided with position-limited trough;
Described frame is rotatablely equipped with the driven turntable that corresponding described active rotating disk is arranged, described driven turntable connects fixing device.
2. wire rod coiling device according to claim 1, is characterized in that, described active rotating disk is also provided with limited post.
3. wire rod coiling device according to claim 2, is characterized in that, described limited post has two, and two described limited posts lay respectively at the both sides of described position-limited trough.
4. wire rod coiling device according to claim 3, is characterized in that, when described position-limited trough put into by the plug of described wire rod, the height of the plug end face of described wire rod is more than or equal to the height of described limited post end face.
5. wire rod coiling device according to claim 1, is characterized in that, described engine installation comprises motor, and the output shaft of described motor is fixedly connected with coupler, and described coupler is fixedly connected with described active rotating disk.
6. wire rod coiling device according to claim 5, is characterized in that, described motor is electrically connected with controller.
7. wire rod coiling device according to claim 1, it is characterized in that, described fixing device comprises rotation clamping cylinder, and the cylinder body of described rotation clamping cylinder is fixedly installed in described frame, the cantilever of described rotation clamping cylinder rotates and installs described driven turntable.
8. wire rod coiling method, is characterized in that, adopts as the wire rod coiling device in claim 1-7 as described in any one claim, comprises the steps:
(1) plug of described wire rod is put into the position-limited trough of described active rotating disk;
(2) described fixing device drives described driven turntable to move, and makes described driven turntable lower surface clamp the plug of described wire rod;
(3) described engine installation drives described active dial rotation, and then drives described wire rod and described driven turntable to rotate, and coiling starts, until described material winds completes, described engine installation stops;
(4) described fixing device drives described driven turntable to move, and makes described driven turntable lower surface unclamp the plug of described wire rod;
(5) described wire rod is taken off from described active rotating disk.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510991873.8A CN105460683A (en) | 2015-12-25 | 2015-12-25 | Wire winding device and wire winding method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510991873.8A CN105460683A (en) | 2015-12-25 | 2015-12-25 | Wire winding device and wire winding method |
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| Publication Number | Publication Date |
|---|---|
| CN105460683A true CN105460683A (en) | 2016-04-06 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510991873.8A Pending CN105460683A (en) | 2015-12-25 | 2015-12-25 | Wire winding device and wire winding method |
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| Country | Link |
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| CN (1) | CN105460683A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106115358A (en) * | 2016-08-15 | 2016-11-16 | 深圳市道元实业有限公司 | Earphone wire winding device |
| CN110085416A (en) * | 2019-05-28 | 2019-08-02 | 温州兴锐成科技有限公司 | A kind of wire rod coiling device |
| CN110589615A (en) * | 2019-09-24 | 2019-12-20 | 江苏超诚智能科技有限公司 | Cable winding machine |
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| GB2269800A (en) * | 1992-08-22 | 1994-02-23 | Ferodo Caernarfon Ltd | Winding of friction elements |
| CN103561365A (en) * | 2013-11-14 | 2014-02-05 | 歌尔声学股份有限公司 | Earphone wire winding device and method |
| CN203474081U (en) * | 2013-08-13 | 2014-03-12 | 厦门凯亮电子有限公司 | Cable winder |
| CN103832637A (en) * | 2014-02-28 | 2014-06-04 | 正裕电器配件(昆山)有限公司 | Winding production line |
| CN204111045U (en) * | 2014-10-10 | 2015-01-21 | 天津市广盛源新型建材科技有限公司 | A kind of ceramic fibre rope coil winding machine |
| CN104555560A (en) * | 2014-12-25 | 2015-04-29 | 重庆宝丽佰格电子科技有限公司 | Mouse cable packaging tool |
| CN205240923U (en) * | 2015-12-25 | 2016-05-18 | 歌尔声学股份有限公司 | Wire rod winding device |
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2015
- 2015-12-25 CN CN201510991873.8A patent/CN105460683A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB2269800A (en) * | 1992-08-22 | 1994-02-23 | Ferodo Caernarfon Ltd | Winding of friction elements |
| CN203474081U (en) * | 2013-08-13 | 2014-03-12 | 厦门凯亮电子有限公司 | Cable winder |
| CN103561365A (en) * | 2013-11-14 | 2014-02-05 | 歌尔声学股份有限公司 | Earphone wire winding device and method |
| CN103832637A (en) * | 2014-02-28 | 2014-06-04 | 正裕电器配件(昆山)有限公司 | Winding production line |
| CN204111045U (en) * | 2014-10-10 | 2015-01-21 | 天津市广盛源新型建材科技有限公司 | A kind of ceramic fibre rope coil winding machine |
| CN104555560A (en) * | 2014-12-25 | 2015-04-29 | 重庆宝丽佰格电子科技有限公司 | Mouse cable packaging tool |
| CN205240923U (en) * | 2015-12-25 | 2016-05-18 | 歌尔声学股份有限公司 | Wire rod winding device |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106115358A (en) * | 2016-08-15 | 2016-11-16 | 深圳市道元实业有限公司 | Earphone wire winding device |
| CN110085416A (en) * | 2019-05-28 | 2019-08-02 | 温州兴锐成科技有限公司 | A kind of wire rod coiling device |
| CN110085416B (en) * | 2019-05-28 | 2021-08-06 | 温州兴锐成科技有限公司 | Wire winding device |
| CN110589615A (en) * | 2019-09-24 | 2019-12-20 | 江苏超诚智能科技有限公司 | Cable winding machine |
| CN110589615B (en) * | 2019-09-24 | 2021-06-25 | 江苏超诚智能科技有限公司 | Cable winding machine |
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| CB02 | Change of applicant information |
Address after: 261031 Dongfang Road, Weifang high tech Industrial Development Zone, Shandong, China, No. 268 Applicant after: Goertek Inc. Address before: 261031 Dongfang Road, Weifang high tech Industrial Development Zone, Shandong, China, No. 268 Applicant before: Goertek Inc. |
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| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20160406 |
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| RJ01 | Rejection of invention patent application after publication |