CN204275992U - A kind of catalyst automatic assembly line - Google Patents
A kind of catalyst automatic assembly line Download PDFInfo
- Publication number
- CN204275992U CN204275992U CN201420505650.7U CN201420505650U CN204275992U CN 204275992 U CN204275992 U CN 204275992U CN 201420505650 U CN201420505650 U CN 201420505650U CN 204275992 U CN204275992 U CN 204275992U
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- frame
- movable stand
- pallet
- catalyst
- upper cover
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- Exhaust Gas Treatment By Means Of Catalyst (AREA)
Abstract
The utility model is a kind of catalyst automatic assembly line, forming machine, kiln car track, product pipeline, pallet handling system, upper cover handling system, catalyst loading and unloading system; First kiln car is on described kiln car track, pallet handling system described in approach, pallet on kiln car is discharged on described product pipeline, pallet is by delivering into described upper cover handling system upper cover, pallet enters catalyst loading and unloading system, the dried catalyst prod of described catalyst loading and unloading system moves to material district, described pallet moves to forming machine, the catalyst be shaped is positioned on pallet by catalyst loading and unloading system, afterwards again by upper cover handling system upper cover, pallet is put on kiln car vacant on track.Enter dry kiln by kiln car track and carry out drying, after drying completes, again enter production line.Whole production line full-automation is produced, and reduces production cost and human cost.Meet the technological requirement of packing product, the quality that makes to manufacture a finished product is more stable.
Description
Technical field
The utility model and a kind of catalyst automatic assembly line.
Background technology
SCR denitration (hereinafter referred to as: catalyst) be requisite part in denitrating technique, drying process in Catalyst Production is key one ring of Catalyst Production, in order to reach the technological requirement that it is produced, need to carry out packing process to the catalyst after shaping, finished product installs lid additional, and enter in dry kiln and carry out drying, this be operated in denitrating catalyst produce in be an of crucial importance and indispensable ring.
But, there are problems in actual production process, the first, because the health of catalyst component to the person has certain harm, so artificial production should be reduced as far as possible, second, in order to meet the needs of production technology, needing to carry out Specialized training to a large amount of personnel, adding workers in enterprise cost and production cost, need one badly and meet the requirement of packing treatment process, and the catalyst automatic assembly line of automated production can be carried out.
Summary of the invention
The purpose of this utility model is to provide a kind of catalyst automatic assembly line, can meet point reload request of Catalyst Production; The full-automatic production line produced can be met again.
The utility model adopts following technical scheme:
A kind of catalyst automatic assembly line, comprising: forming machine (1), kiln car track (3), product pipeline (2), pallet handling system (4), upper cover handling system (5), catalyst loading and unloading system (6);
Described pallet handling system comprises the bracing frame (4) of steel frame construction, support frame as described above (4) is supported by four root posts, connect with stull (41) between described column top, form cuboid frame structure, described kiln car track (3) and described product pipeline (2) parallel track pass support frame as described above (4) bottom; Support frame as described above (4) end face inside is provided with the square type movable stand (42) of transverse shifting, described movable stand (42) is provided with rectangle handling frame (46) vertically moved; Described handling frame (46) arranges lifting device (410); Described lifting device (410) is provided with pallet fork (4101);
Described upper cover handling system (5) is steel frame construction, described steel frame construction is doorframe structure, described product pipeline (2) passes bottom steel frame construction, described doorframe structure crossbeam (51) two ends are provided with upper cover sprocket wheel (52), upper cover sprocket wheel (52) cochain of described side is connected to motor (53), and described sprocket wheel (52) cochain is connected to chain (54), the upper executing agency (55) arranged of described chain-driving crossbeam (51), described executing agency (55) is provided with support (551), perform roller (552), perform cylinder (553), vacuum cup (554), described crossbeam is provided with upper cover guide rail (56), described support (551) is slided by described execution roller (552) and described upper cover guide rail (56) and connects and support, on described support, fixed-link has the execution cylinder (554) of above-below direction movement, cylinder rod is fixedly connected with uniform multiple vacuum cups (555),
Described catalyst loading and unloading system (6) is steel frame construction, described steel frame construction is supported by four root posts, connect with stull (61) between described column top, described product pipeline (2) passes bottom described steel frame construction, the rectangle that described catalyst loading and unloading system (6) end face inside is provided with transverse shifting captures movable stand (62), described crawl movable stand (62) is provided with grasping mechanism (66), described grasping mechanism (66) comprising: link (661), clamping plate (662), clamping cylinder (663), described crawl movable stand (62) is vertically provided with and performs cylinder (67), described execution cylinder (67) cylinder diameter end winding support is connected on link (661), described link (661) is arranged rail plate (664), described rail plate (664) is provided with pair of sliding block (665), described sliding shoe (665) and rail plate (664) are slidably connected and hang, described pair of sliding block (665) is fixedly connected with respectively the clamping plate (662) be parallel to each other, in the middle of clamping plate, a fixed head (666) is set, described fixed head and described link (661) fixed-link, the described clamping plate left and right sides is respectively arranged with clamping cylinder (663), described clamping cylinder (663) afterbody is fixedly connected with described fixed head (666), cylinder bore and clamping plate (662) fixedly connect.Described movable stand (42) is fixedly connected with the movable stand axis of rolling (43), the described movable stand axis of rolling (43) two ends are connected with movable stand roller (44), described stull is provided with movable stand guide rail (45), described movable stand roller (43) and described movable stand guide rail (45) are slidably connected.
Described handling frame (46) is fixed with the handling frame axis of rolling (47), described handling frame axis of rolling two ends are provided with handling frame roller (48), described movable stand (42) is provided with handling frame guide rail (49), and described handling frame roller (48) is rolled with described handling frame guide rail (49) and is connected.
Described handling frame (46) is provided with lifting motor (411), described lifting motor (411) connects the lifting axis of rolling (412), described lifting device (411) is provided with and promotes sprocket wheel (413), described lifting sprocket wheel (413) with promote the axis of rolling (412) and to be coupling control lifting device.
Described crawl movable stand (62) is provided with and captures frame roller bearing (63), described crawl frame roller bearing (63) is provided with motor, described roller bearing (63) two ends are connected with and capture frame roller (64), described crossbeam (61) is provided with and captures guide rail (65), described crawl frame roller (64) and described crawl frame guide rail (65) are slidably connected
Wheeled kiln car on described kiln car track, described kiln car is sandwich construction, and described product line track adopts PLC to control.
Described kiln car track (3) and described product pipeline (2) be arranged in parallel.
Advantage of the present utility model is as follows:
1. whole production line full-automation is produced, and can reach small incidental expenses work, reduces production cost and human cost.
2. meet the technological requirement of packing product, the quality that makes to manufacture a finished product is more stable.
3. unattended, reduce chemical substance to the injury of human body.
4. modularized design, rationally compact to design, be convenient to dismounting and safeguard.
Accompanying drawing illustrates:
Fig. 1 is overall flow figure schematic diagram of the present utility model;
Fig. 2 is pallet handling system structure top view schematic diagram of the present utility model;
Fig. 3 is pallet handling system structure side view schematic diagram of the present utility model;
Fig. 4 is upper cover handling system structure top view schematic diagram of the present utility model;
Fig. 5 is catalyst loading and unloading system architecture top view schematic diagram of the present utility model;
Fig. 6 is the system architecture schematic diagram that the utility model captures executing agency;
Detailed description of the invention
Below in conjunction with accompanying drawing, detailed description of the invention of the present utility model is described further.
Following examples are only for the utility model example is clearly described, and the restriction not to embodiment of the present utility model.For those of ordinary skill in the field; can also make other multi-form change or variations on the basis of the following description, and these belong to the utility model spirit apparent change of drawing or variation is still among protection domain of the present utility model.
Shown in Fig. 1-6, a kind of catalyst automatic assembly line, comprising: forming machine 1, kiln car track 3, product pipeline 2, pallet handling system 4, upper cover handling system 5, catalyst loading and unloading system 6;
Described pallet handling system comprises the bracing frame 4 of steel frame construction, support frame as described above 4 is supported by four root posts, connect with stull 41 between described column top, form cuboid frame structure, described kiln car track (3) and described product pipeline 2 parallel track pass support frame as described above 4 bottom; Support frame as described above 4 end face inside is provided with the square type movable stand 42 of transverse shifting, described movable stand 42 is provided with the rectangle handling frame 46 vertically moved; Described handling frame 46 arranges lifting device 410; Described lifting device 410 is provided with pallet fork 4101;
Described upper cover handling system 5 is steel frame construction, described steel frame construction is doorframe structure, described product pipeline 2 passes bottom steel frame construction, described doorframe structure crossbeam 51 two ends are provided with upper cover sprocket wheel 52, upper cover sprocket wheel 52 cochain of described side is connected to motor 53, and described sprocket wheel 52 cochain is connected to chain 54; The executing agency 55 that described chain-driving crossbeam 51 is arranged, described executing agency 55 is provided with support 551, performs roller 552, performs cylinder 553, vacuum cup 554, described crossbeam is provided with upper cover guide rail 56, described support 551 is slided by described execution roller 552 and described upper cover guide rail 56 and connects and support, on described support, fixed-link has the execution cylinder 554 of above-below direction movement, cylinder rod is fixedly connected with uniform multiple vacuum cups 555;
Described catalyst loading and unloading system 6 is steel frame construction, described steel frame construction is supported by four root posts, connect with stull 61 between described column top, described product pipeline 2 passes bottom described steel frame construction, the rectangle that described catalyst loading and unloading system 6 end face inside is provided with transverse shifting captures movable stand 62, described crawl movable stand 62 is provided with grasping mechanism 66, described grasping mechanism 66 comprises: link 661, clamping plate 662, clamping cylinder 663, described crawl movable stand 62 is vertically provided with and performs cylinder 67, described execution cylinder 67 cylinder diameter end winding support is connected on link 661, described link 661 arranges rail plate 664, described rail plate 664 is provided with pair of sliding block 665, described sliding shoe 665 is slidably connected with rail plate 664 and hangs, described pair of sliding block 665 is fixedly connected with respectively the clamping plate 662 be parallel to each other, in the middle of clamping plate, a fixed head 666 is set, described fixed head and described link 661 fixed-link, the described clamping plate left and right sides is respectively arranged with clamping cylinder 663, described clamping cylinder 663 afterbody is fixedly connected with described fixed head 666, cylinder bore and clamping plate 662 fixedly connect.
Described movable stand 42 is fixedly connected with the movable stand axis of rolling 43, and the described movable stand axis of rolling 43 two ends are connected with movable stand roller 44, described stull are provided with movable stand guide rail 45, and described movable stand roller 43 is slidably connected with described movable stand guide rail 45.
Described handling frame 46 is fixed with the handling frame axis of rolling 47, described handling frame axis of rolling two ends are provided with handling frame roller 48, and described movable stand 42 is provided with handling frame guide rail 49, and described handling frame roller 48 rolls with described handling frame guide rail 49 and is connected.
Described handling frame 46 is provided with lifting motor 411, and described lifting motor 411 connects and promotes the axis of rolling 412, described lifting device 411 is provided with and promotes sprocket wheel 413, described lifting sprocket wheel 413 with promote the axis of rolling 412 and to be coupling control lifting device.
Described crawl movable stand 62 is provided with and captures frame roller bearing 63, described crawl frame roller bearing 63 is provided with motor, and described roller bearing 63 two ends are connected with and capture frame roller 64, described crossbeam 61 is provided with and captures guide rail 65, described crawl frame roller 64 is slidably connected with described crawl frame guide rail 65
Wheeled kiln car on described kiln car track, described kiln car is sandwich construction, and described product line track adopts PLC to control.
Described kiln car track 3 be arranged in parallel with described product pipeline 2.
First its overview is set forth: described catalyst raw material is formed as the stock of cuboid-type by extruding, cuboid stock is placed on pallet according to certain distance codes, owing to needing certain humidity and temperature time dry to it, so need to add a cover lid, lid covers the kiln car that rear loading designs, kiln car sandwich construction, and dry kiln can be entered by kiln car track, it is fired, after having fired, pallet on kiln car is unloaded, uncap, the rectangle stock baked is taken away, then remaining pallet and lid are taken away, use for next time, the drying of stock just completes.
By catalyst automatic assembly line, in practical work process, first kiln car is on described kiln car track, pallet handling system 4 described in approach, the pallet on the near kiln car of described hoisting mechanism 410 is utilized to be discharged on described product pipeline, pallet is by delivering into described upper cover handling system 5, the lid of top is taken off from pallet by vacuum cup 555, pallet continues through product track 3 and enters catalyst loading and unloading system 6, dried catalyst prod is moved to material district by described grasping mechanism 66 by described catalyst loading and unloading system 6, described pallet continues through product pipeline and moves to forming machine 1, the catalyst that forming machine 1 has been shaped is positioned on pallet by an other catalyst loading and unloading system 6 again, afterwards again by upper cover handling system 5, the finished product completed by piling is added a cover, put on kiln car vacant on track by pallet handling system 4 again.Enter dry kiln by kiln car track and carry out drying, again enter production line after drying completes, so repeatedly.Pallet speed, the technical indicators such as stroke, by the unified programming of PLC, carry out Logic judgment by program and parameter regulates.
Claims (8)
1. a catalyst automatic assembly line, comprise: forming machine (1), kiln car track (2), product pipeline (3), pallet handling system (4), upper cover handling system (5), catalyst loading and unloading system (6), is characterized in that:
Described pallet handling system comprises the bracing frame (4) of steel frame construction, support frame as described above (4) is supported by four root posts, connect with stull (41) between described column top, form cuboid frame structure, described kiln car track (2) and described product pipeline (3) parallel track pass support frame as described above (4) bottom; Support frame as described above (4) end face inside is provided with the square type movable stand (42) of transverse shifting, described movable stand (42) is provided with rectangle handling frame (46) vertically moved; Described handling frame (46) arranges lifting device (410); Described lifting device (410) is provided with pallet fork (4101).
2. a kind of catalyst automatic assembly line according to claim 1, it is characterized in that: described upper cover handling system (5) is steel frame construction, described steel frame construction is doorframe structure, described product passes bottom steel frame construction, described doorframe structure crossbeam (51) two ends are provided with upper cover sprocket wheel (52), described upper cover sprocket wheel (52) cochain is connected to motor (53), and described sprocket wheel (52) cochain is connected to chain (54), crossbeam (51) is provided with executing agency (55), described executing agency (55) is provided with support (551), perform roller (552), perform cylinder (553), vacuum cup (554), described crossbeam is provided with upper cover guide rail (56), described support (551) is slided by described execution roller (552) and described upper cover guide rail (56) and connects and support, on described support, fixed-link has the execution cylinder (554) of above-below direction movement, cylinder rod is fixedly connected with uniform multiple vacuum cups (555).
3. a kind of catalyst automatic assembly line according to claim 1, it is characterized in that: described catalyst loading and unloading system (6) is steel frame construction, described steel frame construction is supported by four root posts, connect with stull (61) between described column top, describedly parallelly pass bottom described steel frame construction, the rectangle that described catalyst loading and unloading system (6) end face inside is provided with transverse shifting captures movable stand (62), described crawl movable stand (62) is provided with grasping mechanism (66), described grasping mechanism (66) comprising: link (661), clamping plate (662), clamping cylinder (663), described crawl movable stand (62) is vertically provided with and performs cylinder (67), described execution cylinder (67) cylinder diameter end winding support is connected on link (661), described link (661) is arranged rail plate (664), described rail plate (664) is provided with pair of sliding block (665), described sliding shoe (665) and rail plate (664) are slidably connected and hang, described pair of sliding block (665) is fixedly connected with respectively the clamping plate (662) be parallel to each other, in the middle of clamping plate, a fixed head (666) is set, described fixed head and described link (661) fixed-link, the described clamping plate left and right sides is respectively arranged with clamping cylinder (663), described clamping cylinder (663) afterbody is fixedly connected with described fixed head (666), cylinder bore and clamping plate (662) fixedly connect.
4. a kind of catalyst automatic assembly line according to claim 1, it is characterized in that: described movable stand (42) is fixedly connected with the movable stand axis of rolling (43), the described movable stand axis of rolling (43) two ends are connected with movable stand roller (44), described stull is provided with movable stand guide rail (45), described movable stand roller (43) and described movable stand guide rail (45) are slidably connected.
5. a kind of catalyst automatic assembly line according to claim 1, it is characterized in that: described handling frame (46) is fixed with the handling frame axis of rolling (47), described handling frame axis of rolling two ends are provided with handling frame roller (48), described movable stand (42) is provided with handling frame guide rail (49), and described handling frame roller (48) is rolled with described handling frame guide rail (49) and is connected.
6. a kind of catalyst automatic assembly line according to claim 1, it is characterized in that: described handling frame (46) is provided with lifting motor (411), described lifting motor (411) connects the lifting axis of rolling (412), described lifting device (411) is provided with and promotes sprocket wheel (413), described lifting sprocket wheel (413) is coupling with the lifting axis of rolling (412).
7. a kind of catalyst automatic assembly line according to claim 3, it is characterized in that: described crawl movable stand (62) is provided with and captures frame roller bearing (63), described crawl frame roller bearing (63) is provided with motor, described roller bearing (63) two ends are connected with and capture frame roller (64), described stull (61) is provided with and captures guide rail (65), described crawl frame roller (64) and described crawl frame guide rail (65) are slidably connected.
8. a kind of catalyst automatic assembly line according to claim 1: it is characterized in that: wheeled kiln car on described kiln car track, described kiln car is sandwich construction, described product line track adopts PLC to control.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420505650.7U CN204275992U (en) | 2014-09-03 | 2014-09-03 | A kind of catalyst automatic assembly line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420505650.7U CN204275992U (en) | 2014-09-03 | 2014-09-03 | A kind of catalyst automatic assembly line |
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| Publication Number | Publication Date |
|---|---|
| CN204275992U true CN204275992U (en) | 2015-04-22 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420505650.7U Expired - Fee Related CN204275992U (en) | 2014-09-03 | 2014-09-03 | A kind of catalyst automatic assembly line |
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| CN (1) | CN204275992U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104190475A (en) * | 2014-09-03 | 2014-12-10 | 江苏宇达环保科技股份有限公司 | Automatic catalyst production line |
| CN105774021A (en) * | 2016-04-03 | 2016-07-20 | 合肥博雷电子信息技术有限公司 | Building material production system capable of automatically adjusting molding pressure |
-
2014
- 2014-09-03 CN CN201420505650.7U patent/CN204275992U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104190475A (en) * | 2014-09-03 | 2014-12-10 | 江苏宇达环保科技股份有限公司 | Automatic catalyst production line |
| CN105774021A (en) * | 2016-04-03 | 2016-07-20 | 合肥博雷电子信息技术有限公司 | Building material production system capable of automatically adjusting molding pressure |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150422 Termination date: 20180903 |