CN204262502U - A kind of overlap of welding efficiently removal device - Google Patents
A kind of overlap of welding efficiently removal device Download PDFInfo
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- CN204262502U CN204262502U CN201420717840.5U CN201420717840U CN204262502U CN 204262502 U CN204262502 U CN 204262502U CN 201420717840 U CN201420717840 U CN 201420717840U CN 204262502 U CN204262502 U CN 204262502U
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- overlap
- cylinder
- removal device
- fixture block
- light sensor
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Abstract
A kind of overlap of welding efficiently removal device, it is characterized in that, workbench, mechanical arm cylinder, pneumatic mechanical manipulator, stamping cylinder, location fixture block, guide rail, slide block, telescopic cylinder, heating generator, displacement transducer, light sensor and PLC, the utility model structure is simple, reasonable in design, accurately limited by the position of displacement transducer to workpiece, respond to workpiece by light sensor simultaneously, prevent because of location of workpiece mistake, stamped workpieces and the workpiece caused fly in all directions, maintain personal security, control by PLC, the automaticity of work pieces process is improved, and realize people's multimachine, substantially increase production efficiency, ensure that the quality of product, also reduce the working strength of personnel simultaneously.
Description
Technical field
The utility model relates to automotive exhaust valve processing and manufacturing field, particularly a kind of overlap of welding efficiently removal device.
Background technology
For reducing the product cost of raw material, exhaust valve adopts two kinds of different materials to carry out friction welding usually, but welding overlap can be produced after welding, for removing overlap, former employing general instrument lathe rolling clamp clamping, artificial length feed knife rest is to reach turning welding overlap effect, but the method labour intensity is high, production efficiency is low, and quality stability is bad, produces supplementary costs high.
Utility model content
For the problems referred to above, the utility model proposes a kind of overlap of welding efficiently removal device.
For solving above technical problem, the technical scheme that the utility model provides is:
A kind of overlap of welding efficiently removal device, is characterized in that, workbench, mechanical arm cylinder, pneumatic mechanical manipulator, stamping cylinder, location fixture block, guide rail, slide block, telescopic cylinder, heating generator, displacement transducer, light sensor and PLC, described mechanical arm cylinder is arranged at the left side of workbench, described pneumatic mechanical manipulator is connected with mechanical arm cylinder, institute's displacement sensors is arranged on pneumatic mechanical manipulator, described guide rail is fixedly installed on the right side of workbench, described skid is arranged on guide rail, described telescopic cylinder be fixedly installed with slide block on the right side of, and be connected with slide block, described heating generator is fixedly installed on slide block, slide block and heating generator realize the movement of horizontal level by telescopic cylinder, described location fixture block is arranged at workbench central authorities, described stamping cylinder is fixedly installed on directly over the fixture block of location by support, described light sensor is fixedly installed with on the support in the dead astern of locating fixture block,
Described location fixture block is cylindrical, the columniform axial centerline that location fixture block is has vertical cylindrical locating slot and vertical cylindrical cutter groove, described cutter slot is above locating slot, the radius of described cutter groove is R1, the radius of described locating slot is R2, R1>R2, and described locating slot and workpiece match, the intersection of described cutter groove and locating slot is provided with annular blade, is profile of tooth inside described annular blade; Described PLC is fixedly installed on support, and be connected with heating generator with mechanical arm cylinder, displacement transducer, telescopic cylinder, light sensor, and control mechanical arm cylinder, displacement transducer, telescopic cylinder, light sensor and heating generator work;
Further, institute's displacement sensors is German WAYCON displacement transducer;
Further, the model of described light sensor is PT5J850AC;
Further, the model of described PLC is SIMATIC S7-200;
Further, the model of described heating generator is JJG-15KW.
Operation principle:
Start PLC switch, mechanical arm cylinder starts and drives pneumatic mechanical manipulator grabbing workpiece, and travelling workpiece, according to the signal of displacement transducer, PLC controls pneumatic mechanical manipulator and to arrive above locating piece and the lower end of workpiece is placed in locating piece inner position, after light sensor senses that workpiece arrives assigned address, by signal transmission to PLC, PLC Received signal strength, control telescopic cylinder promotion slide block level move right and start heating generator, after reaching precalculated position, heating generator is to workpiece heat 2-3 second, be closed subsequently and under the control of telescopic cylinder resile, stamping cylinder stamped workpieces upper end simultaneously, workplace vertical is moved downward, under the effect of annular blade, welding overlap on workpiece is removed.
The beneficial effects of the utility model are:
The one that the utility model provides welds overlap removal device efficiently, its structure is simple, reasonable in design, accurately limited by the position of displacement transducer to workpiece, respond to workpiece by light sensor simultaneously, prevent because location of workpiece mistake, stamped workpieces and the workpiece caused fly in all directions, maintain personal security, control by PLC, the automaticity of work pieces process is improved, and realizes people's multimachine, substantially increases production efficiency, ensure that the quality of product, also reduce the working strength of personnel simultaneously.
Accompanying drawing explanation
Fig. 1 the utility model schematic diagram.
Fig. 2 locating piece sectional view.
Detailed description of the invention
A kind of overlap of welding efficiently removal device, it is characterized in that, workbench 1, mechanical arm cylinder 2, pneumatic mechanical manipulator 3, stamping cylinder 4, location fixture block 5, guide rail 6, slide block 7, telescopic cylinder 8, heating generator 9, displacement transducer 31, light sensor 13 and PLC 10, described mechanical arm cylinder 2 is arranged at the left side of workbench 1, described pneumatic mechanical manipulator 3 is connected with mechanical arm cylinder 2, institute's displacement sensors 31 is arranged on pneumatic mechanical manipulator 3, described guide rail 6 is fixedly installed on the right side of workbench 1, described slide block 7 slides and is arranged on guide rail 6, described telescopic cylinder 8 be fixedly installed with slide block 7 on the right side of, and be connected with slide block 7, described heating generator 9 is fixedly installed on slide block 7, slide block 7 and heating generator 9 realize the movement of horizontal level by telescopic cylinder 8, described location fixture block 5 is arranged at workbench 1 central authorities, described stamping cylinder 4 is fixedly installed on directly over the fixture block 5 of location by support 11, described light sensor 13 is fixedly installed on the support 11 with the dead astern of locating fixture block 5, described location fixture block 5 is cylindrical, the columniform axial centerline that location fixture block 5 is has vertical cylindrical locating slot 51 and vertical cylindrical cutter groove 52, described cutter groove 52 is positioned at above locating slot 51, the radius of described cutter groove 52 is R1, the radius of described locating slot 51 is R2, R1>R2, described locating slot 52 matches with workpiece 12, described cutter groove 52 is provided with annular blade 53 with the intersection of locating slot 51, be profile of tooth inside described annular blade 53, described PLC 10 is fixedly installed on support 11, and be connected with heating generator 9 with mechanical arm cylinder 2, displacement transducer 31, telescopic cylinder 4, light sensor 13, and control mechanical arm cylinder 2, displacement transducer 31, telescopic cylinder 4, light sensor 13 and heating generator 9 and work, institute's displacement sensors 31 is German WAYCON displacement transducer, the model of described light sensor 13 is PT5J850AC, the model of described PLC 10 is SIMATIC S7-200, and the model of described heating generator 9 is JJG-15KW.
Operation principle:
Start PLC switch, mechanical arm cylinder starts and drives pneumatic mechanical manipulator grabbing workpiece, and travelling workpiece, according to the signal of displacement transducer, PLC controls pneumatic mechanical manipulator and to arrive above locating piece and the lower end of workpiece is placed in locating piece inner position, after light sensor senses that workpiece arrives assigned address, by signal transmission to PLC, PLC Received signal strength, control telescopic cylinder promotion slide block level move right and start heating generator, after reaching precalculated position, heating generator is to workpiece heat 2-3 second, be closed subsequently and under the control of telescopic cylinder resile, stamping cylinder stamped workpieces upper end simultaneously, workplace vertical is moved downward, under the effect of annular blade, welding overlap on workpiece is removed.
The beneficial effects of the utility model are:
The one that the utility model provides welds overlap removal device efficiently, its structure is simple, reasonable in design, accurately limited by the position of displacement transducer to workpiece, respond to workpiece by light sensor simultaneously, prevent because location of workpiece mistake, stamped workpieces and the workpiece caused fly in all directions, maintain personal security, control by PLC, the automaticity of work pieces process is improved, and realizes people's multimachine, substantially increases production efficiency, ensure that the quality of product, also reduce the working strength of personnel simultaneously.
The above; be only the utility model preferably detailed description of the invention; but protection domain of the present utility model is not limited thereto; anyly be familiar with those skilled in the art in the technical scope that the utility model discloses; the change that can expect easily or replacement, all should be encompassed in protection domain of the present utility model.Therefore, protection domain of the present utility model should be as the criterion with the protection domain of claims.
Claims (5)
1. weld an overlap removal device efficiently, it is characterized in that, workbench, mechanical arm cylinder, pneumatic mechanical manipulator, stamping cylinder, location fixture block, guide rail, slide block, telescopic cylinder, heating generator and PLC, described mechanical arm cylinder is arranged at the left side of workbench, described pneumatic mechanical manipulator is connected with mechanical arm cylinder, displacement transducer is arranged on pneumatic mechanical manipulator, described guide rail is fixedly installed on the right side of workbench, described skid is arranged on guide rail, described telescopic cylinder be fixedly installed with slide block on the right side of, and be connected with slide block, described heating generator is fixedly installed on slide block, slide block and heating generator realize the movement of horizontal level by telescopic cylinder, described location fixture block is arranged at workbench central authorities, described stamping cylinder is fixedly installed on directly over the fixture block of location by support, light sensor is fixedly installed with on the support in the dead astern of locating fixture block, described location fixture block is cylindrical, the columniform axial centerline that location fixture block is has vertical cylindrical locating slot and vertical cylindrical endless knife groove, described endless knife slot is above locating slot, the radius of described endless knife groove is R1, the radius of described locating slot is R2, R1>R2, described locating slot and workpiece match, the intersection of described endless knife groove and locating slot is provided with annular blade, it is profile of tooth inside described annular blade, described PLC is fixedly installed on support, and be connected with heating generator with mechanical arm cylinder, displacement transducer, telescopic cylinder, light sensor, and control mechanical arm cylinder, displacement transducer, telescopic cylinder, light sensor and heating generator work.
2. a kind of overlap of welding efficiently removal device as claimed in claim 1, it is characterized in that, institute's displacement sensors is German WAYCON displacement transducer.
3. a kind of overlap of welding efficiently removal device as claimed in claim 1, it is characterized in that, the model of described light sensor is PT5J850AC.
4. a kind of overlap of welding efficiently removal device as claimed in claim 1, it is characterized in that, the model of described PLC is SIMATIC S7-200.
5. a kind of overlap of welding efficiently removal device as claimed in claim 1, it is characterized in that, the model of described heating generator is JJG-15KW.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420717840.5U CN204262502U (en) | 2014-11-26 | 2014-11-26 | A kind of overlap of welding efficiently removal device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420717840.5U CN204262502U (en) | 2014-11-26 | 2014-11-26 | A kind of overlap of welding efficiently removal device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204262502U true CN204262502U (en) | 2015-04-15 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420717840.5U Active CN204262502U (en) | 2014-11-26 | 2014-11-26 | A kind of overlap of welding efficiently removal device |
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| Country | Link |
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| CN (1) | CN204262502U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104439528A (en) * | 2014-11-26 | 2015-03-25 | 镇江维纳特气门有限公司 | Efficient welding flash removing device |
-
2014
- 2014-11-26 CN CN201420717840.5U patent/CN204262502U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104439528A (en) * | 2014-11-26 | 2015-03-25 | 镇江维纳特气门有限公司 | Efficient welding flash removing device |
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Legal Events
| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant |