Machine for recovering broken film
Technical field
The utility model relates to a kind of farm machinery, particularly a kind of machine for recovering broken film for farmland mulch recycling.
Background technology
Mulch film recycling problem is the difficult problem that countries in the world face, external for preventing harness of mulch film pollution, promote the use of high strength, ageing-resistant mulch film, the ground film thickness used is generally at more than 0.012mm, during recovery, mulch film still has larger intensity, and make the structure of mulch film clearing and retrieving device simply corresponding, the rate of recovery is higher, but cost is higher, domesticly there is no popularization.External machine for recycling mulch film is based on rolling-type, and primarily of loosening shovel and volume film roller composition, mulch film rolling reclaims so that post-processed or continuation use.Developed countries is from the angle of environmental protection simultaneously, active development development of new degradable mulch, mulch film is decomposed with crop cycle basically identical, innocuous substance is become to be mixed into soil through regular period automatic classifying, but its on the high side or other reason, can't field crop be widely used at present, only apply in the crops such as the higher vegetables of economic worth.
Current machine for recycling mulch film tool, can be divided three classes according to agriculture requirement and activity duration: one is earth's surface mulch film recovery in seedling stage; Two is that after ploughing, mulch film reclaims (also can be further divided into mulch film recovery in topsoil and reclaim two kinds with seedbed preparation mulch film); Three is that mulch film reclaims after autumn.
From organic type, take off film seedling stage and obtained certain achievement, but take off the part crop that film is only applicable to more sufficient area, water source seedling stage.And northern China most area is drought district, the droping irrigating pipe promoted in recent years is arranged in below mulch film, and therefore taking off film seedling stage can not use at China's spread.Machine for recycling mulch film and plough that although whole ground machine for recycling mulch film structure is simple, cost is low before broadcasting in topsoil, the mulch film rate of recovery is not high.Utilize normal machines repacking to reclaim mulch film cost low, but the support staff needed is too much, the rate of recovery is low, work under bad environment, and labour intensity is large, can not solve mulch film recovery problem at all.
Prior art machine for recycling mulch film, from the theory structure of its core institution plastic film residue collect mechanism, has following several: have expansion link tooth collecting machine, spring tooth film collecting machine, the chain formula of taking off to pick up film machine, air suction type machine for recycling mulch film, mulch film recovery collection bar machine, roller rod tooth collecting machine etc.But choose film elastic claw type machine for recycling mulch film winder rate to make it, but higher, the clear film of its complex structure, cost is more difficult and can not integration of operation.Chain takes off that formula pick-up mechanism structure is simple, cost is low, but can only pick up the mulch film on earth's surface, helpless to the mulch film in topsoil, and unrealized integration of operation.Air-sucking type machine for recycling mulch film can only reclaim earth's surface mulch film equally, and work under bad environment, be easy to dust together to suck film case.Though mulch film collection bar machine can realize integration of operation, can only by integrated for the mulch film of adjacent ground surface bar, the mulch film of integrated bar also needs people's fixture vehicle to transport field.
Utility model content
Technical problem to be solved in the utility model is to provide a kind of machine for recovering broken film, to solve the problems such as used plastic collection is difficult, used plastic collection rate is low, labour intensity is large in prior art.
To achieve these goals, the utility model provides a kind of machine for recovering broken film, wherein, comprising:
Frame;
Walking ground wheel, is arranged on the bottom of described frame;
Hack mechanism, to be arranged in described frame and to be arranged on the front end of described frame;
Loosening shovel, is arranged in described frame, and described loosening shovel is positioned at the rear of described hack mechanism and arranges near ground;
Film-collecting box, is arranged on the rear end of described frame;
Separating mechanism, to be arranged in described frame and to be positioned at the front of described film-collecting box;
Conveying mechanism, is arranged in described frame, adjoins and is arranged at described separating mechanism front and is connected with described separating mechanism.
Above-mentioned machine for recovering broken film, wherein, described hack mechanism comprises:
Hack roller, by a hack roller support installing in the front end of described frame;
Adjusting screw, to be arranged in described frame and to be connected with described hack roller support.
Above-mentioned machine for recovering broken film, wherein, described separating mechanism comprises:
Separation barrel, comprise drum shaft and the multiple keel and multiple annular round steel circle that are supported on described drum shaft are installed, described multiple keel and described drum shaft be arranged in parallel, described multiple annular round steel circle is arranged on described keel at equal intervals, described multiple place, center of circle straight line of annular round steel circle and the dead in line of described drum shaft;
Drive disk assembly, is connected with described separation barrel and described conveying mechanism respectively;
Be separated screw auger, be arranged on along hand of helix on the inwall of described separation barrel;
Receive collection lamina membranacea, be arranged on the rear portion of described separation barrel corresponding to described separation screw auger;
Conveyor screw auger, is arranged on described separation barrel rear end corresponding to described reception collection lamina membranacea and is coaxially connected with described drum shaft.
Above-mentioned machine for recovering broken film, wherein, described drive disk assembly comprises:
Hydraulic motor, is connected with described conveying mechanism;
Driving rack, the excircle of separation barrel described in ring is arranged, and is connected with described hydraulic motor.
Above-mentioned machine for recovering broken film, wherein, described hydraulic motor is connected with described driving rack with rubber gear by shaft coupling.
Above-mentioned machine for recovering broken film, wherein, described conveying mechanism comprises:
Transmission system, comprise gearbox, hydraulic pump, hydraulic oil container, hydraulic motor, power transmission shaft and drive sprocket, described gearbox is arranged in described frame, described hydraulic pump is connected by the rear output shaft of shaft coupling with described gearbox, described hydraulic oil container is connected with described hydraulic pump by hydraulic oil pipe, described hydraulic motor is connected with described hydraulic pump by distributing valve, and described power transmission shaft is connected with described hydraulic motor by shaft coupling, and described drive sprocket is connected with described power transmission shaft by key;
Carrier chain, comprise conveyance axle, rubber sprocket wheel, chain and transportation sprocket, described conveyance axle is fixed in described frame by the bearing block being arranged on its axle head, described rubber sprocket wheel is arranged on described conveyance axle, described chain is stretched on described rubber sprocket wheel, and described transportation sprocket to be arranged on described conveyance axle and to be connected with described drive sprocket.
Above-mentioned machine for recovering broken film, wherein, described conveying mechanism also comprises a pair soil collecting plate be arranged in described frame, described soil collecting plate is the top that splayed is arranged on described carrier chain, the plane orthogonal of described soil collecting plate is in described ground, the lower limb of described soil collecting plate presses close to the upper surface of described carrier chain, and the narrower one end of described soil collecting plate opening is near described separating mechanism.
Above-mentioned machine for recovering broken film, wherein, described conveying mechanism also comprises a pair volume and send roller, and described volume send roller to be separately positioned on the both sides of described loosening shovel, and send roller gearbox to be connected with described transmission system by volume.
Above-mentioned machine for recovering broken film, wherein, described volume send roller to be arranged in described frame by bearing block.
Beneficial functional of the present utility model is:
The utility model is used for the soil used plastic collection in agricultural production after the plantation of crop plastic film mulch, can by earth's surface with reclaim together with the residual film of soil compaction, there is strong adaptability, transmission is simple, efficiency is high and used plastic collection rate high, to solution farmland white pollution, there is higher economy and realistic meaning.And tool has the following advantages:
1) there is hack mechanism, press mold soil can be carried out fragmentation, the damage reducing residual film during used plastic collection be convenient to being separated of soil and residual film, improve used plastic collection rate;
2) machine for recovering broken film transmission adopts hydraulic drive, simple and compact for structure, reliable transmission;
3) adopt and residual film collected together with press mold soil and carries out the structure that is separated, there is used plastic collection rate high, the features such as strong adaptability;
4) volume adopted send roll structure can deliver in machine for recovering broken film by residual for the machine both sides uncollected strip of loosening shovel film volume, improves used plastic collection rate;
5) separation barrel that separating mechanism adopts is combined with auger, residual film can be carried while soil and residual UF membrane;
6) gearbox adopted power shaft three output shaft compact conformations, reliable operation.
Below in conjunction with the drawings and specific embodiments, the utility model is described in detail, but not as to restriction of the present utility model.
Accompanying drawing explanation
Fig. 1 is the three-dimensional structure diagram of the utility model one embodiment;
Fig. 2 is the front view of Fig. 1;
Fig. 3 is the vertical view of Fig. 1;
Fig. 4 is the separation barrel structural representation of the utility model one embodiment;
Fig. 5 is the carrier chain structural representation of the utility model one embodiment.
Wherein, Reference numeral
1 frame
2 walking ground wheels
3 loosening shovels
4 film-collecting boxs
20 hack mechanisms
210 regulate screw mandrel
220 hack rollers
230 hack roller supports
30 conveying mechanisms
310 transmission systems
3110 gearboxes
3120 hydraulic pumps
3130 hydraulic oil containers
3140 hydraulic motors
3150 power transmission shafts
3160 drive sprockets
320 carrier chains
3210 conveyance axles
3220 rubber sprocket wheels
3230 chains
3240 bearing blocks
3250 transportation sprockets
330 soil collecting plates
340 volumes send roller
40 separating mechanisms
410 separation barrels
4110 keel
4120 annular round steel circles
4130 drum shafts
420 hydraulic motors
430 driving racks
440 are separated screw auger
450 receive collection lamina membranacea
460 conveyor screw augers
Embodiment
Below in conjunction with accompanying drawing, structural principle of the present invention and operation principle are described in detail:
See the three-dimensional structure diagram that Fig. 1-Fig. 3, Fig. 1 are the utility model one embodiment, Fig. 2 is the front view of Fig. 1, and Fig. 3 is the vertical view of Fig. 1.Machine for recovering broken film of the present utility model, comprising: frame 1; Walking ground wheel 2, be arranged on the bottom of described frame 1 and be arranged on the postmedian of frame 1, the traction for complete machine is walked; Hack mechanism 20, to be arranged in described frame 1 and be arranged on described frame 1 front end and can according to different soil condition height up and down, the collection being convenient to residual film for the soil of press mold during broken plastic film mulch and residual film are separated with soil, its hack roller 220 can be welded with hack rib cutter; Loosening shovel 3, is arranged in described frame 1, and described loosening shovel 3 is positioned at the rear of described hack mechanism 20 and arranges near ground, for residual film is scooped up collection with covering together with the soil on residual film; Film-collecting box 4, is arranged on the rear end of described frame 1, for collecting the residual film separated; Separating mechanism 40, to be arranged in described frame 1 and to be positioned at the front of described film-collecting box 4; Conveying mechanism 30, is arranged in described frame 1, adjoins and is arranged at described separating mechanism 40 front and is connected with described separating mechanism 40.
Wherein, described hack mechanism 20 comprises: for the hack roller 220 of broken soil, is arranged on the front end of described frame 1 by a hack roller support 230; For regulating the adjustment screw mandrel 210 of hack roller 220 height, to be arranged in described frame 1 and to be connected with described hack roller 220 support 230.
Described separating mechanism 40 comprises: separation barrel 410, comprise drum shaft 4130 and the multiple keel 4110 and multiple annular round steel circle 4120 that are supported on described drum shaft 4130 are installed, described multiple keel 4110 be arranged in parallel with described drum shaft 4130, described multiple annular round steel circle 4120 is evenly arranged on described keel 4110 (see Fig. 4) at equal intervals, described multiple place, center of circle straight line of annular round steel circle 4120 and the dead in line of described drum shaft 4130, it is one columnar structured that annular round steel circle 4120 is connected with described keel 4110 preferred weld, soil is separated from the interstitial spaces between annular round steel circle 4120, drive disk assembly, is connected with described separation barrel 410 and described conveying mechanism 30 respectively, be separated screw auger 440, be arranged on the inwall of described separation barrel 410 along hand of helix, be preferably welded on separation barrel 410 inwall, separation barrel 410 rotates and makes soil and residual UF membrane, is separated screw auger 440 and is carried to separating mechanism 40 afterbody by residual film, receive collection lamina membranacea 450, be arranged on the rear portion of described separation barrel 410 corresponding to described separation screw auger 440, conveyor screw auger 460, be arranged on described separation barrel 410 rear end corresponding to described reception collection lamina membranacea 450 and be coaxially connected with described drum shaft 4130, receive collection lamina membranacea 450 and receive the residual film being separated screw auger 440 and carrying, and residual film is transported to the recovery operation completing residual film in film-collecting box 4 by the conveyor screw auger 460 be fixed by welding in separation barrel 410 rotating shaft.In the present embodiment, described drive disk assembly comprises: hydraulic motor 420, is connected with described conveying mechanism 30; Driving rack 430, the excircle of separation barrel 410 described in ring is arranged, and on the excircle that driving rack 430 is preferably welded in separation barrel 410 and around cylindrical circle Monday of separation barrel 410, and is connected with described hydraulic motor 420.Wherein, described hydraulic motor 420 is connected with described driving rack 430 with rubber gear preferably by shaft coupling.Hydraulic motor 420 is rotated by coupling rubber gear driven driving rack 430 thus drives separation barrel 410 to rotate mask work.
In the present embodiment, described conveying mechanism 30 comprises: transmission system 310, comprise gearbox 3110, hydraulic pump 3120, hydraulic oil container 3130, hydraulic motor 3140, power transmission shaft 3150 and drive sprocket 3160, described gearbox 3110 is mounted by means of bolts in described frame 1, and gearbox 3110 has a power shaft three output shafts; Described hydraulic pump 3120 is connected by the rear output shaft of shaft coupling with described gearbox 3110, described hydraulic oil container 3130 is connected with described hydraulic pump 3120 by hydraulic oil pipe, and preferred hydraulic pump 3120 to be connected with hydraulic motor 3140 with to silk distributing valve by oil pipe and to drive it to rotate.Described power transmission shaft 3150 is connected with described hydraulic motor 3140 by shaft coupling, and described drive sprocket 3160 is connected with described power transmission shaft 3150 by key, carrier chain 320 is by conveyance axle 3210, rubber sprocket wheel 3220, chain 3230, the compositions such as bearing block 3240 and transportation sprocket 3250, rubber sprocket wheel 3220 is mounted on described conveyance axle 3210 by key, described carrier chain 320 is fixed in frame 1 by the bearing block 3240 being arranged on conveyance axle 3210 two ends, transportation sprocket 3250 is connected with drive sprocket 3160 by chain, and drive conveyance axle 3210 and then drive rubber sprocket wheel 3220 to rotate, thus drive the chain 3230 be stretched on rubber sprocket wheel 3220 to rotate, residual film is transported to together with soil (see Fig. 5) in separating mechanism 40.The power shaft of gearbox 3110 is connected with tractor rear output shaft by cross power transmission shaft 3150; The left and right output shaft of gearbox 3110 send the gearbox of roller 340 to be connected by cross axle with volume; The rear output shaft of gearbox 3110 is connected with hydraulic pump 3120 by shaft coupling.Hydraulic pump 3120 is connected with hydraulic oil container 3130 with to Threaded Connector Coupling by hydraulic oil pipe, and hydraulic pump 3120 is connected with hydraulic motor 3140 by distributing valve.Hydraulic pump 3120 and hydraulic motor 3140 are respectively by being bolted on the bearing of frame 1.Hydraulic motor 3140 is connected with power transmission shaft 3150 by shaft coupling, drives the drive sprocket 3160 that power transmission shaft 3150 is connected by key to rotate.Carrier chain 320 is fixed in frame 1 by bearing block, and rotated by power transmission shaft 3150, drive sprocket 3160 and chain-driving by hydraulic motor 3140, the soil scooped up by loosening shovel 3 is transported in separating mechanism 40 and goes together with residual film.
Described conveying mechanism 30 also can comprise a pair soil collecting plate 330 be arranged in described frame 1, for the residual film of dispersion on carrier chain 320 and soil being focused on the middle part of carrier chain 320, be convenient to carrier chain 320 residual film and soil are transported in the separation barrel 410 of separating mechanism 40 and go, described soil collecting plate 330 is arranged on the top of described carrier chain 320 in splayed, the plane orthogonal of described soil collecting plate 330 is in described ground, the lower limb of described soil collecting plate 330 presses close to the upper surface of described carrier chain 320, the narrower one end of described soil collecting plate 330 opening is near described separating mechanism 40.
Described conveying mechanism 30 also can comprise a pair volume and send roller 340, and described volume send roller 340 to be separately positioned on the both sides of described loosening shovel 3, and send the gearbox of roller 340 to be connected with described transmission system 310 by volume.Wherein, described volume send roller 340 to be arranged in described frame 1 preferably by bearing block, and by gearbox 3110 two-stage transmission driven rotary, the residual film volume do not scooped up loosening shovel 3 periphery is delivered in loosening shovel 3, improves the rate of recovery of residual film.
The utility model tool has the following advantages:
1) there is hack mechanism, press mold soil can be carried out fragmentation, the damage reducing residual film during used plastic collection be convenient to being separated of soil and residual film, improve used plastic collection rate;
2) machine for recovering broken film transmission adopts hydraulic drive, simple and compact for structure, reliable transmission;
3) adopt and residual film collected together with press mold soil and carries out the structure that is separated, there is used plastic collection rate high, the features such as strong adaptability;
4) volume adopted send roll structure can deliver in machine for recovering broken film by residual for the machine both sides uncollected strip of loosening shovel film volume, improves used plastic collection rate;
5) separation barrel that separating mechanism adopts is combined with auger, residual film can be carried while soil and residual UF membrane, separating mechanism inside arranges two-stage screw auger, the residual film that conveying mechanism transports by previous stage separation screw auger is transported to the rear end of separation barrel, and residual film is transported in film-collecting box by rear stage conveyor screw auger;
6) gearbox adopted power shaft three output shaft compact conformations, reliable operation.
Certainly; the utility model also can have other various embodiments; when not deviating from the utility model spirit and essence thereof; those of ordinary skill in the art are when making various corresponding change and distortion according to the utility model, but these change accordingly and are out of shape the protection domain that all should belong to the claim appended by the utility model.