Embodiment
Referring to accompanying drawing, with specific embodiment, the utility model is described in further detail.
As shown in Figure 1, in rack 1, horizontal direction is provided with board 2, and board 2 is for installing various automatic processor structure.The underlying space of board 2 is material storage room, and material storage room is connected with material storage room's door 5.The superjacent air space of board 2 is connected with Qianmen 3 and back door 4.Qianmen 3 and back door 4 make the superjacent air space of the board 2 of placement automatic processor structure airtight, and the pathogen contamination in isolated sample process process, prevents operator's bacteria infection.Qianmen 3 and back door 4 can be made up of the transparent material such as glass, plastics.
As shown in Fig. 2,3 and 4, sample tube automatically goes to close the lid and Handling device, the automatic rocking equipment of sample tube, automatic labelling apparatus are arranged on board 2.
Sample tube goes to close the lid automatically and Handling device comprises test tube pallet 6, test tube support disc spins electricity cylinder 35, gripping test tube vertical movement electricity cylinder 11, test tube rotary-top motor 10, electric rotating cylinder 12 bottom gripping test tube, test tube clamps electric cylinder 13, test tube is uncapped and is clamped electric cylinder 17, test tube support disc spins electricity cylinder 35 is arranged on board 2, test tube pallet 6 is arranged on test tube support disc spins electricity cylinder 35, bottom gripping test tube, electric rotating cylinder 12 is positioned at the left side of test tube pallet 6, gripping test tube vertical movement electricity cylinder 11 is connected with electric rotating cylinder 12 bottom gripping test tube, test tube clamps electric cylinder 13 and is connected with the right-hand member of gripping test tube vertical movement electricity cylinder 11, test tube rotary-top motor 10 is connected with the left end of gripping test tube vertical movement electricity cylinder 11, test tube clamps electric cylinder 13 and is provided with two jaws, test tube rotary-top motor 10 is connected with lid rotator.Test tube pallet 6 be circumferentially provided with 30 cuvette grooves, be placed with the test tube 34 that 30 are equipped with sample in cuvette groove.Test tube is uncapped and is clamped the top that electric cylinder 17 is positioned at electric rotating cylinder 12 bottom gripping test tube.
The automatic rocking equipment of sample tube comprises test tube concussion rotating machine 15, the electric cylinder 14 of test tube concussion clamping, the electric cylinder 14 of test tube concussion clamping shakes rotating machine 15 with test tube and is connected, test tube concussion rotating machine 15 is for providing power for concussion process, and the electric cylinder 14 of test tube concussion clamping is for clamping the test tube 34 that sample is housed.The automatic rocking equipment of sample tube is positioned at the upper left side of electric rotating cylinder 12 bottom gripping test tube, and test tube is uncapped and clamped the right side that electric cylinder 17 is positioned at test tube concussion rotating machine 15.
Bar-code scanner 16 is arranged on test tube concussion rotating machine 15 and test tube is uncapped between the electric cylinder 17 of clamping.
Infrared sterilizing instrument 18 is arranged on the top of test tube pallet 6, and line mechanical manipulator 19 is positioned at the top of infrared sterilizing instrument 18.
Culture dish container electric rotating cylinder 36 is arranged on the right side of test tube pallet 6, culture dish returnable electric rotating cylinder 37 is arranged on the right side of culture dish container electric rotating cylinder 36, and culture dish container 7 and culture dish returnable 8 are arranged on culture dish container electric rotating cylinder 36 and culture dish returnable electric rotating cylinder 37 respectively.Culture dish container 7 is provided with four culture dish placing tubes, and culture dish returnable 8 is provided with five culture dish placing tubes.Culture dish container 7 comprises the upper plate having circumferential notch and the lower plate having circumferential notch, is connected between upper plate and lower plate by joint pin, and upper breach, lower breach and joint pin form the placing tube of culture dish holding.
Culture dish slideway 26 is arranged on the top of culture dish container 7, promotes culture dish electricity cylinder 25 and is arranged on below culture dish slideway 26.Culture dish rotary motion electricity cylinder 22 of uncapping is arranged on the top of culture dish slideway 26, and culture dish vertical movement electricity cylinder 21 and culture dish rotary motion electricity cylinder 22 of uncapping of uncapping is connected, and the culture dish electric cylinder 21 of vertical movement of uncapping is connected with sucker.
Culture dish lid placement platform 23 be arranged on culture dish uncap rotary motion electricity cylinder 22 right side, culture dish holding electric rotating cylinder 29 is arranged on the right side of culture dish lid placement platform 23, culture dish holding vertically moves electric cylinder 28 and is connected with culture dish holding electric rotating cylinder 29, culture dish holding moves horizontally that electric cylinder 27 and culture dish holding are vertical to be moved electric cylinder 28 and be connected, and culture dish clamps electric cylinder 24 and moves horizontally electric cylinder 27 with culture dish holding and be connected.
Automatic labelling apparatus comprises label and pastes platform 9, bar code printer 33, label stickup electric rotating cylinder 32, label stickup vertical movement electricity cylinder 31 is pasted electric rotating cylinder 32 with label and is connected, label stickup tangential movement electricity cylinder 30 is pasted vertical movement electricity cylinder 31 with label and is connected, and suction bidding quotation 52 and label are pasted tangential movement electricity cylinder 30 and be connected.The right side that electric rotating cylinder 32 is arranged on culture dish electric rotating cylinder 29 pasted by label, and bar code printer 33 is arranged on the right side that electric rotating cylinder 32 pasted by label, and label is pasted platform 9 and is located at bar code printer 33 bar code equipped at outlet port.Bar code printer 33 is existing printer, and label bracket 53 is connected to label exit, drops when preventing label from sending.Board 2 is positioned at label bracket 53 lower position and is provided with puff port, peripheral hardware blowing device is upwards blown from this puff port, to inhale bidding quotation 52 more effectively carry out vacuum suck to label, because the label that the setting of puff port is sent also can not be bonded on bracket 53.Through long period of experiments checking, the success ratio of absorption label is 100%.
The concrete structure of automatic labelling apparatus further describe with reference to figure 5, label is pasted electric rotating cylinder mounting seat 39 and is fixedly mounted on board 2, label is pasted electric rotating cylinder 32 and is fixedly connected in label stickup electric rotating cylinder mounting seat 39, label stickup vertical movement electricity cylinder fixed support 40 is pasted electric rotating cylinder 32 with label and is fixedly connected with, label stickup vertical movement electricity cylinder 31 and label are pasted vertical movement electricity cylinder fixed support 40 and are connected, label stickup tangential movement electricity cylinder 30 is pasted vertical movement electricity cylinder 31 along horizontal direction and label and is connected, tangential movement electricity cylinder 30 vertically pasted by suction bidding quotation 52 end with label is connected.
The concrete structure of culture dish clamping device further describe with reference to figure 6, culture dish holding electric rotating cylinder mounting seat 42 is fixedly mounted on board 2, culture dish holding electric rotating cylinder 29 is fixedly connected in culture dish holding electric rotating cylinder mounting seat 42, culture dish holding vertically moves electric cylinder fixed support 41 and is fixedly connected with culture dish holding electric rotating cylinder 29, culture dish holding vertically moves that electric cylinder 28 and culture dish holding are vertical to be moved electric cylinder fixed support 41 and be fixedly connected with, culture dish holding moves horizontally that electric cylinder 27 and culture dish holding are vertical to be moved electric cylinder 28 and be connected, culture dish clamps electric cylinder 24 and moves horizontally electric cylinder 27 with culture dish holding and be connected.
The concrete structure of culture dish cap-opening mechanism further describe with reference to figure 7, culture dish rotary motion electricity cylinder mounting seat 44 of uncapping is fixedly mounted on board 2, culture dish rotary motion electricity cylinder 22 of uncapping is fixedly connected on culture dish and uncaps in rotary motion electricity cylinder mounting seat 44, culture dish vertical movement electricity cylinder 21 and culture dish rotary motion electricity cylinder 22 of uncapping of uncapping is connected, and sucker 43 and the culture dish electric cylinder 21 of vertical movement of uncapping is connected.
The concrete structure of liner agency further describe with reference to figure 8, line mechanical manipulator 19 is connected with board 2 by firm banking 45, drive transfering loop electric rotating cylinder 20 to be connected with line mechanical manipulator 19, scriber 47 is connected with drive transfering loop electric rotating cylinder 20, and scriber 47 is provided with three transfering loops 48.
The concrete structure of the automatic rocking equipment of sample tube further describe with reference to figure 9, test tube concussion rotating machine 15 is fixedly connected with board 2 by test tube concussion rotating machine anchor 49, the output shaft of test tube concussion rotating machine 15 is connected with eccentric wheel 50, electric cylinder 14 eccentric wheel 50 of test tube concussion clamping connects, and the electric cylinder 14 of test tube concussion clamping is provided with two concussion jaws 51.
What the concrete structure of platform 9 pasted by label further describes with reference to Figure 10, and label is pasted platform 9 and is provided with breach, and the effect of this breach conveniently clamps the culture dish be placed on platform.
The concrete structure of culture dish container 7 further describe with reference to Figure 11, retaining plate 55 is fixedly mounted on board 2, rotation platform 56 is connected with retaining plate 55, and culture dish container electric rotating cylinder 36 is connected with rotation platform 56, and culture dish container 7 is provided with four culture dish and holds cylindrical shell 54.Culture dish returnable 8 is identical with the structure of culture dish container 7.
The concrete structure of test tube pallet connection mechanism further describe with reference to Figure 12, test tube support disc spins electricity cylinder 35 drives test tube pallet 6 to rotate.
Each electric mechanical, electrical cylinder above-mentioned, sensor be connection control device respectively, and controlled by pci bus, rack 1 is provided with the man-machine interactive operation panel be connected with controller, and man-machine interactive operation panel can be touch LCD screen.
As shown in figure 13, test tube rotary-top motor 10 is connected with lid rotator 57.
As shown in figure 14, test tube is uncapped on the electric cylinder 17 of clamping and is connected with test tube cap detecting sensor 58, test tube carry out uncapping and the action of lid lid time, the presence or absence of test tube cap is detected, when switching operation, detect that the signal not having lid sends controller to, interrupt uncapping operation by controller.When upper cover operates, detect that the signal of lid sends controller to, interrupt upper cover by controller and operate.
As shown in figure 15, culture dish lid placement platform 23 comprises the support 59 be connected with board 2, and platform 60 is connected with support 59, and platform 60 is provided with hole 61, support 59 is connected with culture dish lid detecting sensor 62, the sensing direction mating holes 61 of culture dish lid detecting sensor 62.In course of normal operation, when culture dish lid detecting sensor 62 detects that platform 60 does not have lid, send abnormal signal to controller, interrupt next step by controller and operate.
As shown in FIG. 16 and 17, culture dish ejecting mechanism comprises promotion culture dish electricity cylinder 25, and promote culture dish electricity cylinder 25 and be provided with slide block 65, L-type riser 66 is connected with slide block 65, and electromagnetism retractor device 64 is connected with L-type riser 66, and electromagnetism retractor device 64 is provided with expansion link 67.Promoting culture dish electricity cylinder 25 is positioned at below culture dish slideway 26, and electromagnetism retractor device 64 is positioned at below culture dish container 7.
Below working process of the present utility model is described:
The test tube 34 (with cover) that sample is housed is placed in test tube pallet 6, simultaneously by respective numbers with in the culture dish culture dish holding container 7 of agar, the operation button then on clicking operation panel.
Two jaws that test tube clamps electric cylinder 13 open, bottom gripping test tube, electric rotating cylinder 12 turns an angle and makes gripping test tube vertical movement electricity cylinder 11 move to test tube pallet 6 place, gripping test tube vertical movement electricity cylinder 11 moves down test tube is clamped test tube place that electric cylinder 13 drops to test tube pallet 6, test tube clamps that two jaws of electric cylinder 13 are closed clamps test tube, and gripping test tube vertical movement electricity cylinder 11 one end distance that moves up takes out test tube.
Bottom gripping test tube, electric rotating cylinder 12 counterclockwise (directional reference of Fig. 4) rotates to an angle and makes to be moved to electric cylinder 14 place (holding fix) of test tube concussion clamping by the test tube of gripping, two concussion jaws 51 of the electric cylinder 14 of test tube concussion clamping open, bottom gripping test tube, electric rotating cylinder 12 turns an angle counterclockwise and makes test tube move between two concussion jaws 51 of the electric cylinder 14 of test tube concussion clamping, at this moment two concussion jaws 51 close and clamp test tube, the jaw that test tube clamps electric cylinder 13 opens, bottom gripping test tube electric rotating cylinder 12 rotate clockwise again certain angle make the vertical movement of gripping test tube electricity cylinder 11 get back to aforementioned holding fix.
Test tube concussion rotating machine 15 starts for some time and shakes test tube, after concussion terminates, test tube clamps electric cylinder 13 and returns concussion place and clamp test tube, two concussion jaws 51 open, test tube clamps and to be clockwise to test tube after test tube clamped by electric cylinder 13 and to uncap electric cylinder 17 place of clamping, test tube uncap clamping electric cylinder 17 two jaws open, test tube clamp electric cylinder 13 with test tube move to test tube uncap clamping electric cylinder 17 two jaws between, test tube is uncapped, and two jaws of the electric cylinder 17 of clamping are closed clamps test tube, the jaw that test tube clamps electric cylinder 13 opens, test tube clamps electric cylinder 13 and gets back to starting position clockwise.
Test tube rotary-top motor 10 drive that electric rotating cylinder 12 rotates clockwise bottom gripping test tube be moved to test tube uncap clamping electric cylinder 17 place, gripping test tube vertical movement electricity cylinder 11 makes the lid rotator on test tube rotary-top motor 10 be enclosed within the lid of test tube to moving down, at this moment test tube rotary-top motor 10 is removed after reversing and driving lid rotator uncap, bottom gripping test tube, electric rotating cylinder 12 rotates counterclockwise and allows test tube clamp electric cylinder 13 to clamp the test tube being removed lid, test tube uncap clamping electric cylinder 17 open, test tube clamps electric cylinder 13 and moves to bar-code scanner 16 place and carry out bar code scan on test tube and read, after having scanned, test tube clamp electric cylinder 13 clamp test tube turn back to test tube uncap clamping electric cylinder 17 place, again allow test tube uncap clamping electric cylinder 17 clamp test tube, and test tube clamps electric cylinder 13 and waits for by the electric cylinder 17 of clamping uncapped by test tube.
Electromagnetism retractor device 64 rear telescopic rod 67 that is energized to reach in culture dish container 7 after a nethermost culture dish, promote the action of culture dish electricity cylinder 25, slide block 65 to the right (direction in Figure 16) is mobile, expansion link 67 promotes culture dish and moves right until line place 63 of culture dish slideway 26, then to electromagnetism retractor device 64 power-off, expansion link 67 is regained, slide block 65 reposition again.
Culture dish rotary motion electricity cylinder 22 of uncapping turns an angle from its starting position and makes sucker 43 move to above the culture dish of line 63, culture dish uncap vertical movement electricity cylinder 21 move down the lid making sucker 43 hold culture dish, then culture dish vertical movement electricity cylinder 21 of uncapping is gone up shipper pole again and is moved in dishwashing 43 and move, sucker 43 just moves with on the lid of culture dish, and the lid of culture dish is opened.Culture dish rotary motion electricity cylinder 22 of uncapping rotates counterclockwise certain angle and makes the sucker 43 with culture dish lid move to above culture dish lid placement platform 23, culture dish uncap vertical movement electricity cylinder 21 move down again, culture dish lid is placed on culture dish lid placement platform 23 by sucker 43, culture dish uncap vertical movement electricity cylinder 21 on move wait.
Line mechanical manipulator 19 drives on scriber 47 transfering loop 48 to insert disinfection in infrared sterilizing instrument 18, rear line mechanical manipulator 19 of having sterilized moves and makes transfering loop 48 be inserted into test tube to uncap in test tube that the electric cylinder 17 of clamping clamps and dip sample, and the transfering loop 48 being moistened with sample is moved back into the culture dish place of removing lid and once rules process.After once having rule, drive transfering loop electric rotating cylinder 20 to rotate to make second transfering loop on scriber 47 vertically downward, repeat aforementioned activities and to carry out disinfection, dip the operation of sample, line, complete second time and to rule process.After second time rule, the 3rd transfering loop on scriber 47 repeats aforementioned activities and to carry out disinfection, dip the operation of sample, line, completes process of ruling for the third time.After three line terminate, its starting position got back to by line mechanical manipulator 19.
Sucker 43 moves to above culture dish lid placement platform 23, culture dish uncap vertical movement electricity cylinder 21 move down again, sucker 43 holds culture dish lid, culture dish uncap vertical movement electricity cylinder 21 on move, then move to the sucker 43 of culture dish lid above the culture dish finishing line, culture dish uncap vertical movement electricity cylinder 21 move down again drive sucker 43 lid lid is got back on culture dish, culture dish uncap vertical movement electricity cylinder 21 again on move, culture dish uncap rotary motion electricity cylinder 22 rotate get back to its starting position.
Culture dish holding electric rotating cylinder 29 turns an angle from its starting position and drives culture dish to clamp electric cylinder 24 and move to the above-mentioned culture dish building lid, culture dish holding vertically moves electric cylinder 28 and moves down and make culture dish clamp electric cylinder 24 to drop to the position with culture dish horizontal alignment, culture dish holding moves horizontally electric cylinder 27 and moves two jaws making culture dish clamp electric cylinder 24 and encase culture dish, then culture dish clamps the action of electric cylinder 24 culture dish is clamped by two jaws, then culture dish holding vertically moves electric cylinder 28 moves and culture dish is taken out from culture dish slideway 26, culture dish holding electric rotating cylinder 29 rotates the top making culture dish move to label stickup platform 9, culture dish holding vertically moves electric cylinder 28 and moves down and make culture dish lie in label to paste on platform 9, the jaw that culture dish clamps electric cylinder 24 opens, culture dish is just placed in label and pastes platform 9.Culture dish holding moves horizontally electric cylinder 27 and moves and make culture dish clamp electric cylinder 24 to detach, and pastes platform 9 side at label and wait for.
Bar code printer 33 action exports the bar-code label identical with the bar code content of uncapping on test tube on label bracket 53, label stickup electric rotating cylinder 32 turns an angle from its starting position and drives suction bidding quotation 52 to move to above label bracket 53, label is pasted vertical movement electricity cylinder 31 and is moved down and make suction bidding quotation 52 be close to label on label bracket 53, at this moment blowing device action makes the puff port on board 2 upwards blow, inhale bidding quotation 52 pairs of labels and carry out vacuum suck, label is pasted on vertical movement electricity cylinder 31 and is moved, such label is just removed, and blowing device is closed.Label is pasted tangential movement electricity cylinder 30 and is moved horizontally certain distance, label is pasted electric rotating cylinder 32 and is rotated the top driving and make suction bidding quotation 52 move to label stickup platform 9, label stickup vertical movement electricity cylinder 31 moves down and drives suction bidding quotation 52 to move down, the label be adsorbed on bidding quotation 52 moves down and is close on culture dish lid that label pastes on platform 9, at this moment inhale bidding quotation 52 to close, label has just been pasted onto on culture dish lid.After adhesive label terminates, inhale the drive of electric rotating cylinder 32 pasted by bidding quotation 52 at label under and get back to its starting position.
Culture dish is encased under the drive that two jaws that the culture dish waited on label stickup platform 9 side clamps electric cylinder 24 move horizontally electric cylinder 27 at culture dish holding, culture dish clamps the culture dish that the action of electric cylinder 24 makes to post label and is clamped by two jaws, culture dish holding moves horizontally electric cylinder 27 and moves and make culture dish clamp electric cylinder 24 to draw back, label is pasted electric rotating cylinder 32 and is turned an angle and make culture dish clamp electric cylinder 24 to move to culture dish returnable 8 side, culture dish holding moves horizontally the action of electric cylinder 27 and makes to be clamped by culture dish the culture dish placing tube that culture dish returnable 8 put into by culture dish that electric cylinder 24 clamps.Culture dish clamps electric cylinder 24 and opens and withdraw and get back to its starting position under the drive of culture dish holding electric rotating cylinder 29, prepares clamp the culture dish of line also cover lid next time.
Test tube rotary-top motor 10 drive that electric rotating cylinder 12 rotates clockwise bottom gripping test tube be moved to test tube uncap clamping electric cylinder 17 place, gripping test tube vertical movement electricity cylinder 11 moves down and makes the lid rotator with test tube lid be displaced downwardly to test tube cap sub-set on test tube, at this moment test tube rotary-top motor 10 rotates forward and makes test tube lid be screwed on test tube, gripping test tube vertical movement electricity cylinder 11 moves makes test tube rotary-top motor 10 withdraw from, test tube clamps electric cylinder 13 and moves to the test tube place of cover lid and move down and clamp test tube, the test tube jaw clamping electric cylinder 17 of uncapping opens.Test tube clamps electric cylinder 13 and moves to test tube pallet 6 place, by the corresponding position of tube back test tube pallet 6.Finally, test tube clamps the operation that pending second test tube such as its starting position got back to by electric cylinder 13.
So far, first sample tube on test tube pallet 6 has processed, and test tube support disc spins electricity cylinder 35 drives test tube pallet 6 to rotate, and repeats the process that said process carries out second sample tube.
When a culture dish culture dish held in cylindrical shell of culture dish container 7 processes, culture dish hold the detecting sensor arranged below cylindrical shell detect there is no culture dish time, detection signal sends controller to, and the rotation of controller control culture dish container electric rotating cylinder 36 makes the next culture dish of culture dish container 7 hold cylindrical shell and moves to corresponding position.For culture dish returnable 8, this operation is identical.
After whole flow process completes, have the acoustic-optic alarm be connected with controller and point out and report to the police, then operator open Qianmen 3 and take out sample tube and culture dish.
The above only to preferred embodiment of the present utility model, is not limited to the utility model, and for a person skilled in the art, the utility model can have various modifications and variations.Every in claim limited range of the present utility model, any amendment made, equivalent replacement, improvement etc., all should within protection domain of the present utility model.