CN204230277U - Photovoltaic module tote cart - Google Patents

Photovoltaic module tote cart Download PDF

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Publication number
CN204230277U
CN204230277U CN201420683522.1U CN201420683522U CN204230277U CN 204230277 U CN204230277 U CN 204230277U CN 201420683522 U CN201420683522 U CN 201420683522U CN 204230277 U CN204230277 U CN 204230277U
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CN
China
Prior art keywords
bar
support post
tote cart
spring
photovoltaic module
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201420683522.1U
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Chinese (zh)
Inventor
程志国
李坚之
王培文
周绍辉
王海涛
隋海周
杨莹泽
李泉
姜文静
于德一
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
QINGDAO NESI SOLAR ENERGY TECHNOLOGY Co Ltd
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QINGDAO NESI SOLAR ENERGY TECHNOLOGY Co Ltd
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Publication date
Application filed by QINGDAO NESI SOLAR ENERGY TECHNOLOGY Co Ltd filed Critical QINGDAO NESI SOLAR ENERGY TECHNOLOGY Co Ltd
Priority to CN201420683522.1U priority Critical patent/CN204230277U/en
Application granted granted Critical
Publication of CN204230277U publication Critical patent/CN204230277U/en
Expired - Fee Related legal-status Critical Current
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

Abstract

The utility model discloses a kind of photovoltaic module tote cart, belong to the apparatus field being specifically designed to process semiconductor device, complicated in order to solve existing tote cart lifting structure, the feature of big energy-consuming.The utility model comprises base and is fixed on the vertical rack on base, base has movable pulley, vertical rack comprises vertical plate and support post I, fixing horizontal supporting layer on vertical plate, on the downside of vertical plate, a support post I is respectively established at two ends, and fixing spring I bottom support post I, is provided with support bar on the downside of bottom horizontal support layer, support bar comprises cross bar and support post II, is provided with spring II in support post II.The structure of this tote cart is simple, without the need to special power set, can save input and maintenance cost, and can automatically realize rising and declining, convenient operator picks and places tinkertoy module.

Description

Photovoltaic module tote cart
Technical field
The utility model relates to a kind of equipment being specifically designed to process semiconductor device, specifically, relates to a kind of photovoltaic module tote cart.
Background technology
Solar module needs through one lamination operation in process of production, and lamination operation is exactly process glass, hot melt adhesive film, cell piece array, hot melt adhesive film, back veneer material being stacked gradually rear feeding laminating machine consolidation.After needing glass, hot melt adhesive film, cell piece array, hot melt adhesive film and back veneer material to stack gradually before being laminated, be transported on laminating machine and carry out lamination, the material such as cell piece and glass easily causes damage in circular flow, single-piece turnover inefficiency, more options use tote cart to carry out more than one piece turnover for this reason.
Existing tote cart structure is for arrange multiple-layer horizontal support from top to bottom, horizontal stand is fixed on vertical rack, for making the tinkertoy module of transport many as much as possible, this structure arranges multiple-layer horizontal support more, therefore the height of horizontal stand is higher, in use, which floor height is only had to be applicable to taking and placing tinkertoy module, tinkertoy module on other horizontal stands or higher than the comfortable operation height of operator, lower than this height, take, put assembly comparatively inconvenient, cause operating efficiency to reduce.Meanwhile, during the tinkertoy module of lower floor of taking, need action of bending over, because sight line limit, laminates easily touches supporting construction wall, forms certain danger to the safety of laminates, simultaneously because dysopia operative employee also more easily collides with.
The day for announcing is on September 21st, 2011, application number is 201020690912.3, name is called the utility model patent of " Liftable automatic discharging type transfer vehicle for laminated sheets ", discloses a kind of hydraulic means that utilizes to realize the laminates tote cart of elevating function, this tote cart complicated structure, use hydraulic power, energy-output ratio is high, and cost is high, and the problem of most critical is, this tote cart cannot realize automatic lifting, needs Artificial Control hydraulic mechanism to realize rising and the movement of horizontal stand on tote cart.Even if by the speed that setting program realizes the rising of level of control support and declines, also deviation can be produced with the operating efficiency of operator, such as when operator's fatigue needs rest, this horizontal stand is still in the process of rising, this structure needs to realize rising and declining by external force, and there is certain deviation with the operation habit of operator or efficiency.
Utility model content
For solving the problem, the utility model provides a kind of and can automatically realize being elevated, without the need to other power set, structure is simple, cost is low photovoltaic tinkertoy module tote cart.
Photovoltaic module tote cart described in the utility model, comprise base and be fixed on the vertical rack on base, base has movable pulley, vertical rack is provided with horizontal support layer, described vertical rack comprises vertical plate and support post I, fixing horizontal supporting layer on vertical plate, on the downside of vertical plate, a support post I is respectively established at two ends, described support post I sidewall is provided with and vertically extends, the opening of through support post I, vertical plate is plugged in the support post I of both sides by the opening on support post I, fixing spring I bottom support post I, spring I top is fixedly connected with bottom vertical plate, support bar is provided with on the downside of bottom horizontal support layer, support bar comprises horizontally disposed cross bar and is positioned at the support post II at cross bar two ends perpendicular to cross bar, cross bar is fixedly connected with bottom horizontal support layer, described support post II comprises bar A and is sleeved on the bar B in bar A, bar B is fixedly connected with cross bar, bar A is fixedly connected with base, is provided with spring II between bar A and bar B.
In the utility model, spring is preferably stage clip, when tote cart not being placed photovoltaic tinkertoy module, the horizontal support layer height of tote cart is the highest, the height often placing one deck tinkertoy module horizontal support layer will reduce a bit, after last one deck horizontal support layer places tinkertoy module, tote cart vertically highly minimum.Minimum altitude is the working depth that operator is accustomed to just, tote cart is pushed into laminating apparatus place, the beneficial effects of the utility model are the most obvious when unloading tinkertoy module, now, often take off one deck, the height of tote cart just improves a bit to the custom working depth of operating personnel, take tinkertoy module very convenient, when also can avoid taking orlop assembly, because dysopia causes damage or scuffing operative employee to tinkertoy module, when tinkertoy module all takes off, spring-return zero load condition.And, vertical plate is fixedly connected with horizontal support layer, can adopt welding, grafting or its combine etc. similar mode, vertical plate and horizontal support layer integrally move up and down, in the bottom of horizontal support layer, for preventing layer overlapping piece tilts, be also provided with support bar, support bar can move up and down according to the quantity of the laminates that horizontal support layer is placed.Structure of the present utility model is very simple, without the need to the special lowering or hoisting gear of picture hydraulic test, saves investment and maintenance cost.
Preferably, N number of spring I is equipped with in described two support posts I, N number of spring II is respectively provided with in two support posts II, spring I is identical with spring II stiffness factor K, N >=1, K meets: G=2NKS, wherein G is the gravity of one deck tinkertoy module, and S is the vertical distance between two adjacent level supporting layers (21).The stationarity of horizontal support layer during for ensureing to pick and place photovoltaic tinkertoy module, the stiffness factor of spring I is identical with the stiffness factor of spring II and the quantity of setting.Distance between two horizontal support layer of tote cart is just known at the beginning of tote cart assembling, and the weight of tinkertoy module also can be known, can obtain the stiffness factor of spring used according to above-mentioned formula, just can select suitable spring according to this stiffness factor.When adopting the spring of this stiffness factor can ensure often to take (placement) one deck tinkertoy module away, namely the height of horizontal support layer rises (decline) S highly, and S is just in time the distance between two adjacent horizontal support layer, just in time ensures to wait that the horizontal support layer taking (placement) tinkertoy module away is positioned at the position of convenient operation.
Preferably, for ensureing that support bar and vertical rack are in the smoothness moved up and down in process and stationarity, described support post I inwall is provided with the groove that vertical direction extends, and vertical plate is provided with the projection of working in coordination with described groove; The bar B outer wall of support post II is provided with the projection of two vertical directions, and bar A inwall is provided with the groove of working in coordination with described projection.Or on support post I inwall, be provided with the projection that vertical direction extends, vertical plate is provided with the groove of working in coordination with described projection, the bar B outer wall of support post II is provided with the groove of two vertical directions, and bar A inwall is provided with the projection of working in coordination with described groove.
Preferably, described horizontal support layer is n level, spaced stay pipe, n >=3.
Preferably, described horizontal support layer is 8 ~ 10 layers.
Preferably, for increasing the fastness of support post I and support post II, described support post I and support post II time bottom are equipped with gusset.
Preferably, more laborsaving for promoting tote cart, described movable pulley is universal wheel.
Preferably, be protection tinkertoy module, described horizontal support layer surface is provided with protective device, and described protective device can be rubber.
Compared with prior art, the beneficial effects of the utility model are:
(1) structure of tote cart is simple, without the need to special power set, can save input and maintenance cost;
(2) tote cart can realize rising and declining according to the quantity of the tinkertoy module of its load automatically, and the height rising and decline, and convenient operator picks and places tinkertoy module, can reduce the unnecessary injury brought to operator because of dysopia;
(3) rising of the horizontal support layer on tote cart and the gravity of the dependence tinkertoy module that declines just can realize, and without the need to other power-equipments such as hydraulic pressure, adjusting device structure is simple;
(4) be provided with support bar, support bar can prevent tinkertoy module because of gravity run-off the straight, can prevent tinkertoy module from falling and cause damage.
Accompanying drawing explanation
Fig. 1 is the utility model embodiment 1 structural representation;
Fig. 2 is the left view of Fig. 1;
Fig. 3 is the right view of Fig. 1;
Fig. 4 is vertical rack structure enlarged diagram in Fig. 1;
Fig. 5 is the utility model embodiment 2 structural representation;
Wherein, 10-base; 20-vertical rack; 30-support bar; 40-gusset;
11-movable pulley; 21-horizontal support layer; 22-support post I; 23-vertical plate; 24-pushing hands;
31-support post II; 32-cross bar;
311-bar A; 312-bar B.
Embodiment
Below in conjunction with drawings and Examples, the utility model is further explained.
Embodiment 1
A kind of photovoltaic module tote cart, the vertical rack 20 comprising base 10 and be fixed on base, base 10 has movable pulley 11, and described movable pulley 11 is universal wheel.Described vertical rack comprises vertical plate 23 and support post I 22, fixing horizontal supporting layer 21 on vertical plate 23, on the downside of vertical plate 23, a support post I 22 is respectively established at two ends, as shown in Figure 4, support post I 22 sidewall is provided with and vertically extends, the opening of through support post I 22, the cross section of support post I 22 is C font, the openend of two support posts is oppositely arranged, vertical plate 34 is plugged in the support post I 22 of both sides by the opening on support post I 22, fixing spring I bottom support post I 22, spring I top is fixedly connected with bottom vertical plate 23.Support bar 30 is provided with on the downside of bottom horizontal support layer 21, support bar 30 comprises horizontally disposed cross bar 32 and is positioned at the support post II 31 at cross bar 32 two ends perpendicular to cross bar 32, cross bar 32 is fixedly connected with bottom horizontal support layer 21, described support post II 31 comprises bar A311 and is sleeved on the bar B312 in bar A311, bar B312 is fixedly connected with cross bar 32, bar A311 is fixedly connected with base 10, is provided with a spring II between bar A311 and bar B312.
Horizontal support layer 21 is provided with 8 layers altogether, and every layer is horizontally disposed 6 stay pipes, and stay pipe is welded on vertical plate 23, and level board 23 and horizontal support layer 21 integrally move up and down.
A spring I is equipped with in two support posts I 22, a spring II is equipped with in two support posts II 31, spring I is identical with the stiffness factor of spring II, be K, when selecting spring, stiffness factor is selected to meet the stage clip of following relationship: G=4KS, wherein G is the gravity of one deck tinkertoy module, S is the vertical distance between two adjacent horizontal support layer 21, wherein S just can determine at the beginning of tote cart is produced, the weight of tinkertoy module also can be known, can obtain the stage clip that can realize embodiment 1 function according to this formula.This spring can after taking off or put piece layer overlapping piece, and make horizontal support layer increase or dropping distance S, just in time convenient operation person picks and places laminates.
Embodiment 2
The present embodiment is except following characteristics, identical with embodiment 1 structure:
As shown in Figure 4, described support bar 30 comprises upper plate 33 and lower plate 34, and upper plate 33 is in flat pattern, lower plate 34 is cannula-like, the cross section of lower plate 34 is oval hollow pipe, and upper plate 33 noose, in lower plate 34, is fixed with two springs II between bottom upper plate 33 and bottom lower plate 34.
Embodiment 3
The present embodiment is except following characteristics, identical with embodiment 1 structure:
Horizontal support layer 21 is provided with 10 layers altogether, and every layer is horizontally disposed 3 stay pipes, is equipped with two springs I in each support post I 22, is equipped with 2 springs II in each support post II 31.Spring I is identical with the stiffness factor of spring II, is K, when selecting spring, selects stiffness factor to meet the stage clip of following relationship: G=8KS.
Embodiment 4
The present embodiment is except following characteristics, identical with embodiment 1 structure:
Horizontal support layer 21 is provided with 9 layers altogether, and every layer is horizontally disposed 5 stay pipes, is equipped with 3 springs I in each support post I 22, is equipped with 3 springs II in each support post II 31.Spring I is identical with the stiffness factor of spring II, is K, when selecting spring, selects stiffness factor to meet the stage clip of following relationship: G=12KS.
In the utility model, the number of springs in vertical rack 20 and support bar 30 can freely be arranged as required, and the selection of its spring can adopt the computational methods of stiffness factor K in above-mentioned four embodiments to obtain.Tote cart initial condition is, bottom horizontal support layer is in operator and just facilitates loading or unloading operation position, when one group of laminates is placed on bottom horizontal support layer, because assembly own wt applies downward power to bracing frame, Compress Spring generation deformation, bracing frame is impelled to move down, suitable Compress Spring is selected to make often to place one group of tinkertoy module horizontal support layer with regard to climb S (S is the distance between two-layer adjacent horizontal support layer), can ensure that the horizontal support layer being about to place tinkertoy module is in the position of handled easily, horizontal support layer increases with laminates quantity and constantly moves down, after treating that last group laminates is placed, the superiors of horizontal support layer are in handled easily position, bottom horizontal support layer drops to bottom tote cart, during for laminates is taken away from tote cart, laminates is got from tote cart topmost one deck horizontal support layer, such horizontal support layer pressure alleviates, Compress Spring generation deformation, horizontal support layer is impelled to rise, the height rising S (S is the distance between two-layer adjacent horizontal support layer) selecting suitable Compress Spring just to make it often to take one group of tinkertoy module horizontal support layer away, horizontal support layer reduces with laminates quantity and rises, after treating that last flaggy overlapping piece is taken away, bottom horizontal support layer is in operator's handled easily position, the superiors' horizontal support layer rises to tote cart highest point.

Claims (10)

1. a photovoltaic module tote cart, comprise base (10) and be fixed on the vertical rack (20) on base (10), base (10) has movable pulley (11), vertical rack (20) is provided with horizontal support layer (21), it is characterized in that, described vertical rack (20) comprises vertical plate (23) and support post I (22), the upper fixing horizontal supporting layer (21) of vertical plate (23), a support post I (22) is respectively established at two ends, vertical plate (23) downside, described support post I (22) sidewall is provided with and vertically extends, the opening of through support post I (22), vertical plate (23) is plugged in the support post I (22) of both sides by the opening on support post I (22), support post I (22) bottom fixing spring I, spring I top is fixedly connected with vertical plate (23) bottom, bottom horizontal support layer (21) downside is provided with support bar (30), support bar 30 comprises horizontally disposed cross bar (32) and is positioned at the support post II (31) at cross bar (32) two ends perpendicular to cross bar (32), cross bar (32) is fixedly connected with bottom horizontal support layer (21), described support post II (31) comprises bar A (311) and is sleeved on the bar B (312) in bar A (311), bar B (312) is fixedly connected with cross bar (32), bar A (311) is fixedly connected with base (10), spring II is provided with between bar A (311) and bar B (312).
2. photovoltaic module tote cart according to claim 1, it is characterized in that, N number of spring I is equipped with in described two support posts I (22), N number of spring II is respectively provided with in two supported rod erectings II (31), spring I is identical with spring II stiffness factor K, N >=1, and K meets: G=2NKS, wherein G is the gravity of one deck tinkertoy module, and S is the vertical distance between two adjacent level supporting layers (21).
3. photovoltaic module tote cart according to claim 1 and 2, is characterized in that, described support post I (22) inwall is provided with the groove that vertical direction extends, and vertical plate (23) is provided with the projection of working in coordination with described groove.
4. photovoltaic module tote cart according to claim 3, is characterized in that, described bar B (312) outer wall is provided with the projection of two vertical directions, and bar A (311) inwall is provided with the groove of working in coordination with described projection.
5. photovoltaic module tote cart according to claim 4, is characterized in that, described horizontal support layer (21) is n level, spaced stay pipe, n >=3.
6. photovoltaic module tote cart according to claim 4, is characterized in that, described horizontal support layer (21) is 8 ~ 10 layers.
7. photovoltaic module tote cart according to claim 4, is characterized in that, under described support post I (22) and support post II (31), bottom is equipped with gusset (40).
8. photovoltaic module tote cart according to claim 4, is characterized in that, described movable pulley (11) is universal wheel.
9. photovoltaic module tote cart according to claim 4, is characterized in that, described horizontal support layer (21) surface is provided with protective device.
10. photovoltaic module tote cart according to claim 9, is characterized in that, described protective device is rubber layer.
CN201420683522.1U 2014-11-14 2014-11-14 Photovoltaic module tote cart Expired - Fee Related CN204230277U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201420683522.1U CN204230277U (en) 2014-11-14 2014-11-14 Photovoltaic module tote cart

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201420683522.1U CN204230277U (en) 2014-11-14 2014-11-14 Photovoltaic module tote cart

Publications (1)

Publication Number Publication Date
CN204230277U true CN204230277U (en) 2015-03-25

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Country Status (1)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104393113A (en) * 2014-11-14 2015-03-04 青岛昌盛日电太阳能科技有限公司 Photovoltaic module turnover trolley

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104393113A (en) * 2014-11-14 2015-03-04 青岛昌盛日电太阳能科技有限公司 Photovoltaic module turnover trolley
CN104393113B (en) * 2014-11-14 2016-08-24 青岛昌盛日电太阳能科技股份有限公司 Photovoltaic module tote cart

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C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20150325

Termination date: 20191114

CF01 Termination of patent right due to non-payment of annual fee