CN104386106A - Photovoltaic stacking assembly transferring trolley - Google Patents
Photovoltaic stacking assembly transferring trolley Download PDFInfo
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- CN104386106A CN104386106A CN201410647767.3A CN201410647767A CN104386106A CN 104386106 A CN104386106 A CN 104386106A CN 201410647767 A CN201410647767 A CN 201410647767A CN 104386106 A CN104386106 A CN 104386106A
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- strut bar
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- horizontal support
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Abstract
The invention discloses a photovoltaic stacking assembly transferring trolley, belongs to the field of special devices used for processing semiconductor components and aims to solve the problems of complex lifting structure and high energy consumption of the existing transferring trolley. The photovoltaic stacking assembly transferring trolley comprises a base and vertical brackets which are fixed on the base, wherein movable wheels are arranged under the base; the vertical bracket comprises a bracket I and a bracket II which is sleeved in the bracket I; a spring I is arranged between the bracket I and the bracket II; a horizontal support layer is fixed on the bracket II; support rods are arranged under the horizontal support layer on the bottommost layer and are fixedly connected with the horizontal support layer on the bottommost layer and the base; each support rod comprises an upper section and a lower section which are sleeved with each other; a spring II is arranged between two sections of support rods. The transferring trolley is simple in structure; a special power device is not required; the investment and maintenance cost can be reduced; the transferring trolley is capable of automatically lifting and falling.
Description
Technical field
The present invention relates to a kind of equipment being specifically designed to process semiconductor devices, specifically, relate to a kind of photovoltaic tinkertoy module tote cart.
Background technology
Solar module needs through one lamination operation in process of production, and lamination operation is exactly process glass, hot melt adhesive film, cell piece array, hot melt adhesive film, back veneer material being stacked gradually rear feeding laminating machine consolidation.After needing glass, hot melt adhesive film, cell piece array, hot melt adhesive film and back veneer material to stack gradually before being laminated, be transported on laminating machine and carry out lamination, the material such as cell piece and glass easily causes damage in circular flow, single-piece turnover inefficiency, more options use tote cart to carry out more than one piece turnover for this reason.
Existing tote cart structure is for arrange multiple-layer horizontal support from top to bottom, horizontal stand is fixed on vertical rack, for making the tinkertoy module of transport many as much as possible, this structure arranges multiple-layer horizontal support more, therefore the height of horizontal stand is higher, in use, which floor height is only had to be applicable to taking and placing tinkertoy module, tinkertoy module on other horizontal stands or higher than the comfortable operation height of operator, lower than this height, take, put assembly comparatively inconvenient, cause work efficiency to reduce.Meanwhile, during the tinkertoy module of lower floor of taking, need action of bending over, because sight line limit, laminates easily touches supporting construction wall, forms certain danger to the safety of laminates, simultaneously because dysopia operative employee also more easily collides with.
The day for announcing is on September 21st, 2011, application number is 201020690912.3, name is called the patent of invention of " Liftable automatic discharging type transfer vehicle for laminated sheets ", discloses a kind of hydraulic efficiency gear that utilizes to realize the laminates tote cart of elevating function, this tote cart complicated structure, use hydraulic power, energy-output ratio is high, and cost is high, and the problem of most critical is, this tote cart cannot realize automatic lifting, needs manual control hydraulic gear to realize rising and the movement of horizontal stand on tote cart.Even if by the speed that setting program realizes the rising of level of control support and declines, also deviation can be produced with the work efficiency of operator, such as when operator's fatigue needs rest, this horizontal stand is still in the process of rising, this structure needs to realize rising and declining by external force, and there is certain deviation with the operation habit of operator or efficiency.
Summary of the invention
For solving the problem, the invention provides a kind ofly can automatically realize being elevated, without the need to other engine installations, structure is simple, cost is low photovoltaic tinkertoy module tote cart.
Photovoltaic tinkertoy module tote cart of the present invention, comprise base and be fixed on the vertical rack on base, base has movable pulley, vertical rack is provided with horizontal support layer, the support II that described vertical rack comprises support I and is sleeved in support I, spring I is provided with between support I and support II, fixing horizontal supporting layer on support II, bottom horizontal support layer has strut bar, the strut bar II that strut bar comprises strut bar I and is sleeved in strut bar I, strut bar I is fixedly connected with base, strut bar II is fixedly connected with bottom horizontal support layer, spring II is provided with between strut bar I and strut bar II.
In the present invention, spring is preferably stage clip, when tote cart not being placed photovoltaic tinkertoy module, the horizontal support layer height of tote cart is the highest, the height often placing one deck tinkertoy module horizontal support layer will reduce a bit, after last one deck horizontal support layer places tinkertoy module, tote cart vertically highly minimum.Minimum altitude is the operating altitude that operator is accustomed to just, tote cart is pushed into laminating apparatus place, beneficial effect of the present invention is the most obvious when unloading tinkertoy module, now, often takes off one deck, the height of tote cart just improves a bit to the custom operating altitude of operating personal, take tinkertoy module very convenient, when also can avoid taking orlop assembly, because dysopia causes damage or scuffing operative employee to tinkertoy module, when tinkertoy module all takes off, spring-return zero load condition.And, the support II of vertical rack is fixedly connected with horizontal support layer, can adopt welding, grafting or its combine etc. similar mode, support II and horizontal support layer integrally move up and down, in the bottom of horizontal support layer, for preventing layer overlapping piece tilts, be also provided with strut bar, strut bar can move up and down according to the quantity of the laminates that horizontal support layer is placed.Structure of the present invention is very simple, without the need to the special jacking system of picture hydraulic efficiency equipment, saves investment and maintenance cost.
Preferably, described spring I is all identical with stiffness factor K with the number N of spring II, N >=1, and K meets: G=2NKS, wherein G is the gravity of one deck tinkertoy module, and S is the vertical distance between two adjacent level supporting layers (21).The stationarity of horizontal support layer during for ensureing to pick and place photovoltaic tinkertoy module, the stiffness factor of spring I is identical with the stiffness factor of spring II and the quantity of setting.Distance between two horizontal support layer of tote cart is just known at the beginning of tote cart assembling, and the weight of tinkertoy module also can be known, can obtain the stiffness factor of spring used according to above-mentioned formula, just can select suitable spring according to this stiffness factor.
Preferably, for ensureing that strut bar and vertical rack are in the smoothness moved up and down in process and stationarity, the outer wall of described strut bar II is provided with the projection of two vertical directions, and strut bar I inwall is provided with the vertical groove of working in coordination with projection.The outer wall of support II is provided with the projection of two vertical directions, and support I inwall is provided with the vertical groove of working in coordination with projection.Meanwhile, also two vertical grooves can be set on the outer wall of the outer wall of strut bar II and support II, the inwall of strut bar I and support I be arranged the projection of working in coordination with groove.
Improve as one, described horizontal support layer is n level, spaced support tube, and n >=3, are provided with gap between support tube, and described support tube can be welded on vertical rack.
Preferably, be increase the stability of tote cart, under described vertical rack and strut bar, bottom is equipped with gusset.
Preferably, more laborsaving for promoting tote cart, described movable pulley is cardan wheel.
Preferably, described horizontal support layer is 8 ~ 10 layers.
Preferably, be protection tinkertoy module, described horizontal support layer surface is provided with fender guard, and preferably, described fender guard is rubber.
Compared with prior art, the invention has the beneficial effects as follows:
(1) structure of tote cart is simple, without the need to special engine installation, can save input and maintenance cost;
(2) tote cart can realize rising and declining automatically, and rising is close with the distance between the height declined and two horizontal support layer, and convenient operator picks and places tinkertoy module.
Accompanying drawing explanation
Fig. 1 is the embodiment of the present invention 1 structural representation;
Fig. 2 is the left view of Fig. 1;
Fig. 3 is the right elevation of Fig. 1;
Wherein, 10-base; 20-vertical rack; 30-strut bar; 40-gusset;
11-movable pulley; 21-horizontal support layer; 22-support I; 23-support II; 24-pushing hands; 31-strut bar I; 32-strut bar II.
Detailed description of the invention
Below in conjunction with drawings and Examples, the present invention is further explained.
Embodiment 1
A kind of photovoltaic tinkertoy module tote cart, as shown in Figure 1, be structural representation during tote cart zero load, the vertical rack 20 comprising base 10 and be fixed on base 10, base 10 has cardan wheel.The support II 23 that vertical rack 20 comprises support I 22 and is sleeved in support I, support I 22 and support II 23 are flat structure, as shown in Figure 2.Support II 23 is positioned at the top of support I 22, is provided with a spring I between support I 22 and support II 23, and support II 23 can move up and down in support I 22 inside.8 layers of horizontal support layer 21 are welded at interval, support II 23 side, and horizontal support layer 21 surface is provided with protection rubber, and the outside of support I 22 is fixed with pushing hands 24, and support I 22 is provided with fixing gusset 40.
Horizontal support layer 21 is provided with 8 layers altogether, and every layer is horizontally disposed 6 support tubes, and support tube is welded on support II 23, and support II 23 and horizontal support layer can integrally up-and-down movements.
Bottom horizontal support layer 21 has strut bar 30, and strut bar 30 is fixedly connected with bottom horizontal support layer 21 and base 10.The similar of strut bar 40 is in the structure of vertical rack 20, the strut bar II 32 comprising lower support bar I 31 and be sleeved in strut bar I 31, a spring II is provided with between strut bar I 31 and strut bar II 32, strut bar II is fixedly connected with bottom horizontal support layer 21, and strut bar I 31 is fixedly connected with base 10.Strut bar I 31 and strut bar II 32 are flat structure, and strut bar I 31 times bottoms are provided with gusset 40.
Spring I is identical with the stiffness factor of spring II, be K, when selecting spring, selection progress coefficient meets the stage clip of following relationship: G=2KS, wherein G is the gravity of one deck tinkertoy module, and S is the vertical distance between two adjacent horizontal support layer 21, and wherein S just can determine at the beginning of tote cart is produced, the weight of tinkertoy module also can be known, can obtain the stage clip that can realize embodiment 1 function according to this formula.This spring can after taking off or put piece layer overlapping piece, and make horizontal support layer increase or dropping distance S, just in time convenient operation person picks and places laminates.
Embodiment 2
The present embodiment is except following characteristics, identical with embodiment 1 structure:
Every one deck horizontal support layer 21 is 3 levels, spaced support tube, is provided with gap between support tube, and described support tube is welded on support II 23.
Respectively be provided with 3 springs I and 3 springs II in vertical rack 20 and strut bar, spring I is identical with the stiffness factor of spring II, all satisfied: G=6KS, and wherein G is the gravity of one deck tinkertoy module, and S is the vertical distance between two adjacent horizontal support layer.
Embodiment 3
The present embodiment is except following characteristics, identical with embodiment 1 structure:
Every layer of horizontal support layer 21 is 5 levels, spaced support tube, is provided with gap between support tube, and vertically arrange 10 layers of horizontal support layer 21 altogether, described support tube is welded on support II 23.
4 springs I and 4 springs II are respectively provided with in vertical rack 20 and strut bar 30, spring I is identical with the stiffness factor K of spring II, all satisfied: G=8KS, wherein G is the gravity of one deck tinkertoy module, and S is the vertical distance between two adjacent horizontal support layer 21.
Embodiment 4
The present embodiment is except following characteristics, identical with embodiment 1 structure:
Horizontal support layer 21 is 8 levels, spaced support tube, is provided with gap between support tube, and vertically arrange 9 layers of support tube altogether, described support tube is welded on support II 23.
6 springs I and 6 springs II are respectively provided with in vertical rack 20 and strut bar 30, spring I is identical with the stiffness factor K of spring II, all satisfied: G=12KS, wherein G is the gravity of one deck tinkertoy module, and S is the vertical distance between two adjacent horizontal support layer 21.
Embodiment 5
The present embodiment is except following characteristics, identical with embodiment 1 structure:
The outer wall of described strut bar II 32 is provided with the projection of two vertical directions, and strut bar I 31 inwall is provided with the vertical groove of working in coordination with projection.Accordingly, the outer wall of support II 23 is provided with the projection of two vertical directions, and support I 22 inwall is provided with the vertical groove of working in coordination with projection.
Embodiment 6
The present embodiment is except following characteristics, identical with embodiment 1 structure:
The outer wall of described strut bar II 32 is provided with the groove of two vertical directions, and strut bar I 31 inwall is provided with the vertical projection of working in coordination with groove.Accordingly, the outer wall of support II 23 is provided with the groove of two vertical directions, and support I 22 inwall is provided with the vertical projection of working in coordination with groove.Described groove and projection all vertically extend, and length is identical with the length of its place structure.
In the present invention, the number of springs in vertical rack 20 and strut bar 30 can freely be arranged as required, and the selection of its spring can adopt the method for calculating of stiffness factor K in above-mentioned four embodiments to obtain.Tote cart initial condition is, bottom horizontal support layer is in operator and just facilitates loading or unloading operation position, when one group of laminates is placed on bottom horizontal support layer, because assembly own wt applies downward power to bracing frame, Compress Spring generation deformation, bracing frame is impelled to move down, suitable Compress Spring is selected to make often to place one group of tinkertoy module horizontal support layer with regard to climb S (S is the distance between two-layer adjacent horizontal support layer), can ensure that the horizontal support layer being about to place tinkertoy module is in the position of handled easily, horizontal support layer increases with laminates quantity and constantly moves down, after treating that last group laminates is placed, the superiors of horizontal support layer are in handled easily position, bottom horizontal support layer drops to bottom tote cart, during for laminates is taken away from tote cart, laminates is got from tote cart topmost one deck horizontal support layer, such horizontal support layer pressure alleviates, Compress Spring generation deformation, horizontal support layer is impelled to rise, the height rising S (S is the distance between two-layer adjacent horizontal support layer) selecting suitable Compress Spring just to make it often to take one group of tinkertoy module horizontal support layer away, horizontal support layer reduces with laminates quantity and rises, after treating that last flaggy overlapping piece is taken away, bottom horizontal support layer is in operator's handled easily position, the superiors' horizontal support layer rises to tote cart highest point.
Claims (8)
1. a photovoltaic tinkertoy module tote cart, comprise base (10) and be fixed on the vertical rack (20) on base (10), base (10) has movable pulley (11), vertical rack (20) is provided with horizontal support layer (21), it is characterized in that, described vertical rack (20) comprises support I (22) and is sleeved on the support II (23) in support I (22), spring I is provided with, the upper fixing horizontal supporting layer (21) of support II (23) between support I (22) and support II (23); Bottom horizontal support layer (21) has strut bar (30), strut bar (30) comprises strut bar I (31) and is sleeved on the strut bar II (32) in strut bar I (31), strut bar I (31) is fixedly connected with base (10), strut bar II (32) is fixedly connected with bottom horizontal support layer (21), is provided with spring II between strut bar I (31) and strut bar II (32).
2. photovoltaic tinkertoy module tote cart according to claim 1, it is characterized in that, described spring I is all identical with stiffness factor K with spring II number N, N >=1, K meets: G=2NKS, wherein G is the gravity of one deck tinkertoy module, and S is the vertical distance between two adjacent level supporting layers (21).
3. photovoltaic tinkertoy module tote cart according to claim 1 and 2, it is characterized in that, the outer wall of described strut bar II (32) is provided with the projection of two vertical directions, and strut bar I (31) inwall is provided with the vertical groove of working in coordination with projection.
4. photovoltaic tinkertoy module tote cart according to claim 3, it is characterized in that, the outer wall of described support II (23) is provided with the projection of two vertical directions, and support I (22) inwall is provided with the vertical groove of working in coordination with projection.
5. photovoltaic tinkertoy module tote cart according to claim 4, is characterized in that, described horizontal support layer (21) is n level, spaced support tube, n >=3.
6. photovoltaic tinkertoy module tote cart according to claim 4, is characterized in that, under described vertical rack (20) and strut bar (30), bottom is equipped with gusset (40).
7. photovoltaic tinkertoy module tote cart according to claim 4, is characterized in that, described movable pulley (11) is cardan wheel.
8. photovoltaic tinkertoy module tote cart according to claim 4, is characterized in that, described horizontal support layer (21) surface is provided with fender guard.
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CN201410647767.3A CN104386106A (en) | 2014-11-14 | 2014-11-14 | Photovoltaic stacking assembly transferring trolley |
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CN201410647767.3A CN104386106A (en) | 2014-11-14 | 2014-11-14 | Photovoltaic stacking assembly transferring trolley |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN107512299A (en) * | 2017-07-28 | 2017-12-26 | 德阳市新广印务有限公司 | Avoid the impaired means of transport of handbill |
CN107650980A (en) * | 2017-09-22 | 2018-02-02 | 贵州合众玻璃有限公司 | A kind of glass pivoted frame |
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CN201980266U (en) * | 2010-12-30 | 2011-09-21 | 江阴浚鑫科技有限公司 | Liftable automatic discharging type transfer vehicle for laminated sheets |
CN102862595A (en) * | 2012-10-12 | 2013-01-09 | 无锡蠡湖叶轮制造有限公司 | Self-lifting flap-type multilayer shockproof turnover cart |
CN203306065U (en) * | 2013-05-20 | 2013-11-27 | 浙江益纸淀粉有限公司 | Packaging bag transferring trolley |
CN203793376U (en) * | 2013-12-04 | 2014-08-27 | 金旭刚 | Foldable trolley |
CN204222917U (en) * | 2014-11-14 | 2015-03-25 | 青岛昌盛日电太阳能科技有限公司 | Photovoltaic tinkertoy module tote cart |
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2014
- 2014-11-14 CN CN201410647767.3A patent/CN104386106A/en active Pending
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
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KR20030054612A (en) * | 2001-12-26 | 2003-07-02 | 주식회사 세종이엔지 | a transitting apparatus for ascending and descending automatically |
CN201980266U (en) * | 2010-12-30 | 2011-09-21 | 江阴浚鑫科技有限公司 | Liftable automatic discharging type transfer vehicle for laminated sheets |
CN102862595A (en) * | 2012-10-12 | 2013-01-09 | 无锡蠡湖叶轮制造有限公司 | Self-lifting flap-type multilayer shockproof turnover cart |
CN203306065U (en) * | 2013-05-20 | 2013-11-27 | 浙江益纸淀粉有限公司 | Packaging bag transferring trolley |
CN203793376U (en) * | 2013-12-04 | 2014-08-27 | 金旭刚 | Foldable trolley |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN107512299A (en) * | 2017-07-28 | 2017-12-26 | 德阳市新广印务有限公司 | Avoid the impaired means of transport of handbill |
CN107650980A (en) * | 2017-09-22 | 2018-02-02 | 贵州合众玻璃有限公司 | A kind of glass pivoted frame |
CN107650980B (en) * | 2017-09-22 | 2019-07-16 | 安徽鸿玻玻璃科技有限公司 | A kind of glass pivoted frame |
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Application publication date: 20150304 |