CN204207053U - Solid state fermentation drying integral machine - Google Patents
Solid state fermentation drying integral machine Download PDFInfo
- Publication number
- CN204207053U CN204207053U CN201420491929.4U CN201420491929U CN204207053U CN 204207053 U CN204207053 U CN 204207053U CN 201420491929 U CN201420491929 U CN 201420491929U CN 204207053 U CN204207053 U CN 204207053U
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- fermentation
- drying
- solid state
- blower fan
- stand column
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/40—Bio-organic fraction processing; Production of fertilisers from the organic fraction of waste or refuse
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- Processing Of Solid Wastes (AREA)
- Fertilizers (AREA)
Abstract
Solid state fermentation drying integral machine is by air intake heater, blower fan, refrigerant heat exchanger, humidifier, oven dry tail wind heat exchanger, feeding conveyor, feed chute, fermentation tank, center stand column, main rotating beam frame, spreader, stirring screw machine, sieve plate, outfeed belt conveyor composition.Material is delivered to fermentation tank by feeding conveyor through feed chute and is fermented, according to technological requirement in sweat, by adjustment fan delivery and add water (spraying) amount adjustment fermentation temperature and humidity of materials, guarantee that fermentation is normally carried out, after fermentation ends, startup air intake heater, blower fan are dried material.The utility model; achieve fermentation, dry and complete in same equipment; structure is simple, easy to operate, production efficiency is high; for solid-state biofermentation; not only increase the protein content of product, add value-added content of product, improve economic benefit; and avoid waste residue to environment generation pollution, protective effect is served to environment.
Description
Technical field
The invention belongs to the technical field of biofermentation, be specifically related to a kind of fermentation, drying integrated apparatus and method.
Background technology
Solid-state fermentation technology is in occupation of consequence in the development history of human civilization, in the production of the drinks of China, vinegar class, flavouring, edible mushroom, animal wastes fermentation fertilizer, occupy very consequence always.Conventional solid-state fermentation adopts the fermentation of heap fermentation, cellar, the fermentation of wine cylinder, cement pit or the fermentation of stainless steel tank, and modern conventional solid-state fermentation reactor has the reactors such as packed-bed reactor, tray formula reactor, rotating drum type reactor.The shortcomings such as these solid state fermentation equipments and technology ubiquity production efficiency is low, low, the easy microbiological contamination of Zymolysis Equipment utilization rate, labor strength are large, bad environments, be not suitable for utilizing these technical finesse industrial and agricultural production waste residues, present people are to industrial and agricultural production waste residue many employings natural packing fermentation process, this processing mode fermentation is not thorough, treating capacity is little, environment is poor, is not suitable for the requirement of people for cleaner production equally.The natural packing fermentation of outdoor formula, the gas produced in sweat is directly dispersed in air, causes ill effect to surrounding enviroment.Existing solid material drying plant has drying baker, drying kiln etc. to be interrupted drying plant, there is polytype continuous drying equipment such as roller drying machine, pipe bundle drier, the equipment such as drying kiln are for being interrupted charging, being interrupted discharging, although the equipment such as pipe bundle drier can accomplish continuous feed, continuous discharge, but all ubiquity disposal ability is little, bake out temperature is high, be not suitable for the dry shortcoming of the higher material of thermal sensitivity, material dead angle is also more.
Summary of the invention
In order to solve above-mentioned technical problem, the invention provides a kind of disposal ability large, can continuous feed and discharging, fermentation can be completed with drying in same equipment; Whole system adopts mechanization conveying, alleviates the labour intensity of workman greatly; Because material completes fermentation and drying course in fermentating drying groove, production area environment cleans.
Solid state fermentation of the present invention, furnace drying method solve above technical problem by following technical scheme:
Solid state fermentation, furnace drying method, the method comprises following step:
(1) material enters feed chute by feed hopper by conveyer, and under the promotion of spreader, material is evenly distributed on sieve plate, ferments;
(2) temperature, the humidity of fermentation materials is tested; When the temperature of material, humidity and process conditions are not inconsistent, the temperature of adjustment material and humidity, start blower fan, refrigerant heat exchanger, humidifier according to field condition, regulate the temperature in fermentation tank, humidity, starts upender stirring;
(3), after fermentation ends, start oven dry air intake heater, blower fan and oven dry tail wind heat exchanger and material is dried, in drying course, start upender to material loosening, the effect of drying tail wind heat exchanger reclaims to dry tail wind waste heat, promotes an EAT, reach energy-conservation object.
(4) dry the discharging sleeve pipe mechanism lifts terminated outside rear column, center stand column discharging opening valve and bottom discharge valve are opened, and spreader completes and material is transported to discharging opening, is transferred out by outfeed belt conveyor.
Achieve fermentation in above-mentioned solid state fermentation, furnace drying method, drying system completes in same equipment.
Above-mentioned fermentating drying system comprises following device:
Fermentating drying groove, material enters fermentating drying groove in by conveyer through feed chute by feed hopper;
Described fermentating drying groove is connected with blower fan, refrigerant heat exchanger, humidifier, air intake heater, dries tail wind heat exchanger;
Described fermentating drying all-in-one comprises air inlet device, air intake heater, pre-hot blast tune mouth device, blower fan, oven dry tail wind heat exchanger, refrigerant heat exchanger, humidifier, pillar, fermentating drying groove, material sleeve pipe mechanism, center discharging opening motor-driven valve, bottom discharge motor-driven valve, center stand column, sieve plate, sieve lower supporter, upender, spreader, crossbeam frame, outfeed belt conveyor, feed hopper, feeding conveyor, charging aperture, feed chute; Sieve plate is arranged at the bottom of described fermentating drying groove, sieve plate is supported on bottom land by sieving lower supporter, there is center stand column the centre of fermentating drying groove, there is the discharging sleeve pipe mechanism that can upwards promote the outside of column, there is the main rotating beam frame can rotated around column between the top of column and cell body outer wall, crossbeam frame is equipped with multiple upender installed up and down; When crossbeam frame rotates around center stand column, upender starts, and completes stirring work.There is spreader moving up and down at the rear that crossbeam frame and upender run, when material enters fermentation tank by feed chute, is shakeout by material by spreader.
Material after fermentation ends, starts air intake heater, blower fan and oven dry tail wind heat exchanger to drying materials in fermentating drying groove.The effect of drying tail wind heat exchanger reclaims to dry tail wind waste heat, promotes an EAT, reach energy-conservation object.Start main rotating beam to rotate around center stand column, upender carries out stirring.
Dry the discharging sleeve pipe mechanism lifts terminated outside rear column, the discharging opening valve of center stand column and the outlet valve of bottom are opened, start spreader discharging, transferred out by outfeed belt conveyor.
Above-mentioned method and system can extensive use in the process field such as biological feedstuff, bio-feritlizer, is also invention which is intended to be protected.
Adopt above-mentioned solid state fermentation, furnace drying method and special integral system; for the raw material being applicable to solid-state biofermentation; after adding nutritional agents and saccharomycete, bacterium, Mycophyta; ferment through Homogeneous phase mixing; Fermentable substrate matter in material can be carried out biology through biofermentation to transform; improve the protein content of product, improve value-added content of product and be conducive to protection of the environment.
This device fermentation raw material accomplishes continuous feed, mechanical stirring shakeouts, mechanical discharging, production efficiency is high, fermentation temperature is appropriate controlled, when fermentation ends, in same equipment, start drying unit for needing the material of drying to dry, this device dramatically reduces the labour intensity of workman, improve operating environment, for solid-state biofermentation, oven dry have found a new approach.
accompanying drawing illustrates:
Fig. 1 is the structural representation of solid state fermentation drying integral machine of the present invention;
Comprise into 1 tuyere device in FIG, 2 air intake heaters, 3 pre-hot blasts adjust mouth device, 4 blower fans, 5 dry tail wind heat exchanger, 6 refrigerant heat exchangers, 7 humidifiers, 8 pillars, 9 fermentating drying grooves, 10 material sleeve pipe mechanisms, 11 center discharging opening motor-driven valves, 12 bottom discharge motor-driven valves, 13 center stand column, 14 sieve plates, 15 sieve lower supporters, 16 upenders, 17 spreaders, 18 crossbeam frames, 19 outfeed belt conveyors, 20 feed hoppers, 21 feeding conveyors, 22 charging apertures, 23 feed chute.
detailed description of the invention:
For the technical characterstic of this programme can be clearly demonstrated, with reference to the accompanying drawings the specific embodiment of the invention is described further below:
Described fermentating drying all-in-one comprises 1 air inlet device, 2 air intake heaters, 3 pre-hot blasts tune mouth devices, 4 blower fans, 5 oven dry tail wind heat exchangers, 6 refrigerant heat exchangers, 7 humidifiers, 8 pillars, 9 fermentating drying grooves, 19 outfeed belt conveyors, 20 feed hoppers, 21 feeding conveyors, 22 charging apertures.
Described fermentating drying groove 9 comprises feed chute 23, material sleeve pipe mechanism 10, center discharging motor-driven valve 11, bottom discharge motor-driven valve 12, center stand column 13, sieve plate 14, sieve lower supporter 15, upender 16, spreader 17, and main rotating beam frame 18 forms; Sieve plate 14 is arranged at the bottom of described fermentation tank 9, sieve lower supporter 15 is supported on bottom land by pillar 8, there is center stand column 13 centre of fermentation tank 9, there is the discharging sleeve pipe mechanism 10 that can upwards promote the outside of column 13, there is the main rotating beam frame 18 can rotated around column between the top of column 13 and cell body outer wall, crossbeam frame 18 is equipped with multiple upender 16 installed up and down; When crossbeam frame 18 rotates around center stand column 13, stirring whirler 16 starts, and completes stirring work;
There is spreader 17 moving up and down at the rear that crossbeam frame 18 and upender 16 run, when material enters fermentation tank 9, is shakeout by material by spreader 17.
Described drying system is after material fermentation terminates, and starts air intake heater 2, blower fan 4 and dries tail wind heat exchanger to drying materials.Start upender 16 and carry out stirring, material is dried;
Dry the discharging sleeve pipe mechanism 10 terminated outside rear column to promote, discharging opening valve 11 and the bottom discharge valve 12 of center stand column are opened, and start spreader 17 discharging, are delivered to next operation by outfeed belt conveyor 19.
Fermentation of the present invention, furnace drying method, the method comprises specifically following job step:
1) material by feed hopper 20 by conveyer 21 through feed chute 23, enter everfermentation drying tank 9, start main rotating beam frame 18 and rotate around center stand column 13, under the promotion of spreader 17, material is evenly distributed on sieve plate 14, ferments.
2) when the temperature of material, humidity and process conditions are not inconsistent, the temperature of adjustment material and humidity, start blower fan 4, refrigerant heat exchanger 6, humidifier 7 according to field condition, regulate the temperature in fermentation tank, humidity, starts upender 16 stirring.
3), after fermentation ends, start to dry storage heater 6, blower fan 4 and dry tail wind heat exchanger 5 pairs of materials and dry.In drying course, the effect of drying tail wind heat exchanger 5 reclaims to dry tail wind waste heat, promotes an EAT, reach energy-conservation object, start upender 16 pairs of material loosenings.
4) dry the discharging sleeve pipe mechanism 10 terminated outside rear center's column 13 to promote, open center stand column discharging opening valve 11 and bottom discharge valve 12, startup spreader 17 completes and material is transported to discharging opening, is transferred out by outfeed belt conveyor 19.
The present invention is not limited in above-mentioned detailed description of the invention, the change that those of ordinary skill in the art make in essential scope of the present invention, remodeling, interpolation or replacement, also should belong to protection scope of the present invention.
Claims (5)
1. solid state fermentation drying integral machine, comprise feeding conveyor device, fermentation system, drying system, go out material conveying device, material is delivered to fermentating drying groove by feeding conveyor through feed chute and is fermented, and after fermentation ends, startup air intake heater, blower fan are dried material.
2. according to solid state fermentation drying integral machine according to claim 1, it is characterized in that: described fermentation system comprises fermentating drying groove, blower fan, fermentation cooling system, humidification system, when the temperature of material, humidity and process conditions are not inconsistent, the temperature of adjustment material and humidity, blower fan, refrigerant heat exchanger, humidifier is started according to field condition, temperature in fermentating drying groove, humidity are regulated, starts upender stirring.
3. according to solid state fermentation drying integral machine according to claim 1, it is characterized in that: the fermentating drying groove in described fermentation system comprises feed chute, center stand column, center discharging motor-driven valve, bottom discharge motor-driven valve, main rotating beam frame, spreader, upender, sieve plate, sieve lower supporter, pillar, material sleeve pipe mechanism; Sieve plate is arranged at the bottom of described fermentating drying groove, sieve lower supporter by shore supports on bottom land, there is center stand column the centre of fermentating drying groove, there is the discharging sleeve pipe mechanism that can upwards promote the outside of column, there is the main rotating beam frame can rotated around column between the top of column and cell body outer wall, crossbeam frame is equipped with multiple upender installed up and down; When crossbeam frame rotates around center stand column, upender starts, and completes stirring work.
4. according to solid state fermentation drying integral machine according to claim 1, it is characterized in that: described drying system comprises following device: air intake heater, blower fan, oven dry tail wind heat exchanger, pre-hot blast adjust mouth, after material fermentation terminates, start air intake heater, blower fan and oven dry tail wind heat exchanger to dry material, in drying course, start main rotating beam to rotate around center stand column, upender is to material stirring.
5. according to solid state fermentation drying integral machine according to claim 1, it is characterized in that: the described material conveying device that goes out is after drying materials terminates, discharging sleeve pipe mechanism lifts outside center stand column, discharging opening valve and the bottom discharge valve of center stand column are opened, spreader completes and material is transported to discharging opening, is transferred out by outfeed belt conveyor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420491929.4U CN204207053U (en) | 2014-08-29 | 2014-08-29 | Solid state fermentation drying integral machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420491929.4U CN204207053U (en) | 2014-08-29 | 2014-08-29 | Solid state fermentation drying integral machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204207053U true CN204207053U (en) | 2015-03-18 |
Family
ID=52975778
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420491929.4U Expired - Fee Related CN204207053U (en) | 2014-08-29 | 2014-08-29 | Solid state fermentation drying integral machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN204207053U (en) |
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2014
- 2014-08-29 CN CN201420491929.4U patent/CN204207053U/en not_active Expired - Fee Related
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150318 Termination date: 20170829 |
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| CF01 | Termination of patent right due to non-payment of annual fee |