CN2041977U - Hydraulic adjusting and safety mechanism of roller crusher - Google Patents

Hydraulic adjusting and safety mechanism of roller crusher Download PDF

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Publication number
CN2041977U
CN2041977U CN 88216691 CN88216691U CN2041977U CN 2041977 U CN2041977 U CN 2041977U CN 88216691 CN88216691 CN 88216691 CN 88216691 U CN88216691 U CN 88216691U CN 2041977 U CN2041977 U CN 2041977U
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China
Prior art keywords
hydraulic
cylinder
valve
plunger
insurance institution
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Withdrawn
Application number
CN 88216691
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Chinese (zh)
Inventor
金秀浩
王增旭
常喜德
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SHENYANG HEAVY MACHINE PLANT
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SHENYANG HEAVY MACHINE PLANT
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Priority to CN 88216691 priority Critical patent/CN2041977U/en
Publication of CN2041977U publication Critical patent/CN2041977U/en
Withdrawn legal-status Critical Current

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Abstract

The utility model discloses a hydraulic adjusting and safety mechanism of a material crusher used in the mining machinery industry. The whole mechanism is composed of a hydraulic cylinder and a hydraulic system. The utility model is characterized in that the mechanism has the functions of hydraulic adjusting and safety. The adjusting of the gape is achieved by the principle of the hydraulic system, and the insurance of the 'exceeding iron' is achieved by a one-way cut-off valve and a pressure reservoir. The synchronous translation of a movable roller is achieved by a balance cylinder. The utility model, an ideal adjusting and safety mechanism of roller crusher, has the advantages of safe operation, long service life, labor and time saving of adjusting and uniform abrasion of a roll ring.

Description

Hydraulic adjusting and safety mechanism of roller crusher
The utility model is a kind of device that is used for mining machinery industry material crusher.
At present both at home and abroad the gape (roller gap) of kibbler roll is adjusted and " crossing iron " (by can not broken thing) insurance institution does not have desirable solution so far in the mining machinery industry.As HAOFIELDS company, the EDGAR ALLEN company of Britain, the WEDAG company of West Germany, KLEEMANN company, the MA of the Soviet Union
Figure 882166913_IMG2
NHO KC
Figure 882166913_IMG4
The adjustment and the insurance institution of the various kibbler rolls that OPT factory etc. manufactures and designs generally all adopt spring and mechanical mechanism.The gape adjustment of the kibbler roll that China Shenyang Heavy Machinery Plant, Shanghai Heavy Machinery Plant, oil field mountain, river, Sichuan Machines Plant, packet header machinery plant etc. manufacture and design and " crossing iron " insurance institution also adopt artificial adjustment and spring insurance institution.When adjusting gape, no matter this mechanism is with manually or with machinery adjustment getting up not only to require great effort but also take merit, also dangerous, mechanical oscillation of spring insurance institution and noise are big, and the other strength of live bearing or get stuck when " cross iron " is big to the destruction of frame, the wearing and tearing of roller shell are inhomogeneous, life-span is low, and therefore, development hydraulic pressure adjustment and insurance institution are new problems anxious to be solved both at home and abroad always on kibbler roll.
The purpose of this utility model be exactly for provide a kind of have lowering and work-saving, easy and simple to handle, machine run steadily, hydraulic mechanism can realization activity roller synchronous translation, " crossing iron " time do not cause the other strength of live bearing or get stuck, the roller shell wearing and tearing evenly, the hydraulic pressure adjustment and the insurance institution of kibbler roll that can prolong the service life of roller shell.
The utility model is achieved in that entire mechanism is by two most of compositions, the one, the hydraulic cylinder part, there are four groups for four-roller crusher, there are two groups for double-roll crusher, hydraulic cylinder is a combination cylinder, the front portion is a compensating cylinder, and the rear portion is for promoting cylinder, and the centre all separates with toroidal membrane.Another is a hydraulic system, mainly is made up of fuel tank, hydraulic pumping unit, valve group, accumulator, Pressure gauge.Main points of the present utility model are its hydraulic cylinder structure and hydraulic system principle.
The hydraulic pressure adjustment of kibbler roll and insurance institution be with hydraulic oil as power, the hydraulic pressure adjustment is to be realized by the hydraulic pumping unit DFF Direct Fuel Feed, and insurance is to realize by the accumulator and the one-way throttle valve that charge into certain pressure nitrogen in advance.Its operation principle and method of operating are: hydraulic pumping unit starts, hydraulic oil enters reversal valve by check valve, reversal valve is pushed promote forward to the direction of roller, make hydraulic oil enter the hydraulic system of forming by stop valve, Pressure gauge, accumulator and one-way throttle valve, and enter the promotion cylinder.During the roller operate as normal, the size of crushing force mainly is to adjust by the size that changes hydraulic fluid pressure.According to the material condition, adjust the force value of high-pressure overflow valve by needed crushing force size, close stop valve after reaching definite value, system is in packing state, and hydraulic pumping unit just can quit work.When needs roller gap by greatly when ditty is whole, reversal valve pushes promote forward the roller direction to, the hydraulic oil of being discharged by hydraulic pumping unit enters the back cavity that promotes cylinder, makes plunger drive roller translation forward, and roller gap is diminished.When needs roller gap by little during to big adjustment, reversal valve pushes promote backward the roller direction to, the hydraulic oil of being discharged by hydraulic means enters the ante-chamber that promotes cylinder, makes plunger drive roller translation backward, makes roller gap become big.When " crossing iron " appears in broken material, " crossing iron " passes roller backward, the hydraulic oil that promotes the cylinder back cavity enters accumulator fast through one-way throttle valve, the hydraulic oil of compensating cylinder back cavity enters the ante-chamber of another compensating cylinder simultaneously, can realize that like this roller is synchronously parallel mobile, thereby realize the buffering safety effect.After " crossing iron ", by the pressure recovery normal operating conditions of accumulator.
Concrete structure of the present utility model is provided by following examples and accompanying drawing thereof:
Fig. 1 is the hydraulic system principle figure of four-roller crusher in the utility model.
Fig. 2 is hydraulic system arrangements of elements figure.
Fig. 3 is hydraulic cylinder structure figure.
Fig. 4 is the four-roller crusher outline drawing.Fig. 5 is the vertical view of Fig. 4.
With reference to accompanying drawing: fuel tank 1 is a casing that is welded with steel plate in the hydraulic system, and a support plate 38 is welded in the side, and hydraulic pumping unit 2 usefulness screws 39, nut 40, packing ring 41 are fixed on the support plate 38.Hydraulic pumping unit 2 outlets connect check valve 3 with pipeline, one the tunnel connects overflow valve 4 with pipeline, one the tunnel connects reversal valve 5 with pipeline, connect stop valve 6 with pipeline, one the tunnel connects high-pressure overflow valve 7 with pipeline, one the tunnel connect to promote cylinder 10 with pipeline, is connected Pressure gauge 12, accumulator 8 and one-way throttle valve 9 with pipeline between stop valve 7 and the promotion cylinder 10.Hydraulic cylinder is will promote cylinder 10 and compensating cylinder 11 both ends flanges put together on together with screw 20, nut 21, packing ring 22, separate with toroidal membrane 32 in the middle of two cylinders, sealing mutually, toroidal membrane 32 is equipped with sealing ring 19 and 31, promote in cylinder 10 and the compensating cylinder 11 plunger 37 to be housed, 37 1 of plungers are equipped with two half-round clamping rings 29, fix snap ring 29 tight with screw 27, nut 28, plunger 37 other ends are equipped with spherical top 36, are fixed on the movable axis bearing 13 by semicircle shelves ring 26 usefulness screws 24, packing ring 25.Fairlead 35 is equipped with in compensating cylinder 11 ends, and is fixed on the compensating cylinder 11 with screw 34.Fairlead 35 is equipped with sealing ring 23.
Among the figure: the 14-pull bar; The 15-stationary roll; The 16-belt; The 17-motor; The 30-sealing ring; The 33-nut; The 18-decelerator;
Hydraulic pressure adjustment and the insurance institution of kibbler roll compared with prior art have system and simple in structure, volume is little, weight is light, and control is convenient, and handling safety is reliable, cost is low, can realization activity roller synchronous translational, adjust laborsaving province merit, do not cause the other strength of live bearing when " crossing iron " or get stuck, the roller shell wearing and tearing are even, and the life-span is long. This equipment will improve forward a step to the technology of kibbler roll in the mining machinery industry, will be widely used in the mining machinery industry.

Claims (4)

1, a kind of hydraulic pressure adjustment and insurance institution that is used for mining machinery industry kibbler roll, it is made up of hydraulic system and hydraulic cylinder two large divisions, it is characterized in that: its hydraulic system is except that having check valve, reversal valve, overflow valve and stop valve, also have high-pressure overflow valve, Pressure gauge, accumulator and one-way throttle valve, its hydraulic cylinder centre will promote cylinder with toroidal membrane and compensating cylinder separates, and two cylinder flanges being put together on screw at the toroidal membrane place becomes combination cylinder together, connects whole plunger in the middle of it.
2, the hydraulic pressure adjustment and the insurance institution of kibbler roll according to claim 1, it is characterized in that: one-way throttle valve and accumulator stressed joint are at the rear portion that promotes cylinder in the said hydraulic system, and hydraulic pumping unit, valve group and Pressure gauge are installed in the side of fuel tank.
3, the hydraulic pressure adjustment and the insurance institution of kibbler roll according to claim 1 is characterized in that: plunger one end adopts the sphere connection to be screwed on live bearing in its hydraulic cylinder, and the sphere head is to be connected on the plunger end face with thread forms.
4, the hydraulic pressure adjustment and the insurance institution of kibbler roll according to claim 1, it is characterized in that: its compensating cylinder end is equipped with and is screwed the guide pin bushing that has sealing ring, and the plunger ring in promoting cylinder is the other end that is fixed on plunger with two half-round clamping rings.
CN 88216691 1988-07-22 1988-07-22 Hydraulic adjusting and safety mechanism of roller crusher Withdrawn CN2041977U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 88216691 CN2041977U (en) 1988-07-22 1988-07-22 Hydraulic adjusting and safety mechanism of roller crusher

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 88216691 CN2041977U (en) 1988-07-22 1988-07-22 Hydraulic adjusting and safety mechanism of roller crusher

Publications (1)

Publication Number Publication Date
CN2041977U true CN2041977U (en) 1989-08-02

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN 88216691 Withdrawn CN2041977U (en) 1988-07-22 1988-07-22 Hydraulic adjusting and safety mechanism of roller crusher

Country Status (1)

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CN (1) CN2041977U (en)

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1307002C (en) * 2005-04-28 2007-03-28 沈阳重型机械集团有限责任公司 Hydraulic variable loading system for roller-plate coal mill
CN102392842A (en) * 2011-10-27 2012-03-28 中联重科股份有限公司 Crusher, hydraulic control system and hydraulic cylinder
CN102536928A (en) * 2011-12-26 2012-07-04 辽宁东工装备制造有限公司 One-liquid-chamber two-gas-chamber overpressure buffer balancing device for hydraulic system
CN102580812A (en) * 2012-02-27 2012-07-18 南京凯盛国际工程有限公司 Bearing device of roller press
CN104088823A (en) * 2014-06-30 2014-10-08 洛阳天信重工机械有限公司 Four-roller breaker hydraulic control system
CN106246622A (en) * 2016-08-22 2016-12-21 王恩峰 Variable frequency hydraulic variable loading system
CN111120439A (en) * 2020-02-18 2020-05-08 本钢板材股份有限公司 Hydraulic jacking system and operation method thereof
CN115138437A (en) * 2021-03-31 2022-10-04 北京加隆工程机械有限公司 Building rubbish breaker

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1307002C (en) * 2005-04-28 2007-03-28 沈阳重型机械集团有限责任公司 Hydraulic variable loading system for roller-plate coal mill
CN102392842A (en) * 2011-10-27 2012-03-28 中联重科股份有限公司 Crusher, hydraulic control system and hydraulic cylinder
CN102536928A (en) * 2011-12-26 2012-07-04 辽宁东工装备制造有限公司 One-liquid-chamber two-gas-chamber overpressure buffer balancing device for hydraulic system
CN102536928B (en) * 2011-12-26 2014-08-13 辽宁东工装备制造有限公司 One-liquid-chamber two-gas-chamber overpressure buffer balancing device for hydraulic system
CN102580812A (en) * 2012-02-27 2012-07-18 南京凯盛国际工程有限公司 Bearing device of roller press
CN104088823A (en) * 2014-06-30 2014-10-08 洛阳天信重工机械有限公司 Four-roller breaker hydraulic control system
CN106246622A (en) * 2016-08-22 2016-12-21 王恩峰 Variable frequency hydraulic variable loading system
CN111120439A (en) * 2020-02-18 2020-05-08 本钢板材股份有限公司 Hydraulic jacking system and operation method thereof
CN115138437A (en) * 2021-03-31 2022-10-04 北京加隆工程机械有限公司 Building rubbish breaker
CN115138437B (en) * 2021-03-31 2023-08-29 北京加隆工程机械有限公司 Construction waste breaker

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