CN204194745U - Rotor spun casting production line - Google Patents
Rotor spun casting production line Download PDFInfo
- Publication number
- CN204194745U CN204194745U CN201420605568.1U CN201420605568U CN204194745U CN 204194745 U CN204194745 U CN 204194745U CN 201420605568 U CN201420605568 U CN 201420605568U CN 204194745 U CN204194745 U CN 204194745U
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- China
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- casting
- lathe
- production line
- casting machine
- manipulator
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- Expired - Fee Related
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Abstract
The utility model provides a kind of rotor spun casting production line, comprises the intermediate-frequency heating furnace, assembling and disassembling manipulator, casting machine and the casting machine hand that connect successively; Intermediate-frequency heating furnace is by lathe and be arranged on heating in medium frequency room on lathe, conveyer chain, motor and cooling package; Assembling and disassembling manipulator, by frame and rack-mounted travelling table a, travelling table is provided with gripper; Casting machine is by lathe and casting component mounted thereto, and casting component is made up of the upper mold core connected successively, lower mold core, rotary main shaft and demoulding oil jar; Casting machine hand, by lathe and rack-mounted travelling table b, travelling table b is provided with manipulator.The utility model can save high die cost in whole process compared with existing die casting production line; In addition, because spun casting is shaping without pressure, therefore, be zero to the pollution of air in whole manufacture process.
Description
Technical field
The utility model relates to a kind of rotor production line, especially a kind of rotor spun casting production line.
Background technology
At present, Die Casting mode is mainly adopted to make to the processing of rotor.
The shortcoming of Die Casting mode is:
1, because the die cost in Die Casting mode is high, therefore, the processing charges of rotor can be increased;
2, due to a large amount of dusty gas can be produced in Die Casting process, therefore, can pollute air.
Summary of the invention
For the weak point existed in the problems referred to above, the utility model provides a kind of can save high die cost in rotor process, and at the rotor spun casting production line that whole manufacture process can not pollute air.
For achieving the above object, the utility model provides a kind of rotor spun casting production line, comprise connect successively for stator lasmination is heated to 400 degree intermediate-frequency heating furnace (1), for high-temperature stator lamination is placed on automatically casting machine and by casting after rotor takes out and be placed on the assembling and disassembling manipulator (2) of relevant position, for automatic die assembly casting machine (3) and for pouring the casting machine hand (4) of aluminium liquid in described casting machine (3) into;
Described intermediate-frequency heating furnace (1) is primarily of lathe (11) and be arranged on heating in medium frequency room (12) on described lathe (1), conveyer chain (13), motor (14) and cooling package (15);
Described assembling and disassembling manipulator (2), primarily of frame and the travelling table a that is arranged in described frame, described travelling table is provided with gripper (25);
Described casting machine (3) is primarily of lathe (31) and casting component mounted thereto, and described casting component is made up of with demoulding oil jar (35) the upper mold core connected successively (32), lower mold core (33), rotary main shaft (34);
Described casting machine hand (4), primarily of lathe (41) and the travelling table b that is arranged in described frame, described travelling table b is provided with manipulator (44).
Above-mentioned rotor spun casting production line, wherein, described frame is made up of crossbeam (21) and the support under being arranged on it (22).
Above-mentioned rotor spun casting production line, wherein, described travelling table a is made up of transverse shifting workbench (23) and the mounted thereto workbench (24) that vertically moves, described transverse shifting workbench (23) is connected with described crossbeam (21), vertically moves on workbench (24) described in described gripper (25) is arranged on.
Above-mentioned rotor spun casting production line, wherein, described mobile working b is made up of longitudinal workbench (42) and described horizontal work level (43), and described manipulator (44) is arranged on the downside of described horizontal work level (43).
Above-mentioned rotor spun casting production line, wherein, described manipulator (44) is that its quantity is two for containing the Sheng aluminium spoon getting aluminium liquid.
Above-mentioned rotor spun casting production line, wherein, the quantity of described casting component is four, and four described casting component are that axial direction is arranged on described lathe (31).
Compared with prior art, the utility model has the following advantages:
The utility model can add fixing aluminium liquid measure in lamination, to form rotor after automatically cooling, can save high die cost in whole process compared with existing die casting production line; In addition, because spun casting is shaping without pressure, therefore, the utility model is zero to the pollution of air in whole manufacture process, plays environment protecting
The utility model is applicable to carry out cast molding to rotor, and in addition, the utility model improves automated procedures and the production efficiency of equipment, and the quality of rotor of motor after processing is improved, and reduces manufacturing cost.
Accompanying drawing explanation
Fig. 1 is schematic diagram of the present utility model;
Fig. 2 is the side view of intermediate-frequency heating furnace in Fig. 1;
Fig. 3 is the opposite side view of Fig. 2;
Fig. 4 is the structure chart of assembling and disassembling manipulator in Fig. 1;
Fig. 5 is the stereogram of casting machine in Fig. 1;
Fig. 6 is the longitdinal cross-section diagram of Fig. 5;
Fig. 7 is the stereogram of casting machine hand in Fig. 1;
Fig. 8 is the side view of Fig. 7;
Fig. 9 is the opposite side view of Fig. 7.
Main Reference Numerals is described as follows:
1-intermediate-frequency heating furnace 11-lathe 12-heating in medium frequency room
13-conveyer chain 14-motor 15-cooling package
2-assembling and disassembling manipulator 21-crossbeam 22-support
23-transverse shifting workbench 24-vertically moves workbench 25-mechanical paw
3-casting machine 31-lathe 32-upper mold core
33-lower mold core 34-rotary main shaft 35-demoulding oil jar
36-casting component
The longitudinal workbench of 4-casting machine hand 41-lathe 42-
43-horizontal work level 44-manipulator
Detailed description of the invention
As shown in Figures 1 to 9, this rotor spun casting production line mainly comprise connect successively for stator lasmination is heated to 400 degree intermediate-frequency heating furnace 1, for high-temperature stator lamination being placed on automatically casting machine and the rotor after casting being taken out and is placed on the assembling and disassembling manipulator 2 of relevant position, is used for the casting machine 3 of automatic die assembly and is used for pouring into the casting machine hand 4 of aluminium liquid in casting machine 3.
Stator lasmination is heated to 400 degree by intermediate-frequency heating furnace, assembling and disassembling manipulator is automatically placed on high-temperature stator lamination on casting machine under the driving of pneumatic motor and servomotor, casting machine is to high-temperature stator lamination automatic die assembly, and the automatic monitoring to matched moulds state, matched moulds success automatic rotation, after rotating speed reaches rated speed, after pouring suitable aluminium liquid into by quantitative casting manipulator, rotate maintenance after 10 seconds, the rotational automatic stopping of casting machine die sinking, by assembling and disassembling manipulator, the rotor of having cast is being taken out, be put into fixing position, rotor spun casting completes.
Intermediate-frequency heating furnace 1 is primarily of lathe 11 and be arranged on heating in medium frequency room 12 on lathe 1, conveyer chain 13, motor 14 and cooling package 15.Heated parts temperature is set as 400 DEG C ± 30 DEG C by intermediate-frequency heating furnace, and when after setting uniform temperature, workpiece internal and external temperature uniformity is good, and workpiece temperature is stable, consistent.Temperature control requirement ± 10 DEG C.
Assembling and disassembling manipulator 2, primarily of frame and rack-mounted travelling table a, travelling table is provided with gripper 25.Frame is made up of crossbeam 21 and the support under being arranged on it 22.Travelling table a is made up of transverse shifting workbench 23 and the mounted thereto workbench 24 that vertically moves, and transverse shifting workbench 23 is connected with crossbeam 21, and gripper 25 is arranged on and vertically moves on workbench 24.
Wherein, by servomotor by helical gear, tooth bar by power transmission to transverse shifting workbench, make it do laterally interval along guide rail and move back and forth.
Control manipulator by servomotor by leading screw to do lifting and move back and forth, make that manipulator captures on the equipment of lamination heating furnace, centrifuge, these three kinds of differentiated levels of rotor cooler, unload parts.
By the longitudinally reciprocating motion of cylinder control manipulator, two other cylinder control mechanical finger is grabbed, part of knocking off.
Casting machine 3 is primarily of lathe 31 and casting component mounted thereto, and casting component is made up of with demoulding oil jar 35 upper mold core 32 connected successively, lower mold core 33, rotary main shaft 34.
In the present embodiment, the quantity of casting component is four, and four casting component are that axial direction is arranged on lathe 31.
Wherein, motor slows down to reach by Timing Belt and horizontally rotates main shaft, makes to horizontally rotate main shaft to rotate.
Also comprise in casting machine and water mold controlling organization, ejecting mechanism and pillar parts.
Water mold controlling organization to form primarily of cylinder and guide rail, cylinder drives casting lower mold core to move up and down along guide rail, shift length after displacement sensor puts in place to matched moulds cylinder and the record stacking height of setting are measured, if it is consistent for measuring structure, then complete matched moulds, when record stacking height is beyond the error amount allowed, then equipment can automatic alarm.
The axle that ejects controlled in ejecting mechanism by oil cylinder is slided in long sleeve, after rotor has been cast, is ejected by rotor from bed die.
Pillar parts is used for providing support upper mold core, and plays certain guide effect.
Casting machine hand 4, primarily of lathe 41 and rack-mounted travelling table b, travelling table b is provided with manipulator 44.Wherein, mobile working b is made up of with horizontal work level 43 longitudinal workbench 42, and manipulator 44 is arranged on the downside of horizontal work level 43.
In the present embodiment, manipulator 44 is that its quantity is two for containing the Sheng aluminium spoon getting aluminium liquid.
By by servomotor by leading screw by power transmission to horizontal work level, make it do laterally interval along guide rail and move back and forth.
Longitudinal workbench is driven to move reciprocatingly along guide rail by servomotor by leading screw
Servomotor controls to contain aluminium spoon by leading screw and pumps along guide rail, is convenient to Sheng and gets aluminium liquid.
Sheng aluminium spoon completes Sheng and gets, topples over aluminium liquid process under servomotor, leading screw, guide pillar effect, and can control down aluminum amount by the calculating of program.
Casting machine hand belongs to and works in high temperature environments, and maximum temperature can reach 250 degrees Celsius, and industrial machinery people cannot directly complete in the past.
Servomotor selected in the utility model is the servomotor of Siemens 1FT6 series high accuracy high dynamic performance.
The foregoing is only preferred embodiment of the present utility model, is only illustrative for invention, and nonrestrictive.Those skilled in the art is understood, and can carry out many changes in the spirit and scope that invention claim limits to it, amendment, even equivalence, but all will fall in protection domain of the present utility model.
Claims (6)
1. a rotor spun casting production line, it is characterized in that, comprise connect successively for stator lasmination is heated to 400 degree intermediate-frequency heating furnace (1), for high-temperature stator lamination is placed on automatically casting machine and by casting after rotor takes out and be placed on the assembling and disassembling manipulator (2) of relevant position, for automatic die assembly casting machine (3) and for pouring the casting machine hand (4) of aluminium liquid in described casting machine (3) into;
Described intermediate-frequency heating furnace (1) is primarily of lathe (11) and be arranged on heating in medium frequency room (12) on described lathe (1), conveyer chain (13), motor (14) and cooling package (15);
Described assembling and disassembling manipulator (2), primarily of frame and the travelling table a that is arranged in described frame, described travelling table is provided with gripper (25);
Described casting machine (3) is primarily of lathe (31) and casting component mounted thereto, and described casting component is made up of with demoulding oil jar (35) the upper mold core connected successively (32), lower mold core (33), rotary main shaft (34);
Described casting machine hand (4), primarily of lathe (41) and the travelling table b that is arranged in described frame, described travelling table b is provided with manipulator (44).
2. rotor spun casting production line according to claim 1, is characterized in that, described frame is made up of crossbeam (21) and the support under being arranged on it (22).
3. rotor spun casting production line according to claim 2, it is characterized in that, described travelling table a is made up of transverse shifting workbench (23) and the mounted thereto workbench (24) that vertically moves, described transverse shifting workbench (23) is connected with described crossbeam (21), vertically moves on workbench (24) described in described gripper (25) is arranged on.
4. rotor spun casting production line according to claim 1, it is characterized in that, described mobile working b is made up of longitudinal workbench (42) and described horizontal work level (43), and described manipulator (44) is arranged on the downside of described horizontal work level (43).
5. rotor spun casting production line according to claim 4, is characterized in that, described manipulator (44) is that its quantity is two for containing the Sheng aluminium spoon getting aluminium liquid.
6., according to described rotor spun casting production line arbitrary in claim 1 to 5, it is characterized in that, the quantity of described casting component is four, and four described casting component are that axial direction is arranged on described lathe (31).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420605568.1U CN204194745U (en) | 2014-10-20 | 2014-10-20 | Rotor spun casting production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420605568.1U CN204194745U (en) | 2014-10-20 | 2014-10-20 | Rotor spun casting production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204194745U true CN204194745U (en) | 2015-03-11 |
Family
ID=52652745
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420605568.1U Expired - Fee Related CN204194745U (en) | 2014-10-20 | 2014-10-20 | Rotor spun casting production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN204194745U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114042886A (en) * | 2021-11-24 | 2022-02-15 | 杭州富生电器有限公司 | Rotor casting mold heating casting system and control method thereof |
| CN114559005A (en) * | 2022-02-18 | 2022-05-31 | 江苏准信自动化科技股份有限公司 | Automatic change rotor production system of processing |
-
2014
- 2014-10-20 CN CN201420605568.1U patent/CN204194745U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114042886A (en) * | 2021-11-24 | 2022-02-15 | 杭州富生电器有限公司 | Rotor casting mold heating casting system and control method thereof |
| CN114042886B (en) * | 2021-11-24 | 2023-09-08 | 杭州富生电器有限公司 | Rotor casting mold heating casting system and control method thereof |
| CN114559005A (en) * | 2022-02-18 | 2022-05-31 | 江苏准信自动化科技股份有限公司 | Automatic change rotor production system of processing |
| CN114559005B (en) * | 2022-02-18 | 2023-12-22 | 江苏准信自动化科技股份有限公司 | Automatic rotor production and processing system |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150311 Termination date: 20151020 |
|
| EXPY | Termination of patent right or utility model |