CN204183914U - Induction type glass profile extrusion shaped device - Google Patents
Induction type glass profile extrusion shaped device Download PDFInfo
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- CN204183914U CN204183914U CN201420667412.6U CN201420667412U CN204183914U CN 204183914 U CN204183914 U CN 204183914U CN 201420667412 U CN201420667412 U CN 201420667412U CN 204183914 U CN204183914 U CN 204183914U
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- induction type
- type glass
- profile extrusion
- mould
- shaped device
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Abstract
A kind of induction type glass profile extrusion shaped device, comprise pre-shaping device, pre-shaping device is connected with the import of the mould of metal material, and the outlet of mould is provided with extrusion head, outside mould, be provided with at least one group of coil, coil is electrically connected with the control device producing high-frequency alternating current.Heat-insulation layer is provided with between mould and coil.A kind of induction type glass profile extrusion shaped device that the utility model provides, by adopting above structure, can utilize coil to realize eddy-current heating, different from heating collar of the prior art, during heating collar heating, heat concentrates on whole mould, and heat distribution progressively increases from outside to inside.And in the utility model, the inner surface of the mould that heat is concentrated and outer surface, thus significantly reduce energy consumption.
Description
Technical field
The utility model relates to glass profile extrusion forming field, particularly a kind of induction type glass profile extrusion shaped device.
Background technology
Pultrusion molding process is by reinforcing materials such as the continuous roving, felt, band or the cloth that soak into glue, under the effect of tractive force, by mold heated formed by extrusion and tension, solidification, and the glass section bar that continuously production length is not limit.Glass section bar is widely used in chemical industry, corrosion-resistant field, electric field, building field, field of road traffic.
Mold heated of the prior art adopts electric heating coil heating, and Problems existing is:
1, electric heating coil spoilage is high, and the life-span is short, needs periodic replacement, and repair and maintenance workload is large, and cost is high.
2, electric heating coil external skin temperatures is high, needs high temperature guard shield, easily scald accident occurs.
3, the heat energy more than more than 1/3 is scattered and disappeared by electric heating coil, and efficiency is low, and power consumption is large.
4, working environment high temperature is sultry, and temperature is high to 40 ~ 50 degree, needs radiating and cooling.
5, electric heating conversion rate is low, is generally no more than 30% ~ 50%.Electric heating coil uses power to be generally more than the twice needed for production, and waste of energy is serious.
6, thermal inertia is high, and temperature control accuracy is poor, affects forming quality, and production efficiency is low.
7, starting shooting, preheating required time is long affects productivity ratio.
8, contacts of contactor high pressure is large, current work easy burn-out, and replacement cost is high, and maintenance is large, affects normal production run.
9, the power connector end of electric heating coil exposes, and security is low, easily produces electric leakage, the faults such as short circuit and electric shock accidents.
10, when heating water or oil, vessel surface easily forms incrustation scale and greasy dirt, is that the container increase wall thickness reduction efficiency of heating surface even blocks oil pipe.
Existing glass Surface of profile is generally single color, attractive in appearance not, because be very difficult at the surface coverage covering of glass section bar in pultrusion molding process.
Summary of the invention
Technical problem to be solved in the utility model is to provide a kind of induction type glass profile extrusion shaped device, can reduce the energy consumption in production, reduces the temperature of production scene, improves the quality of products.In preferred scheme, the covering of one deck fineness can be covered at glass Surface of profile, improve the presentation quality of product.
For solving the problems of the technologies described above, the technical scheme that the utility model adopts is: a kind of induction type glass profile extrusion shaped device, comprise pre-shaping device, pre-shaping device is connected with the import of the mould of metal material, the outlet of mould is provided with extrusion head, outside mould, be provided with at least one group of coil, coil is electrically connected with the control device producing high-frequency alternating current.
Heat-insulation layer is provided with between mould and coil.
After finished product goes out extrusion head, termination is connected with draw-gear.
Track is provided with below finished product.
Be provided with glue groove in the import of pre-shaping device, above glue groove, be provided with rubber roll.
Heater is provided with in glue groove.
Roving glass fiber is by entering pre-shaping device after impregnation in glue groove, and the sheet stock that sheet material roller reels enters pre-shaping device through deflector roll, and the covering that fabric roller reels enters pre-shaping device through multiple profiled sheeting.
Described covering is positioned at the outermost layer of glass section bar, is the sheet bed of material under covering, is roving glass fiber layer under the sheet bed of material, and internal layer is the sheet bed of material.
Described multiple profiled sheetings are provided with forming hole, and described forming hole is successively from straight shape transition to the bending shape corresponding to glass section bar outer surface.
Electromagnetic protection cover is provided with outside coil.
A kind of induction type glass profile extrusion shaped device that the utility model provides, by adopting above structure, can utilize coil to realize eddy-current heating, different from heating collar of the prior art, during heating collar heating, heat concentrates on whole mould, and heat distribution progressively increases from outside to inside.And in the utility model, the inner surface of the mould that heat is concentrated and outer surface, thus significantly reduce energy consumption.Concrete beneficial effect is as follows:
1, coil itself can not produce heat, and the life-span is long, without the need to maintenance, without safeguarding replacement cost.
2, coil surface temperature is a little more than room temperature, can safe touch, without the need to high temperature protection, safe and reliable.
3, the outer wall of mould and inwall are through high-frequency electromagnetic effect heating, and Btu utilization is abundant, substantially without lost.
4, working environment keeps room temperature, and workshop is without the need to cooling measure, and employee need not stand high temperature discomfort.
5, electric conversion efficiency is up to 95%.
6, coil itself does not generate heat, and the low barrel outside wall temperature of thermal inertia is consistent, and temperature controls in real time accurately, and obviously improve product quality, production efficiency is high.
7, power used mates with Production requirement, and hot relation is little, and energy-saving effect is remarkable, and fractional energy savings, generally about 30% ~ 80%, reduces production cost greatly.
8, preheating time is short, only needs 1/3 ~ 2/3 of the former time, substantially increases the efficiency of production.
9, contacts of contactor only controls for DC low-voltage Sofe Switch, and the life-span is long, need not change maintenance: as changed low power relay into, also dismountable contactor, reaches the effect of energy-saving and noise-reducing.
10, solenoid is special high temperature high voltage resistant line, and good insulation preformance directly need not contact in barrel outer wall, absolutely not leak electricity, short trouble.
11, Electromagnetic Heating high-frequency heating, vessel surface is smooth should not form incrustation scale and greasy dirt.
12, in the scheme optimized, the covering of setting, can make glass Surface of profile have beautiful outward appearance, such as, can increase cortex, wooden texture, improves value-added content of product.
Accompanying drawing explanation
Below in conjunction with drawings and Examples, the utility model is described in further detail:
Fig. 1 is overall structure schematic diagram of the present utility model.
Fig. 2 is the structural representation of profiled sheeting in the utility model.
Fig. 3 is the another kind of structural representation of profiled sheeting in the utility model.
In figure: fabric roller 1, first profiled sheeting 101, second profiled sheeting the 102, three profiled sheeting 103, forming hole 104, sheet material roller 2, sheet stock 3, roving glass fiber 4, rubber roll 5, glue groove 6, heater 7, pre-shaping device 8, coil 9, control device 10, electromagnetic protection cover 11, extrusion head 12, finished product 13, track 14, draw-gear 15, covering 16, heat-insulation layer 17, mould 18.
Detailed description of the invention
As in Fig. 1 ~ 3, a kind of induction type glass profile extrusion shaped device, comprise pre-shaping device 8, pre-shaping device 8 is connected with the import of the mould 18 of metal material, the outlet of mould 18 is provided with extrusion head 12, outside mould 18, be provided with at least one group of coil 9, coil 9 is electrically connected with the control device 10 producing high-frequency alternating current.In this example, have employed three groups of coils, heat each section of mould 18 respectively, in this example, the length of mould 18 is at 0.6-1.2m.Described control device 10 by power frequency supply through rectification, filtering, be reverse into the high-frequency alternating current of 18-20kHz, thus make coil 9 produce high-frequency alternating magnetic field, to make the heating material in mould 18.Preferably, outside coil 9, electromagnetic protection cover 11 is provided with.
Rated power in this example: 7.5Kw; 2.5Kw × 3.
Rated voltage: 3 road 380V;
Rated frequency: 50Hz;
Adopt full-bridge type series resonance;
Operating frequency: 18-20kHz;
Thermal efficiency utilization rate: >=90%;
There is soft start heating/stop mode;
There is heater coil short-circuit protection function;
There are three and half temperature detection mouths, detected temperatures scope 0-150 DEG C;
Inductance value ~ 3 × 110uh.
Preferred structure, as in Fig. 1, is provided with heat-insulation layer 17 between mould 18 and coil 9.The heat-insulation layer arranged does not affect passing through of magnetic field, but can prevent scattering and disappearing of heat, serves the effect reducing energy consumption.
After finished product 13 goes out extrusion head 12, termination is connected with draw-gear 15.Track 14 is provided with below finished product 13.By the traction of draw-gear 15, realize pultrusion operation.
Be provided with glue groove 6 in the import of pre-shaping device 8, above glue groove 6, be provided with rubber roll 5.The glue groove 6 arranged is for being immersed in glue by roving glass fiber 4, and guarantee that glue soaks into roving glass fiber 4, then in extrusion process, glue penetrates into other layers.The resin matrix that glue in this example adopts, is generally unsaturated polyester resin, also has epoxy resin, vinylite, thermosetting methacrylic resin, phenol-formaldehyde resin modified, flame retardant resin etc.Select according to different operating mode.
Heater 7 is provided with in glue groove 6.Glue groove 6 in this example is provided with the bottom of mellow and full projection, and heater 7 is positioned at this projection, and while guaranteeing heating effect, also avoid polluting heater, impurity also can be deposited in groove.
As shown in fig. 1, roving glass fiber 4 is by entering pre-shaping device 8 after impregnation in glue groove 6, and on sheet material roller 2, the sheet stock 3 of winding enters pre-shaping device 8 through deflector roll, and on fabric roller 1, the covering 16 of winding, enters pre-shaping device 8 through multiple profiled sheeting.For ease of observing, have employed the abridged technique of painting in Fig. 1, being usually also provided with sheet material roller 2 and fabric roller 1 at opposite side.
Described covering 16 is positioned at the outermost layer of glass section bar, is the sheet bed of material under covering 16, is roving glass fiber layer under the sheet bed of material, and internal layer is the sheet bed of material.Covering 16 in this example adopts the PVC material covering being printed with exquisite texture.The difficult point of coated covering 16 is in pultrusion process easily wrinkling, and seam crossing is not easily smooth.For overcoming this difficult problem in the utility model, have employed the structure of multiple profiled sheeting.
Preferred scheme is as shown in Fig. 2,3, and described multiple profiled sheetings are provided with forming hole 104, and described forming hole 104 is successively from straight shape transition to the bending shape corresponding to glass section bar outer surface.As in Fig. 2, progressively covering 16 is bent into round rectangle by forming hole 104, thus guarantees that covering is smooth, and can seam be reduced.In Fig. 3, then progressively covering 16 is bent into circular arc by forming hole 104.By above-mentioned profiled sheeting, then coordinate follow-up pre-shaping device 8 and mould 18, covering 16 is fitted tightly with the sheet stock under it is smooth, improves the appearance of finished product.Have employed the structure of the first profiled sheeting 101, second profiled sheeting 102 and the 3rd profiled sheeting 103 in this example, but according to operating mode, adopt more or less profiled sheeting to be also feasible.Profiled sheeting in this example preferably adopts the material of low-frictional force, such as polytetrafluoroethylene (PTFE).
With glass sheet stock after roving glass fiber 4 impregnation, such as glass glues and the covering of PVC material, under the pulling force effect of draw-gear 15, be organized into after the shape roughly similar to mould through pre-shaping device 8, entering in metal die is made mold heated to operating temperature by coil 9 by high frequency magnetic field, generally continuous pultrusion process is divided into preheating zone, gelling district and curing area, three coils 9 respectively in this example corresponding, by providing different frequencies, the temperature that this region reaches different also can be made.Resin is in heating process, and temperature raises gradually, and viscosity reduces.Behind preheating zone, resin system starts gelling, solidification, and in curing area, product is heated and continues solidification, has enough curing degrees during to ensure depanning.
The above embodiments are only optimal technical scheme of the present utility model; and should not be considered as restriction of the present utility model; the technical scheme that protection domain of the present utility model should be recorded with claim, the equivalents comprising technical characteristic in the technical scheme of claim record is protection domain.Namely the equivalent replacement within the scope of this improves, also within protection domain of the present utility model.
Claims (10)
1. an induction type glass profile extrusion shaped device, comprise pre-shaping device (8), pre-shaping device (8) is connected with the import of the mould (18) of metal material, the outlet of mould (18) is provided with extrusion head (12), it is characterized in that: outside mould (18), be provided with at least one group of coil (9), coil (9) is electrically connected with the control device (10) producing high-frequency alternating current.
2. a kind of induction type glass profile extrusion shaped device according to claim 1, is characterized in that: between mould (18) and coil (9), be provided with heat-insulation layer (17).
3. a kind of induction type glass profile extrusion shaped device according to claim 2, it is characterized in that: after finished product (13) goes out extrusion head (12), termination is connected with draw-gear (15).
4. a kind of induction type glass profile extrusion shaped device according to claim 3, is characterized in that: finished product (13) below is provided with track (14).
5. a kind of induction type glass profile extrusion shaped device according to claim 1, is characterized in that: be provided with glue groove (6) in the import of pre-shaping device (8), and glue groove (6) top is provided with rubber roll (5).
6. a kind of induction type glass profile extrusion shaped device according to claim 5, is characterized in that: be provided with heater (7) in glue groove (6).
7. a kind of induction type glass profile extrusion shaped device according to claim 1, it is characterized in that: roving glass fiber (4) is by entering pre-shaping device (8) after glue groove (6) interior impregnation, the sheet stock (3) of the upper winding of sheet material roller (2) enters pre-shaping device (8) through deflector roll, the covering (16) of the upper winding of fabric roller (1), enters pre-shaping device (8) through multiple profiled sheeting.
8. a kind of induction type glass profile extrusion shaped device according to claim 7, it is characterized in that: described covering (16) is positioned at the outermost layer of glass section bar, being the sheet bed of material under covering (16), is roving glass fiber layer under the sheet bed of material, and internal layer is the sheet bed of material.
9. a kind of induction type glass profile extrusion shaped device according to claim 7, it is characterized in that: described multiple profiled sheetings are provided with forming hole (104), described forming hole (104) is successively from straight shape transition to the bending shape corresponding to glass section bar outer surface.
10. a kind of induction type glass profile extrusion shaped device according to claim 1, is characterized in that: outside coil (9), be provided with electromagnetic protection cover (11).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420667412.6U CN204183914U (en) | 2014-11-10 | 2014-11-10 | Induction type glass profile extrusion shaped device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420667412.6U CN204183914U (en) | 2014-11-10 | 2014-11-10 | Induction type glass profile extrusion shaped device |
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| CN204183914U true CN204183914U (en) | 2015-03-04 |
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| CN201420667412.6U Active CN204183914U (en) | 2014-11-10 | 2014-11-10 | Induction type glass profile extrusion shaped device |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104401015A (en) * | 2014-11-10 | 2015-03-11 | 宜昌绿大州新材料开发有限公司 | Induction type glass fiber section bar extrusion moulding device |
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2014
- 2014-11-10 CN CN201420667412.6U patent/CN204183914U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104401015A (en) * | 2014-11-10 | 2015-03-11 | 宜昌绿大州新材料开发有限公司 | Induction type glass fiber section bar extrusion moulding device |
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| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20190318 Address after: 443000 Dalian Road, Yichang Development Zone, Hubei Province (A316 Taiping Bird Fashion Creative Park) Patentee after: Yichang green state composite material equipment research and Development Co., Ltd. Address before: 443100 Huanghuachang Village, Huanghua Town, Yiling District, Yichang City, Hubei Province Patentee before: YICHANG GREEN STATE NEW MATERIAL DEVELOPMENT CO., LTD. |
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| TR01 | Transfer of patent right |