CN201718069U - Industrial winding coil inductance heating device - Google Patents
Industrial winding coil inductance heating device Download PDFInfo
- Publication number
- CN201718069U CN201718069U CN2010202231192U CN201020223119U CN201718069U CN 201718069 U CN201718069 U CN 201718069U CN 2010202231192 U CN2010202231192 U CN 2010202231192U CN 201020223119 U CN201020223119 U CN 201020223119U CN 201718069 U CN201718069 U CN 201718069U
- Authority
- CN
- China
- Prior art keywords
- insulation layer
- coil
- stepping
- cushion rubber
- location
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Images
Landscapes
- General Induction Heating (AREA)
Abstract
The utility model discloses an industrial winding coil inductance heating device and aims to provide the industrial winding coil inductance heating device with the advantages of good using effect, low cost, convenient installation and low probability of damage. The inductance heating device includes a heating cylinder (1) of a plastic moulding machine, a heat insulation layer (2), and a high-temperature resistant coil (3), wherein the heat insulation layer (2) is applied on the periphery of the heating cylinder (1) of the plastic moulding machine, at least one framework plate (4) is arranged outside the heat insulation layer (2) and wound on the periphery of the heat insulation layer (2), the wound and overlapped parts of the framework plate (4) are bonded with each other, a positioning treading-prevention rubber coil I (51) and a positioning treading-prevention rubber coil II (52) are arranged on the framework plate (4), and the high-temperature resistant coil (3) is wound between the positioning treading-prevention rubber coil I (51) and the positioning treading-prevention rubber coil II (52). The inductance heating device can be widely applied in the field of energy-conversion construction technologies of heating systems of the plastic processing machine.
Description
Technical field
The utility model relates to a kind of industrial coiling inductance heater.
Background technology
Electromagnetic induction heating is that a new direction of area research and application is heated in industry in recent years, promptly at the inductance coil of heated container made of iron outer felt around certain value, when coil passes through the alternating current of high frequency, according to electromagnetic induction principle, then can in container made of iron, produce a large amount of eddy current, eddy current raises the container made of iron temperature, thereby realizes the heating to material in the container.
The molding machine cartridge heater that uses in sale, the factory mainly uses the resistance-type heating in the market, and the electromagnetic induction heating of employing energy-saving type, often need on the resistance-type cartridge heater of existing equipment, transform, the resistance-type heating collar is laid down, and change electromagnetic induction coil, it is transformed, and difficulty is big, cost is higher.At this problem, existing document comprises that patent has proposed some solutions, but also has corresponding weak point simultaneously.
The scheme of Chinese patent 200520051559.3 adopts to electromagnetic induction coil and establishes inside and outside skeleton, skeleton is made by the hard insulating material usually, this skeleton structure has reduced the heat efficiency on the one hand, on the other hand because must have made to order in strict accordance with the size of heating object, cause cost higher, and be difficult for installing and using, be unfavorable for large-scale production and use.
The scheme of Chinese patent 200520105939.0 adopts divides the left and right sides two-part butterfly shaped coils, left and right sides two parts of butterfly shaped coils are separately fixed on the non-magnetic conduction skeleton of two semicolumn tubulars, but the coil of this structure is on the one hand because the minimizing of magnetic flux causes the heat efficiency to reduce, result of use is relatively poor, simultaneously, its skeleton also must be had made to order in strict accordance with the size of heating object, has the cost height equally, the defective that is difficult for is installed, and is unfavorable for large-scale production and use.
The scheme of Chinese patent 200620053047.5 adopts the arcuation coil of plane coiling, on the toughness skeleton that coil is made attached to plate material, couple together with the installing hole of screw during installation the plate material two ends, make the toughness skeleton become round, but the coil heat efficiency of plane coiling is not high, the toughness skeleton also need be had made to order according to the size of heating object, is unfavorable for large-scale production and use.
The scheme of Chinese patent 200620130406.2 increases magnetic stripe in coil, and place glass steel shell, but the coil heat efficiency of this structure is not high, and glass steel shell also must be had made to order in strict accordance with the size of heating object, is unfavorable for large-scale production and use.
Though the coil that adopts the plane coiling to form has been save the trouble of on-the-spot coiling, even this type coil is added with magnetic stripe, its heat efficiency is not high yet, and electric energy is not remarkable, can not make full use of the advantage of electromagnetic induction heating.Just it is not tied up outside industrial plastic machine cartridge heater when having the coil of skeleton to install, on-the-spot installation inconvenience, in addition, when operating at the scene, the coil of coiling is very easily added raw material by the molding machine operating personnel because of the scene or damage is trampled in maintenance unintentionally, and has certain potential safety hazard.Have the existence of the coil of skeleton because of its skeleton, particularly those use the skeleton of hard material, have reduced the heat efficiency of industrial inductance heater, more produce and use because of its fixed size has limited.
In sum, there is the technological deficiency that result of use is relatively poor, cost is higher and damage easily in existing coiling inductance heater.
The utility model content
Technical problem to be solved in the utility model is to overcome the deficiencies in the prior art, provide a kind of use with effective, cost is lower, non-damageable industrial coiling inductance heater.
The technical scheme that the utility model adopted is: the utility model comprises molding machine cartridge heater, heat-insulation layer, high temperature resistant coil, the be laid in periphery of described molding machine cartridge heater of described heat-insulation layer, described heat-insulation layer outer setting has at least one frame board, described frame board is wrapped in described heat-insulation layer periphery, it is bonding that described skeleton twines overlapping position, anti-cushion rubber I, the anti-cushion rubber II of stepping in location of stepping in location is set, the anti-anti-described high temperature resistant coil of reeling between the cushion rubber II of stepping on of cushion rubber I and location of stepping in described location on the described frame board.
The anti-anti-cushion rubber II of stepping on of cushion rubber I or described location of stepping in described location is provided with turnover ply-yarn drill mouth, and the line end of described high temperature resistant coil is introduced and drawn from described turnover ply-yarn drill mouth.
Described turnover ply-yarn drill mouth is combined with fixture, is used for fixing the line end of the high temperature resistant coil of introducing and drawing.
The utility model also comprises motor, electric machine support, and described motor is fixedly installed on the described heat-insulation layer by described electric machine support, and the output shaft of described motor is combined with driving-belt and described frame board is in transmission connection.
The beneficial effects of the utility model are:
(1) the coil flux amount maximum of the high temperature resistant coil formation of the utility model on-the-spot coiling outside described molding machine cartridge heater, so heat efficiency height of the present utility model, electric energy is remarkable, result of use is good;
(2) the utility model can have a plurality of frame boards in described heat-insulation layer outer setting, but a plurality of high temperature resistant coils of coiling simultaneously the material in the described molding machine cartridge heater is heated, result of use is better, high temperature resistant coil number can attach according to the actual conditions scene;
(3) do not need to attach the rigid skeleton of magnetic stripe and tailor-made given size because of high temperature resistant coil of the present utility model, so cost of the present utility model is low; In the utility model, described frame board is wrapped in described heat-insulation layer periphery, it is bonding to twine overlapping position, so the size of described frame board can determine according to the size of described molding machine cartridge heater diameter, described frame board when pasting lap can be wide can be narrow, so during cutting, the size of described frame board does not need the strict size that limits, need not have made to order, be convenient to field fabrication and installation, help producing and using;
(4) the utility model also comprises motor, can utilize described motor to drive described frame board rotation by driving-belt and wind the line, and therefore, can improve the speed and the efficient of on-the-spot coiling greatly.
Description of drawings
Fig. 1 is the structural representation of the utility model embodiment one;
Fig. 2 is the structural representation of the utility model embodiment two;
Fig. 3 is the structural representation of the utility model embodiment three.
Embodiment
Embodiment one:
As shown in Figure 1; the described a kind of industrial coiling inductance heater of present embodiment comprises molding machine cartridge heater 1; heat-insulation layer 2; high temperature resistant coil 3; the be laid in periphery of described molding machine cartridge heater 1 of described heat-insulation layer 2; described heat-insulation layer 2 adopts the thick glass fibre cotton cutting of 2cm to form; its length and width are decided according to the length and the diameter of molding machine cartridge heater 1; the glass fibre cotton that cuts is wrapped in molding machine cartridge heater 1` and its binding is fixing; described heat-insulation layer 2 outer setting have a frame board 4; described frame board 4 is wrapped in described heat-insulation layer 2 peripheries; described frame board 4 adopts the thick epoxy resin board cutting of 0.3mm to form; its length and width are determined according to the length and the diameter of described molding machine cartridge heater 1; get final product not too greatly with described molding machine cartridge heater 1 size difference; the epoxy resin board that cuts is wrapped in described heat-insulation layer 2 peripheries; adjust and described heat-insulation layer 2 between elasticity; frame board 4 after guaranteeing to twine can rotate on heat-insulation layer 2; but it is not loosening; described frame board 4 twines overlapping position and uses glue bonding; the anti-cushion rubber I 51 of stepping in location is set on the described frame board 4; the anti-cushion rubber II 52 of stepping in location; the anti-anti-described high temperature resistant coil 3 of reeling between the cushion rubber II 52 of stepping on of cushion rubber I 51 and location of stepping in described location; can the material in the described molding machine cartridge heater 1 be heated for described high temperature resistant coil 3 energized; the anti-cushion rubber I 51 of stepping in described location; the location prevents that stepping on cushion rubber II 52 can position described high temperature resistant coil 3; and described high temperature resistant coil 3 is played a protective role; can prevent effectively that high temperature resistant coil 3 from being added raw material by the molding machine operating personnel because of the scene or damage is trampled in maintenance unintentionally; the anti-anti-cushion rubber II 52 of stepping on of cushion rubber I 51 or described location of stepping in described location is provided with turnover ply-yarn drill mouth 6, and the line end of described high temperature resistant coil 3 is introduced and drawn from described turnover ply-yarn drill mouth 6.Described turnover ply-yarn drill mouth 6 is combined with fixture 61, is used for fixing the line end of the high temperature resistant coil of introducing and drawing.
The anti-cushion rubber I 51 of stepping in described location, the anti-spacing of stepping on cushion rubber II 52 in location that is to say that the width of each heater coil generally is 7cm, in order to ensure the anti-cushion rubber I 51 of stepping in described location, the anti-spacing of stepping on cushion rubber II 52 in location meets the demands and keeps being parallel to each other, also keep simultaneously and the transverse cross-section parallel of molding machine cartridge heater 1, can use millboard that width equates with spacing as template, it is wrapped in the middle position of frame board 4, the use band is fixed, be close to the template edge on the right side of the template of said fixing and twine the anti-cushion rubber II 52 of stepping in described location, the anti-joint of two ends end to end of stepping on cushion rubber II 52 in location stays a turnover ply-yarn drill mouth 6 that can pass through two high temperature resistant lines, its width is the twice of high temperature resistant linear diameter, about 8mm, make and twine the anti-cushion rubber I 51 of stepping in the above location in the same way in the left side of template, untie band, take off template, the anti-anti-cushion rubber II 52 of stepping on of cushion rubber I 51 and location of stepping in described location uses glue to fix.After coil-winding finishes, in order to prevent the winding deformation of coiled, on the described turnover ply-yarn drill mouth 6 fixture 61 is set, the lambda line and the outlet of described high temperature resistant coil 3 are fixed.
Embodiment two:
As shown in Figure 2, in the present embodiment, described heat-insulation layer 2 outer setting have two frame boards 4, anti-cushion rubber I 51, the anti-cushion rubber II 52 of stepping in location of stepping in location all is set on two frame boards 4, the anti-anti-described high temperature resistant coil 3 of reeling between the cushion rubber II 52 of stepping on of cushion rubber I 51 and location of stepping in described location, other features and the winding mode of present embodiment are consistent with embodiment one.
Embodiment three:
As shown in Figure 3, in the present embodiment, described a kind of industrial coiling inductance heater also comprises motor 71, electric machine support 72, described motor 71 is fixedly installed on the described heat-insulation layer 2 by described electric machine support 72, and the output shaft of described motor 71 is combined with driving-belt 73 and is in transmission connection with described frame board 4.
The high temperature resistant line of whole volume is inserted on the bobbin of outside bobbin combined bay 8, bobbin combined bay 8 is placed on described molding machine cartridge heater 1 below, described bobbin combined bay 8 has constant weight, start described motor 71, described motor 71 drives described frame board 4 by driving-belt and rotates, high temperature resistant line is pulled out from bobbin combined bay 8, in proper order automatically around to described frame board 4` and be limited in the anti-cushion rubber I 51 of stepping in location and step in 52 restricted portions of cushion rubber II with the location is anti-.When reaching the number of plies of coiling, generally get two-layerly, promptly stop coiling, cut off high temperature resistant line outlet, and described turnover ply-yarn drill mouth 6 is introduced in outlet, and at described turnover ply-yarn drill mouth 6 place's mounting fixing parts 61, with the winding deformation that prevents coiled with get loose.
The utility model can be widely used in industrial coiling inductance heater.
Claims (4)
1. industrial coiling inductance heater, comprise molding machine cartridge heater (1), heat-insulation layer (2), high temperature resistant coil (3), the be laid in periphery of described molding machine cartridge heater (1) of described heat-insulation layer (2), it is characterized in that: described heat-insulation layer (2) outer setting has at least one frame board (4), described frame board (4) is wrapped in described heat-insulation layer (2) periphery, it is bonding that described frame board (4) twines overlapping position, the anti-cushion rubber I (51) of stepping in location is set on the described frame board (4), the anti-cushion rubber II (52) of stepping in location, the anti-anti-described high temperature resistant coil (3) of reeling between the cushion rubber II (52) of stepping on of cushion rubber I (51) and location of stepping in described location.
2. a kind of industrial coiling inductance heater according to claim 1, it is characterized in that: the anti-anti-cushion rubber II (52) of stepping on of cushion rubber I (51) or described location of stepping in described location is provided with turnover ply-yarn drill mouth (6), and the line end of described high temperature resistant coil (3) is introduced and drawn from described turnover ply-yarn drill mouth (6).
3. a kind of industrial coiling inductance heater according to claim 2, it is characterized in that: described turnover ply-yarn drill mouth (6) is combined with fixture (61).
4. according to claim 1 or 2 or 3 described a kind of industrial coiling inductance heaters, it is characterized in that: it also comprises motor (71), electric machine support (72), described motor (71) is fixedly installed on the described heat-insulation layer (2) by described electric machine support (72), and the output shaft of described motor (71) is combined with driving-belt (73) and is in transmission connection with described frame board (4).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010202231192U CN201718069U (en) | 2010-06-10 | 2010-06-10 | Industrial winding coil inductance heating device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010202231192U CN201718069U (en) | 2010-06-10 | 2010-06-10 | Industrial winding coil inductance heating device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201718069U true CN201718069U (en) | 2011-01-19 |
Family
ID=43464077
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010202231192U Expired - Fee Related CN201718069U (en) | 2010-06-10 | 2010-06-10 | Industrial winding coil inductance heating device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201718069U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102180379A (en) * | 2011-01-27 | 2011-09-14 | 湖北瑞琪粮食有限公司 | Method for coiling solenoid coil in electromagnetic heating rod making machine |
| CN107890276A (en) * | 2017-12-25 | 2018-04-10 | 珠海格力电器股份有限公司 | A kind of winding bracket and electric cooker |
-
2010
- 2010-06-10 CN CN2010202231192U patent/CN201718069U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102180379A (en) * | 2011-01-27 | 2011-09-14 | 湖北瑞琪粮食有限公司 | Method for coiling solenoid coil in electromagnetic heating rod making machine |
| CN107890276A (en) * | 2017-12-25 | 2018-04-10 | 珠海格力电器股份有限公司 | A kind of winding bracket and electric cooker |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN102225622B (en) | Production apparatus and extrusion technology of novel clad pipe | |
| CN201718069U (en) | Industrial winding coil inductance heating device | |
| CN201601857U (en) | Environment-friendly close or sparse winding electromagnetic oven induction wire coil | |
| CN202979345U (en) | High-frequency electromagnetic heating device | |
| CN202758704U (en) | Dry iron-core smoothing reactor | |
| CN203134473U (en) | Stranding machine for cable conductors | |
| CN201536436U (en) | Coil panel of electromagnetic oven | |
| CN209087483U (en) | A kind of insulation board of electrical transformer cores | |
| CN204451155U (en) | High-frequency electromagnetic induction sheet material machine die head heater | |
| CN208241484U (en) | A kind of dedicated nine cooperations permanent magnet direct-drive low-speed big frequency-conversion and speed-regulation motor of wire drawing machine | |
| CN201087968Y (en) | Soft framework electromagnetic induction heating ring | |
| CN201405518Y (en) | Die head of film blowing machine | |
| CN201051758Y (en) | Novel electromagnetic induction heating device | |
| CN102917484A (en) | High-frequency electromagnetic heating device | |
| CN201608929U (en) | Energy-saving electromagnetic oven induction coil | |
| CN101938864A (en) | Plastic mechanical heating structure and reconstruction method of heating structure | |
| CN201067966Y (en) | Electromagnetic induction heating ring for injection moulding machine | |
| CN218314716U (en) | Main body heating energy-saving device of film blowing mold | |
| CN203104838U (en) | Coil direct-winding type closely wound ultrathin wire coil | |
| CN206141070U (en) | Processing equipment is taken to double layer of plastic film complex | |
| CN214479938U (en) | Rotor binding structure of gas turbine generator | |
| CN212588233U (en) | Winding equipment is assisted in motor maintenance | |
| CN219497537U (en) | Plastic packaging machine for inductance processing | |
| CN202077209U (en) | Electromagnetic induction heating device with separated main board and control board | |
| CN204183914U (en) | Induction type glass profile extrusion shaped device |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20110119 Termination date: 20130610 |