CN204183139U - Internal welding machine - Google Patents

Internal welding machine Download PDF

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Publication number
CN204183139U
CN204183139U CN201420663505.1U CN201420663505U CN204183139U CN 204183139 U CN204183139 U CN 204183139U CN 201420663505 U CN201420663505 U CN 201420663505U CN 204183139 U CN204183139 U CN 204183139U
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Prior art keywords
welding machine
support
control system
internal welding
tip
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CN201420663505.1U
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周青松
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ZHONGTA XINXING COMMUNICATION TECHNOLOGY GROUP CO., LTD.
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JINGXIAN COUNTY TELEGRAPH METAL COMPONENT MANUFACTURING Co Ltd
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Abstract

This application discloses a kind of internal welding machine, be applied to pipe tower, comprise: weldering arm, flux delivery machine, welding machine, driving trolley, driven bogie, guide rail, display and control system; Weldering arm comprises: flux delivery pipe, support arm, camera head, straightening mould and tip, and one end of support arm is connected with control system; Control system is connected by flux delivery pipe with flux delivery machine with tip respectively, and the inside of support arm and control system is located at by this flux delivery pipe; Tip is also connected by cable with welding machine; Camera head is arranged at one end of described support arm, and near the position of tip; Camera head, comprising: illuminating lamp and camera, and camera is connected with control system by cable; Support arm is connected by support bar with tip, and straightening mould is arranged at the bottom of support bar; Display is connected with control system.Present application addresses cannot realize easy to operate, welding quality is high, chassis support can move and install the little technical problem that takes up room.

Description

Internal welding machine
Technical field
The utility model relates to technical field of mechanical equipment, specifically, relates to a kind of internal welding machine.
Background technology
Along with steel industry fast development and technological progress, the requirement of welding equipment is also improved constantly.Internal welding machine is that a kind of flux layer that adopts welds the equipment of tubular body, adapted AC welding set as arc power, be applicable to horizontal level or with inclined be not more than 10 degree variously to have, the butt weld of square groove, lap weld and angle welding, etc.
In prior art, the welding of pipe tower adopts workman to enter the interior welds of pipe tower, or carries out submerged-arc welding at pipe tower external notches, but operation is comparatively complicated, and welding quality is bad, and efficiency is not high.In addition, its stand of internal welding machine of the prior art can not move, be the hold-down support being fixed on ground, make like this internal welding machine need in use artificial adjustment weld the length of pipe tower, and that welds due to internal welding machine mostly is bigbore pipe tower, when chassis support is all near internal welding machine, easily collide internal welding machine, causes the damage to internal welding machine.
Therefore, how to research and develop a kind of internal welding machine, just become technical problem urgently to be resolved hurrily.
Utility model content
The subject matter that the application solves is to provide a kind of internal welding machine, with solve cannot realize easy to operate, welding quality is high, chassis support can move and install the little technical problem that takes up room.
In order to solve the problems of the technologies described above, the utility model discloses a kind of internal welding machine, be applied to pipe tower, comprising: weldering arm, flux delivery machine, welding machine, driving trolley, driven bogie, guide rail, display and control system, wherein,
Described weldering arm, comprising: flux delivery pipe, support arm, camera head, straightening mould and tip, wherein,
One end of described support arm is connected with described control system;
Described control system, is connected by flux delivery pipe with described flux delivery machine with described tip respectively, and the inside of described support arm and control system is located at by this flux delivery pipe;
Described tip is also connected by cable with described welding machine;
Described camera head is arranged at one end of described support arm, and near the position of described tip;
Described camera head, comprising: illuminating lamp and camera, and described camera is connected with described control system by cable;
Described support arm is connected by support bar with described tip, and described straightening mould is arranged at the bottom of described support bar;
Described driving trolley, comprising: driving trolley support, two groups of supporting mechanisms, movable motor and road wheels, wherein,
Often organize described supporting mechanism, comprising: a support roller and a servomotor, wherein,
Described support roller is connected with described chassis support by detachable block, and described servomotor is connected with described support roller by cable;
Described road wheel is located on described guide rail, and described movable motor is connected by cable with described road wheel;
Described display is connected with described control system.
Further, wherein, be also provided with a guiding mechanism in described guide rail side, described guiding mechanism is connected by cable with described weldering arm.
Further, wherein, often organize described supporting mechanism radial symmetric to be arranged on described driving trolley support.
Further, wherein, in the bottom of described support arm, and near the position of described control system, also brace table is provided with.
Further, wherein, described brace table, comprising: axially symmetrically arranged first dull and stereotyped and the second dull and stereotyped and at least two group hydraulic-feed mechanisms, wherein,
Described first flat board welds mutually with described support arm, and the bottom that described hydraulic-feed mechanism is located at described first flat board is welded mutually with the second flat board.
Further, wherein, being arranged between described first dull and stereotyped and the second flat board of hydraulic-feed mechanism radial symmetric described in two groups.
Further, wherein, described driven bogie, comprising: driven bogie support, two support rollers, movable motor and road wheels, wherein,
Two described support rollers are arranged on described driven bogie support respectively by detachable block;
Described road wheel is located on described guide rail, and described movable motor is connected by cable with described road wheel.
Further, wherein, described flux delivery pipe is made up of insulating materials.
Further, wherein, described insulating materials is nylon, rubber or plastics.
Compared with prior art, a kind of internal welding machine described in the utility model, reaches following effect:
(1) internal welding machine described in the utility model, weldering arm is provided with straightening mould, can makes after welding, utilizes straightening mould to press pipe tower, improves welding quality.
(2) internal welding machine described in the utility model, is provided with track, and chassis support along rail moving, can not can collide with internal welding machine.
(3) internal welding machine described in the utility model, also can arrange guiding mechanism, and this guiding mechanism can make support arm not swing, and tip can be welded according to straight line.
(4) internal welding machine described in the utility model, its structure is simple, easy to operate.
Certainly, implement arbitrary product of the present utility model must not necessarily need to reach above-described all technique effects simultaneously.
Accompanying drawing explanation
Accompanying drawing described herein is used to provide further understanding of the present utility model, forms a part of the present utility model, and schematic description and description of the present utility model, for explaining the utility model, is not formed improper restriction of the present utility model.In the accompanying drawings:
Fig. 1 is the overall structure figure of the internal welding machine described in the utility model embodiment one;
Fig. 2 is the partial enlarged drawing of the internal welding machine described in the utility model embodiment one;
Fig. 3 is the front view of the driving trolley of internal welding machine described in the utility model embodiment one;
Fig. 4 is the front view of the brace table of internal welding machine described in the utility model embodiment two;
Fig. 5 is the front view of the driven bogie of internal welding machine described in the utility model embodiment two.
Detailed description of the invention
As employed some vocabulary to censure specific components in the middle of description and claim.Those skilled in the art should understand, and hardware manufacturer may call same assembly with different noun.This specification and claims are not used as with the difference of title the mode distinguishing assembly, but are used as the criterion of differentiation with assembly difference functionally." comprising " as mentioned in the middle of description and claim is in the whole text an open language, therefore should be construed to " comprise but be not limited to "." roughly " refer to that in receivable error range, those skilled in the art can solve the technical problem within the scope of certain error, reach described technique effect substantially.In addition, " couple " word and comprise directly any and indirectly electric property coupling means at this.Therefore, if describe a first device in literary composition to be coupled to one second device, then represent described first device and directly can be electrically coupled to described second device, or be indirectly electrically coupled to described second device by other devices or the means that couple.Description subsequent descriptions is for implementing better embodiment of the present utility model, and right described description is to illustrate for the purpose of rule of the present utility model, and is not used to limit scope of the present utility model.Protection domain of the present utility model is when being as the criterion depending on the claims person of defining.
Embodiment one
As shown in Figure 1, be a kind of internal welding machine described in the present embodiment 1, described internal welding machine is applied to cylindrical tower, comprising: weldering arm 1, flux delivery machine 2, welding machine 3, driving trolley 4, driven bogie 5, guide rail 6, display and control system 7, wherein,
As shown in Figure 2, described weldering arm 1, comprising: flux delivery pipe 11, support arm 12, camera head 13, straightening mould 14 and tip 15, wherein,
One end of described support arm 12 is connected with described control system 7;
Described control system 7, is connected by flux delivery pipe 11 with described flux delivery machine 2 with described tip 15 respectively, and the inside of described support arm 12 and control system 7 is located at by this flux delivery pipe 11;
Described tip 15 is also connected by cable with described welding machine 3;
Described camera head 13 is arranged at one end of described support arm 12, and near the position of described tip 15;
Particularly, described camera head 13, comprising: illuminating lamp and camera 131, and described camera 131 is connected with described control system 7 by cable;
Described support arm 12 is connected by support bar 16 with described tip 15, and described straightening mould 14 is arranged at the bottom of described support bar 16;
Solder flux, by the control of control system 7, exports in described flux delivery pipe 11, according to the size of weld seam, determines the flow of solder flux, input tip 15, cooperatively weld with welding wire from flux delivery pipe 11 from flux delivery machine 2.
As shown in Figure 3, described driving trolley 4, comprising: driving trolley support 41, two groups of supporting mechanisms 42, movable motor 43 and road wheels 44, wherein,
Often organize described supporting mechanism 42, comprising: a support roller 421 and a servomotor 422, wherein,
Particularly, described support roller 421 is connected with described driving trolley support 41 by detachable block, and described servomotor 422 is connected with described support roller 421 by cable, and described support roller 421 drives its rotation by described servomotor 422;
Described road wheel 44 is located on described guide rail 6, and described movable motor 43 is connected by cable with described road wheel 44, and described driving trolley 4 moves on described guide rail 6;
Preferably, as shown in Figure 3, often organize described supporting mechanism 42 radial symmetric to be arranged on described driving trolley 41 support.
Described display is connected with described control system 7, owing to being provided with camera head 13, can be seen by display and then control the whether positive butt welded seam of tip 15 that camera head 13 li shows servomotor 422 by control system 7 and drive support roller 421 to rotate the position regulating pipe tower 9.
Embodiment 2
As shown in Figure 1, be a kind of internal welding machine described in the present embodiment 1, the basis based on embodiment 1:
Preferably, be also provided with a guiding mechanism in described guide rail 6 side, described guiding mechanism is connected by cable with described support arm 12, and this guiding mechanism can make support arm 12 not swing, and tip 15 can weld according to straight line.
Preferably, as shown in Figure 1, in the bottom of described support arm 12, and near the position of described control system 7, brace table 8 is also provided with.
Particularly, as shown in Figure 4, described brace table 8, comprising: axially the symmetrically arranged first dull and stereotyped 81 and second flat board 82 and at least two group hydraulic-feed mechanisms 83, wherein,
Described first dull and stereotyped 81 welds mutually with described support arm 12, and the bottom that described hydraulic-feed mechanism 83 is located at described first flat board 81 is welded mutually with second dull and stereotyped 82.
Described brace table 8, for supporting described support arm 12, according to the relative position of the size adjustment support arm 12 of pipe tower 9 caliber, makes the welding that solder flux matches with weld seam.
Preferably, being arranged between described first dull and stereotyped 81 and second flat board 82 of hydraulic-feed mechanism 83 radial symmetric described in two groups.
As shown in Figure 5, described driven bogie 5, comprising: driven bogie support 51, two groups of support rollers 421, movable motor 43 and road wheels 44, wherein,
Particularly, support roller 421 described in two groups is arranged on described driven bogie support 51 respectively by detachable block, and described road wheel 44 is located on described guide rail 6, and described movable motor 43 is connected by cable with described road wheel 44; Described driven bogie 5 is followed described driving trolley 4 and is moved on described guide rail 6.
In addition, described flux delivery pipe 11 is made up of insulating materials, and described insulating materials can be nylon, rubber or plastics, selects this three kinds of insulating materials in the present embodiment, and certainly, in actual production, described deformable soft material is not limited to this three kinds of materials.
Compared with prior art, a kind of internal welding machine described in the utility model, reaches following effect:
(1) internal welding machine described in the utility model, weldering arm is provided with straightening mould, and can make when welding, the tower body of pipe tower can not produce bending, improves welding quality.
(2) internal welding machine described in the utility model, is provided with track, and chassis support along rail moving, can not can collide with internal welding machine.
(3) internal welding machine described in the utility model, also can arrange guiding mechanism, and this guiding mechanism can make support arm not swing, and tip can weld according to straight line.
(4) internal welding machine described in the utility model, its structure is simple, easy to operate.
Certainly, implement arbitrary product of the present utility model must not necessarily need to reach above-described all technique effects simultaneously.
Also it should be noted that, term " comprises ", " comprising " or its any other variant are intended to contain comprising of nonexcludability, thus make to comprise the process of a series of key element, method, commodity or equipment and not only comprise those key elements, but also comprise other key elements clearly do not listed, or also comprise by the intrinsic key element of this process, method, commodity or equipment.When not more restrictions, the key element limited by statement " comprising ... ", and be not precluded within process, method, commodity or the equipment comprising described key element and also there is other identical element.
It will be understood by those skilled in the art that embodiment of the present utility model can be provided as method, system or computer program.Therefore, the utility model can adopt the form of complete hardware embodiment, completely software implementation or the embodiment in conjunction with software and hardware aspect.And the utility model can adopt in one or more form wherein including the upper computer program implemented of computer-usable storage medium (including but not limited to magnetic disc store, CD-ROM, optical memory etc.) of computer usable program code.
The foregoing is only embodiment of the present utility model, be not limited to the utility model.To those skilled in the art, the utility model can have various modifications and variations.All do within spirit of the present utility model and principle any amendment, equivalent replacement, improvement etc., all should be included within right of the present utility model.

Claims (9)

1. an internal welding machine, is applied to pipe tower, it is characterized in that, comprising: weldering arm, flux delivery machine, welding machine, driving trolley, driven bogie, guide rail, display and control system, wherein,
Described weldering arm, comprising: flux delivery pipe, support arm, camera head, straightening mould and tip, wherein,
One end of described support arm is connected with described control system;
Described control system, is connected by flux delivery pipe with described flux delivery machine with described tip respectively, and the inside of described support arm and control system is located at by this flux delivery pipe;
Described tip is also connected by cable with described welding machine;
Described camera head is arranged at one end of described support arm, and near the position of described tip;
Described camera head, comprising: illuminating lamp and camera, and described camera is connected with described control system by cable;
Described support arm is connected by support bar with described tip, and described straightening mould is arranged at the bottom of described support bar;
Described driving trolley, comprising: driving trolley support, two groups of supporting mechanisms, movable motor and road wheels, wherein,
Often organize described supporting mechanism, comprising: a support roller and a servomotor, wherein,
Described support roller is connected with described chassis support by detachable block, and described servomotor is connected with described support roller by cable;
Described road wheel is located on described guide rail, and described movable motor is connected by cable with described road wheel;
Described display is connected with described control system.
2. internal welding machine according to claim 1, is characterized in that, is also provided with a guiding mechanism in described guide rail side, and described guiding mechanism is connected by cable with described weldering arm.
3. internal welding machine according to claim 1, is characterized in that, often organizes described supporting mechanism radial symmetric and is arranged on described driving trolley support.
4. internal welding machine according to claim 1, is characterized in that, in the bottom of described support arm, and near the position of described control system, is also provided with brace table.
5. internal welding machine according to claim 4, is characterized in that, described brace table, comprising: axially symmetrically arranged first dull and stereotyped and the second dull and stereotyped and at least two group hydraulic-feed mechanisms, wherein,
Described first flat board welds mutually with described support arm, and the bottom that described hydraulic-feed mechanism is located at described first flat board is welded mutually with the second flat board.
6. internal welding machine according to claim 5, is characterized in that, being arranged between described first flat board and the second flat board of hydraulic-feed mechanism radial symmetric described in two groups.
7. internal welding machine according to claim 1, is characterized in that, described driven bogie, comprising: driven bogie support, two support rollers, movable motor and road wheels, wherein,
Two described support rollers are arranged on described driven bogie support respectively by detachable block;
Described road wheel is located on described guide rail, and described movable motor is connected by cable with described road wheel.
8. internal welding machine according to claim 1, is characterized in that, described flux delivery pipe is made up of insulating materials.
9. internal welding machine according to claim 8, is characterized in that, described insulating materials is nylon, rubber or plastics.
CN201420663505.1U 2014-11-07 2014-11-07 Internal welding machine Active CN204183139U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105643075A (en) * 2016-01-26 2016-06-08 浙江沪新不锈钢制造有限公司 Plasma welding machine
CN106475668A (en) * 2016-12-28 2017-03-08 江苏铭远杆塔有限公司 The small-bore interior submerged arc automatic welding machine of cast tower section
CN109963667A (en) * 2016-11-21 2019-07-02 株式会社中田制作所 Weld pipe manufacturing apparatus and welding pipe manufacturing method

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105643075A (en) * 2016-01-26 2016-06-08 浙江沪新不锈钢制造有限公司 Plasma welding machine
CN109963667A (en) * 2016-11-21 2019-07-02 株式会社中田制作所 Weld pipe manufacturing apparatus and welding pipe manufacturing method
US11305323B2 (en) 2016-11-21 2022-04-19 Nakata Manufacturing Co., Ltd. Welded pipe manufacturing apparatus and welded pipe manufacturing method
CN106475668A (en) * 2016-12-28 2017-03-08 江苏铭远杆塔有限公司 The small-bore interior submerged arc automatic welding machine of cast tower section

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C14 Grant of patent or utility model
GR01 Patent grant
EE01 Entry into force of recordation of patent licensing contract
EE01 Entry into force of recordation of patent licensing contract

Assignee: BEIJING XINDALI IRON TOWER TECHNOLOGY CO., LTD.

Assignor: JINGXIAN COUNTY TELEGRAPH METAL COMPONENT MANUFACTURING CO., LTD.

Contract record no.: 2017990000406

Denomination of utility model: Steel tube multiple-wire internal welding machine nose

Granted publication date: 20150304

License type: Common License

Record date: 20171019

TR01 Transfer of patent right
TR01 Transfer of patent right

Effective date of registration: 20180428

Address after: 100076 2 building, No. 56, Jiu Jing Zhuang, Dahongmen, Fengtai District, Beijing.

Patentee after: ZHONGTA XINXING COMMUNICATION TECHNOLOGY GROUP CO., LTD.

Address before: 053511 Zhou Lu Village, Guangzhou City, Jingxian County, Hengshui, Hebei

Patentee before: JINGXIAN COUNTY TELEGRAPH METAL COMPONENT MANUFACTURING CO., LTD.