CN204171509U - The spot arc welding all-in-one that a kind of associated machine people controls - Google Patents
The spot arc welding all-in-one that a kind of associated machine people controls Download PDFInfo
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- CN204171509U CN204171509U CN201420460172.2U CN201420460172U CN204171509U CN 204171509 U CN204171509 U CN 204171509U CN 201420460172 U CN201420460172 U CN 201420460172U CN 204171509 U CN204171509 U CN 204171509U
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Abstract
The utility model relates to the spot arc welding all-in-one that in industrial production technology field, associated machine people controls, comprise controller, robot control cabinet, robot, servo displacing system, mash welder, arc-welding machine and application tool, first output signal line of controller connects the input signal cable of robot control cabinet, the output signal line of robot control cabinet connects robot input signal cable, second output signal line of controller connects the direct current generator input signal cable of servo displacing system, 3rd output signal line difference tie point welding machine of controller and the input signal cable of arc-welding machine, controller control switch board sends instruction and transfers spot welding in robot control cabinet or arc-welding services package, welded by servo displacing system control point welding machine or arc-welding machine.The utility model advantage is: easy to operate, time saving and energy saving, and positioning precision, welding quality are high, and security reliability is good, and production efficiency is high, the problem that when solving different work person's operation, angle is different.
Description
[technical field]
The utility model relates to industrial production technology field, specifically to the spot arc welding all-in-one that a kind of associated machine people integrating spot welding and arc-welding of various sheet metal and soldering wires controls, be widely used in Aeronautics and Astronautics, the energy, electronics, automobile, light industry etc. needs in the industrial production line of spot welding and welding technology simultaneously.
[background technology]
Welding technology is the important component part of modern welding technology, and its range of application almost covers all welding production fields.Being growing more intense in recent years along with market competition, improves the productivity ratio of welding production, ensures product quality, realizes the automation of welding production, the intelligent attention more and more obtaining welding production enterprise.And dissolving in of the modern high technologies such as artificial intelligence technology, computer vision technique, digital information treatment technology, Robotics, also impel welding technology just towards welding procedure high efficiency, source of welding current digital control, welding quality intelligent control, the roboticized future development of welding production process.
Auto industry is spot welding robot's typical application.Each car body of general assembling has approximately needed 3000-4000 solder joint, and 60% to be completed by robot wherein.At present, design concept traditionally, has wanted spot welding and arc-welding work, must carry out continuous productive process by a Robot Spot Welding work station and a robot arc-welding work station.Spot welding and arc-welding Liang Tai robot are successively respectively to having activity duration long, the shortcoming such as floor space is large, time cost is high, productive temp is low during workpiece operation.
[summary of the invention]
The purpose of this utility model is the shortcoming overcoming conventional bonding technique, improve production line JPH value as much as possible, difference mounting points welding machine and arc-welding machine on a robot the 6th axle, in hardware configuration, two kinds of welding plates are installed simultaneously, by the spot welding in controller manipulation robot system and arc-welding services package, send spot welding and arc-welding two kinds order respectively, realize the welding to parts different process step.
To achieve these goals, design the spot arc welding all-in-one that a kind of associated machine people controls, comprise controller, robot control cabinet, robot, servo displacing system, mash welder, arc-welding machine and application tool, first output signal line of controller connects the input signal cable of robot control cabinet, the output signal line of robot control cabinet connects robot input signal cable, second output signal line of controller connects the direct current generator input signal cable of servo displacing system, 3rd output signal line difference tie point welding machine of controller and the input signal cable of arc-welding machine, described controller 1 control switch board 2 sends instruction and transfers spot welding in robot control cabinet or arc-welding services package, control 3 is welded by servo displacing system control point welding machine 5 or arc-welding machine 6, described robot control cabinet 2 is provided with spot welding service application tool and arc-welding service application tool, can control 3 be elevated start and stop to adjust welding equipment to suitable position carry out spot welding or arc-welding operation, described servo displacing system 4 is arranged on robot 3 the 6th rotating shaft and controls end, described mash welder 5 and arc-welding machine 6 are fixed on left part and the bottom of the direct current generator of servo displacing system 4 respectively by connector, when needs spot weld operation, controller 1 direct current generator controlled in servo displacing system 4 rotates suitable angle, spot welding command function in start-up connector 1, coordinate the control instruction control of robot control cabinet to realize spot weld operation simultaneously, when needs arc-welding operates, the direct current generator controlled in servo displacing system rotates suitable angle, arc-welding command function in start-up connector 1, coordinate robot control cabinet 2 control instruction control arc-welding operation simultaneously.
Controller model adopts OMRON CJ2M CPU13 or DRT12 or NE1A-SCPU02.
Robot control cabinet model adopts YASKAWA ERDR-ES0165D-A00-C.
Robot model adopts YASKAWA YR-ES0165D-A00-C.
Arc-welding machine model adopts BINZEL CAT2C472437.
Mash welder model adopts ARO V147215000F 3G-75>125/2-MFDC.
In servo displacing system, direct current generator model is SIEMENS KAS89-LEN112MH4E-L32NH, and motor driving type number is MITSUBISHI FR-A740-5.5K-CHT.
The utility model compared with the existing technology, its advantage is: control end at robot the 6th axle and install servo displacing system, difference mounting points welding machine and arc-welding machine on servo displacing system, two kinds of welding plates to be installed in hardware configuration simultaneously, spot welding and arc-welding is controlled by robot system, send spot welding and arc-welding two kinds order as required respectively, realize the welding to parts different process step, easy to operate, time saving and energy saving, erection space is little, working space is large, positioning precision is high, ensure that welding quality, security reliability is good, production efficiency is high, the problem that when effectively solving different work person's operation, angle is different.
[accompanying drawing explanation]
Fig. 1 is a kind of configuration diagram of spot arc welding all-in-one.
Fig. 2 is a kind of better real-time architecture figure of spot arc welding all-in-one.
In figure: 1. controller 2. robot control cabinet 3. robot 4. servo displacing system 5. mash welder 6. arc-welding machine;
Specify Fig. 1 as Figure of abstract of the present utility model.
[detailed description of the invention]
Below in conjunction with accompanying drawing, the utility model is described in further detail, and the structure of this device and principle are very clearly concerning the people of this specialty.Should be appreciated that specific embodiment described herein only in order to explain the utility model, and be not used in restriction the utility model.
The framework of spot arc welding all-in-one as shown in Figure 1, mainly comprise six large modules, i.e. controller 1, robot control cabinet 2, robot 3, servo displacing system 4, mash welder 5, arc-welding machine 6, controller 1 can control switch board 2, the spot welding in instruction transfer robot control cabinet or arc-welding services package can be sent, control handles mash welder 5 or arc-welding machine 6 welds, and can control servo displacing system 4; There is in robot control cabinet 2 spot welding services package and arc-welding services package simultaneously, can control 3 be elevated start and stop to adjust welding equipment to suitable position carry out spot welding or arc-welding operation; Servo displacing system 4 is arranged on robot 3 the 6th axle and controls end; Mash welder 5 and arc-welding machine 6 are fixedly mounted on the direct current generator in servo displacing system 4 respectively in a different manner.When needs spot weld operation, controller 1 direct current generator controlled in servo displacing system 4 rotates suitable angle, the spot welding command function in start-up connector 1, coordinates the control instruction control of robot control cabinet 2 to realize spot weld operation simultaneously; When needs arc-welding operates, the direct current generator controlled in servo displacing system rotates suitable angle, the arc-welding command function in start-up connector 1, coordinates robot control cabinet 2 control instruction control to realize arc-welding operation simultaneously.
With reference to the structure chart that figure 2 is spot arc welding all-in-ones, mainly comprise: controller 1, robot control cabinet 2, robot 3, arc-welding machine 6, servo displacing system 4, mash welder 5.Here point out that the type selecting of each parts in better real-time case is respectively:
Controller 1 brand and model is OMRON CJ2M CPU13, DRT12, NE1A-SCPU02;
Robot control cabinet 2 brand and model is YASKAWA ERDR-ES0165D-A00-C;
Robot 3 brand and model is YASKAWA YR-ES0165D-A00-C;
The brand and model of arc-welding machine 6 is BINZEL CAT2C472437;
In servo displacing system 4: direct current generator type selecting is SIEMENS KAS89-LEN112MH4E-L32NH; Motor drives brand and model to be MITSUBISHI FR-A740-5.5K-CHT;
The brand and model of mash welder 5 is ARO V147215000F 3G-75>125/2-MFDC;
The brand of the power supply of mash welder and arc-welding machine and spot welding plate, arc-welding plate and model can be selected according to workplace and demand.
Operator's control, controller and servo shifting platform realize the execution in turn of different welding process.When needs spot weld operation, control servo displacing system and rotate suitable angle, the spot welding command function in start-up connector, coordinate the control instruction control of robot control cabinet to realize spot weld operation simultaneously; When needs arc-welding operates, control direct current generator and rotate suitable angle, the arc-welding command function in start-up connector, coordinate the control instruction control of robot control cabinet to realize arc-welding operation simultaneously.
The above is only preferred embodiment of the present utility model; it should be pointed out that for those skilled in the art, under the prerequisite not departing from the utility model principle; can also make some improvements and modifications, these improvements and modifications also should be considered as protection domain of the present utility model.
Claims (7)
1. the spot arc welding all-in-one of an associated machine people control, comprise controller, robot control cabinet, robot, servo displacing system, mash welder, arc-welding machine and application tool, it is characterized in that first output signal line of controller connects the input signal cable of robot control cabinet, the output signal line of robot control cabinet connects robot input signal cable, second output signal line of controller connects the direct current generator input signal cable of servo displacing system, 3rd output signal line difference tie point welding machine of controller and the input signal cable of arc-welding machine, described controller (1) control switch board (2) sends instruction and transfers spot welding in robot control cabinet or arc-welding services package, control (3) is welded by servo displacing system control point welding machine (5) or arc-welding machine (6), described robot control cabinet (2) is provided with spot welding service application tool and arc-welding service application tool, can control (3) lifting start and stop adjust welding equipment to suitable position carry out spot welding or arc-welding operation, described servo displacing system (4) is arranged on robot (3) the 6th rotating shaft and controls end, described mash welder (5) and arc-welding machine (6) are fixed on left part and the bottom of the direct current generator of servo displacing system (4) respectively by connector, when needs spot weld operation, the direct current generator that controller (1) controls in servo displacing system (4) rotates suitable angle, spot welding command function in start-up connector (1), coordinate the control instruction control of robot control cabinet to realize spot weld operation simultaneously, when needs arc-welding operates, the direct current generator controlled in servo displacing system rotates suitable angle, arc-welding command function in start-up connector (1), coordinate the arc-welding of robot control cabinet (2) control instruction control to operate simultaneously.
2. the spot arc welding all-in-one of a kind of associated machine people control as claimed in claim 1, is characterized in that controller model adopts OMRON CJ2M CPU13 or DRT12 or NE1A-SCPU02.
3. the spot arc welding all-in-one of a kind of associated machine people control as claimed in claim 1, is characterized in that robot control cabinet model adopts YASKAWA ERDR-ES0165D-A00-C.
4. the spot arc welding all-in-one of a kind of associated machine people control as claimed in claim 1, is characterized in that robot model adopts YASKAWA YR-ES0165D-A00-C.
5. the spot arc welding all-in-one of a kind of associated machine people control as claimed in claim 1, is characterized in that arc-welding machine model adopts BINZEL CAT2 C472437.
6. the spot arc welding all-in-one of a kind of associated machine people control as claimed in claim 1, is characterized in that mash welder model adopts ARO V147215000F 3G-75>125/2-MFDC.
7. the spot arc welding all-in-one of a kind of associated machine people control as claimed in claim 1, it is characterized in that in servo displacing system, direct current generator model is SIEMENS KAS89-LEN112MH4E-L32NH, motor driving type number is MITSUBISHI FR-A740-5.5K-CHT.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420460172.2U CN204171509U (en) | 2014-08-14 | 2014-08-14 | The spot arc welding all-in-one that a kind of associated machine people controls |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420460172.2U CN204171509U (en) | 2014-08-14 | 2014-08-14 | The spot arc welding all-in-one that a kind of associated machine people controls |
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| CN204171509U true CN204171509U (en) | 2015-02-25 |
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| CN201420460172.2U Expired - Fee Related CN204171509U (en) | 2014-08-14 | 2014-08-14 | The spot arc welding all-in-one that a kind of associated machine people controls |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104785934A (en) * | 2015-04-03 | 2015-07-22 | 蓝姆汽车焊接设备(上海)有限公司 | Automobile seat cushion automatic welding production line and production method thereof |
| CN107775145A (en) * | 2016-08-26 | 2018-03-09 | 重庆安博自动化设备有限公司 | Scratch start integration station and its control method |
-
2014
- 2014-08-14 CN CN201420460172.2U patent/CN204171509U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104785934A (en) * | 2015-04-03 | 2015-07-22 | 蓝姆汽车焊接设备(上海)有限公司 | Automobile seat cushion automatic welding production line and production method thereof |
| CN107775145A (en) * | 2016-08-26 | 2018-03-09 | 重庆安博自动化设备有限公司 | Scratch start integration station and its control method |
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| C14 | Grant of patent or utility model | ||
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Effective date of registration: 20150914 Granted publication date: 20150225 |
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| RINS | Preservation of patent right or utility model and its discharge | ||
| PD01 | Discharge of preservation of patent |
Date of cancellation: 20150914 Granted publication date: 20150225 |
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| RINS | Preservation of patent right or utility model and its discharge | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
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| CF01 | Termination of patent right due to non-payment of annual fee |