CN204167097U - A kind of numerical control electric coil winding machine - Google Patents

A kind of numerical control electric coil winding machine Download PDF

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Publication number
CN204167097U
CN204167097U CN201420493328.7U CN201420493328U CN204167097U CN 204167097 U CN204167097 U CN 204167097U CN 201420493328 U CN201420493328 U CN 201420493328U CN 204167097 U CN204167097 U CN 204167097U
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China
Prior art keywords
module
numerical control
speed
turns
control pulses
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CN201420493328.7U
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Chinese (zh)
Inventor
祝志斌
祝俞毅
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SHANGHAI SHENMO ELECTRICITY CO Ltd
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SHANGHAI SHENMO ELECTRICITY CO Ltd
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Priority to CN201420493328.7U priority Critical patent/CN204167097U/en
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Abstract

The utility model discloses a kind of numerical control electric coil winding machine, comprise CPU module and DC speed-regulating motor, the input of described CPU module is connected with button setting module, output is connected with winding turns display module, power end passes through voltage transformation module, switch-fuse is connected with electric main, wherein, described CPU module is by internal data bus and photoelectricity sampling module, synchronous numerical control pulses generation module is connected, the power end of described synchronous numerical control pulses generation module is connected with synchronizing voltage module, the input of described synchronous numerical control pulses generation module is connected with current sample module, the output of described synchronous numerical control pulses generation module is connected with DC speed-regulating motor by silicon controlled rectifier.The utility model, by synchronous numerical control pulses generation module drive DC speed-regulating motor, presets the coiling number of turns and the real-time current coiling number of turns of display, have that starting torque is large, speed governing steadily, the feature of precise control, and structure is simple, is easy to operation and uses.

Description

A kind of numerical control electric coil winding machine
Technical field
The utility model relates to a kind of Winder, particularly relates to a kind of numerical control electric coil winding machine.
Background technology
Coil winding machine is the machine object of wire is wound on specific workpiece, is applied to electroacoustic enterprise.Every electric equipment products need to turn to inductance coil with enamel covered wire (abbreviation enamelled wire) mostly, just need to use coil winding machine.Such as: various motor, fluorescent lamp ballast, all size transformer, television set.The middle week of broadcast receiver, inductance coil, line output transformer (high voltage package), the high-tension coil on ignition, mosquito killer, loudspeaker, earphone, the voice coil loudspeaker voice coil of microphone, various electric welding machine etc., coil here all need with coil winding machine come around.Existing electric coil winder existence and stability is poor, and operation uses the shortcoming of underaction.
Utility model content
Technical problem to be solved in the utility model is to provide a kind of numerical control electric coil winding machine, have that starting torque is large, speed governing steadily, the feature of precise control, and structure is simple, is easy to operation and uses.
The utility model is solve the problems of the technologies described above the technical scheme adopted to be to provide a kind of numerical control electric coil winding machine, comprise CPU module and DC speed-regulating motor, the input of described CPU module is connected with button setting module, output is connected with winding turns display module, power end passes through voltage transformation module, switch-fuse is connected with electric main, wherein, described CPU module is by internal data bus and photoelectricity sampling module, synchronous numerical control pulses generation module is connected, the power end of described synchronous numerical control pulses generation module is connected with synchronizing voltage module, the input of described synchronous numerical control pulses generation module is connected with current sample module, the output of described synchronous numerical control pulses generation module is connected with DC speed-regulating motor by silicon controlled rectifier.
Above-mentioned numerical control electric coil winding machine, wherein, described CPU module is single-chip microcomputer, and described button setting module is the digital driver plate shifting to an earlier date the number of turns for the default autostop number of turns and brake, and described winding turns display module is digital display tube.
Above-mentioned numerical control electric coil winding machine, wherein, described DC speed-regulating motor is 2 ~ 4 pole DC speed-regulating motors and with tailstock ejector device, the output shaft of described DC speed-regulating motor is connected with belt pulley, speed-changing gear box successively.
The utility model contrast prior art has following beneficial effect: the numerical control electric coil winding machine that the utility model provides, by synchronous numerical control pulses generation module drive DC speed-regulating motor, preset the coiling number of turns by button setting module and show the current coiling number of turns in real time, have that starting torque is large, speed governing steadily, the feature of precise control, and structure is simple, is easy to operation and uses.
Accompanying drawing explanation
Fig. 1 is the utility model numerical control electric coil winding machine circuitry block schematic diagram.
In figure:
1 CPU module 2 DC speed-regulating motor 3 photoelectricity sampling module
4 synchronous numerical control pulses generation module 5 silicon controlled rectifier 6 current sample modules
7 synchronizing voltage module 8 voltage transformation module 9 button setting modules
10 winding turns display module 11 switch-fuses
Embodiment
Below in conjunction with drawings and Examples, the utility model will be further described.
Fig. 1 is the utility model numerical control electric coil winding machine circuitry block schematic diagram.
Refer to Fig. 1, the numerical control electric coil winding machine that the utility model provides comprises CPU module 1 and DC speed-regulating motor 2, the input of described CPU module 1 is connected with button setting module 9, output is connected with winding turns display module 10, power end is by voltage transformation module 8, switch-fuse 11 is connected with electric main, wherein, described CPU module 1 is by internal data bus and photoelectricity sampling module 3, synchronous numerical control pulses generation module 4 is connected, the power end of described synchronous numerical control pulses generation module 4 is connected with synchronizing voltage module 7, the input of described synchronous numerical control pulses generation module 4 is connected with current sample module 6, the output of described synchronous numerical control pulses generation module 4 is connected with DC speed-regulating motor 2 by silicon controlled rectifier 5.
The numerical control electric coil winding machine that the utility model provides, wherein, described CPU module 1 is single-chip microcomputer, and described button setting module 9 is the digital driver plate shifting to an earlier date the number of turns for the default autostop number of turns and brake, and described winding turns display module 10 is digital display tube.Flexible operation is comfortable, be provided with preset control, stepless speed regulation, positive reverse count, brake in advance, automatic shutdown function; there is the advantages such as starting torque is large, speed governing steady, precise control; and with tailstock ejector device, be the desirable spooling equipment of middle small machine, motor and all kinds of transformer manufacturing and maintenance industry.Suitable overlength, all kinds of line bag of Large diameter rotary, transducer, the winding of flaw detection high-tension coil; The winding of thick line, lenticular wire class line bag; The winding of magneto saddle-shape iron-core coil; The winding of all kinds of coil of stator of motor of Y315 and below 400KW and the winding of all kinds of transformer wire bag.
The numerical control electric coil winding machine that the utility model provides, described DC speed-regulating motor 2 is preferably 2 ~ 4 pole DC speed-regulating motors and with tailstock ejector device, the output shaft of described DC speed-regulating motor 2 is connected with belt pulley, speed-changing gear box successively.Belt pulley is as primary speed-down mechanism, and speed-changing gear box is as two reduction gear.The each important technological parameters of numerical control electric coil winding machine of the present utility model is as follows:
Spindle motor: 0.8KW 2 ~ 4 pole DC speed-regulating motor
Faceplate diameter: 200mm
Primary speed-down: belt pulley
Double reduction: speed-changing gear box
Main shaft output speed:
0 ~ 200 rev/min, ◇ 301 type is suitable for :≤200KW
0 ~ 300 rev/min, ◇ 302 type is suitable for :≤100KW
0 ~ 600 rev/min, ◇ 303 type is suitable for :≤22KW
Automatic winding displacement joined by 0 ~ 300 rev/min, ◇ 304 type
Alignment of shafts height: apart from ground 700mm
Can coiling width: 0 ~ 450mm can coiling diameter: 0 ~ 1300mm.
The numerical control electric coil winding machine that the utility model provides, specific operation process is as follows:
1, coil winding machine is in energising situation, power supply indicator Ying Liang, and the charactron that now closes a switch automatically resets display zero (pressing " reset " key under abnormal conditions to reset).
2, " rotating forward " and " reversion " is selected; Set the desired number of turns, and speed governing knob is adjusted to zero.
3, as through once running, in winding process, there is number of turns overshoot phenomenon, can select " brake in advance ".
4, press " start/suspend ", now " run indicator " is bright, and coil winding machine operates, and shows the number of turns of current coiling, and now " speed-regulating potentiometer " is to high speed.When autostop (indicator light goes out) after predetermined amount.
5, " starting/suspend " key function is often press primary key charactron when zero-bit, the current number of turns that storage is once preset and brake lead.When pilot process suspends, often press primary key, the current number of turns that only storage is default.After coiling, by primary key, for charactron resets, press second time key, repeat coiling (allowing to change the setting number of turns in any shutdown moment).
6, changing direction of winding as needed in winding process, should suspend, and after motor stalling, press " positive/negative turn " switch.
7, be protection the machine, " start/suspend " key press Time-delayed trigger control mode and is arranged, and needs to press for 0.5 ~ 1 second key for the second time after key successively just work when pressing.
8, operate for the convenience of the user, the machine is furnished with external " start/suspend " foot switch.
Although the utility model discloses as above with preferred embodiment; so itself and be not used to limit the utility model; any those skilled in the art; not departing from spirit and scope of the present utility model; when doing a little amendment and perfect, therefore protection range of the present utility model is when being as the criterion of defining with claims.

Claims (3)

1. a numerical control electric coil winding machine, comprise CPU module (1) and DC speed-regulating motor (2), the input of described CPU module (1) is connected with button setting module (9), output is connected with winding turns display module (10), power end is by voltage transformation module (8), switch-fuse (11) is connected with electric main, it is characterized in that, described CPU module (1) is by internal data bus and photoelectricity sampling module (3), synchronous numerical control pulses generation module (4) is connected, the power end of described synchronous numerical control pulses generation module (4) is connected with synchronizing voltage module (7), the input of described synchronous numerical control pulses generation module (4) is connected with current sample module (6), the output of described synchronous numerical control pulses generation module (4) is connected with DC speed-regulating motor (2) by silicon controlled rectifier (5).
2. numerical control electric coil winding machine as claimed in claim 1; it is characterized in that; described CPU module (1) is single-chip microcomputer, and described button setting module (9) is the digital driver plate shifting to an earlier date the number of turns for the default autostop number of turns and brake, and described winding turns display module (10) is digital display tube.
3. numerical control electric coil winding machine as claimed in claim 1, it is characterized in that, described DC speed-regulating motor (2) is 2 ~ 4 pole DC speed-regulating motors and with tailstock ejector device, the output shaft of described DC speed-regulating motor (2) is connected with belt pulley, speed-changing gear box successively.
CN201420493328.7U 2014-08-29 2014-08-29 A kind of numerical control electric coil winding machine Active CN204167097U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201420493328.7U CN204167097U (en) 2014-08-29 2014-08-29 A kind of numerical control electric coil winding machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201420493328.7U CN204167097U (en) 2014-08-29 2014-08-29 A kind of numerical control electric coil winding machine

Publications (1)

Publication Number Publication Date
CN204167097U true CN204167097U (en) 2015-02-18

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106877785A (en) * 2017-03-31 2017-06-20 深圳市立昌机电设备有限公司 The motor control method and system of coil winding machine
CN106960725A (en) * 2017-04-05 2017-07-18 深圳市鑫华威机电设备有限公司 The display methods and system of coil winding machine drawing in operation
WO2018176389A1 (en) * 2017-03-31 2018-10-04 深圳市立昌机电设备有限公司 Motor control method and system for winding machine
WO2018176338A1 (en) * 2017-03-30 2018-10-04 深圳市立昌机电设备有限公司 Method and system for controlling rotation of winding machine

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2018176338A1 (en) * 2017-03-30 2018-10-04 深圳市立昌机电设备有限公司 Method and system for controlling rotation of winding machine
CN106877785A (en) * 2017-03-31 2017-06-20 深圳市立昌机电设备有限公司 The motor control method and system of coil winding machine
WO2018176389A1 (en) * 2017-03-31 2018-10-04 深圳市立昌机电设备有限公司 Motor control method and system for winding machine
CN106960725A (en) * 2017-04-05 2017-07-18 深圳市鑫华威机电设备有限公司 The display methods and system of coil winding machine drawing in operation

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