CN204164248U - A kind of variable mass dynamic vibration absorber by HYDRAULIC CONTROL SYSTEM - Google Patents
A kind of variable mass dynamic vibration absorber by HYDRAULIC CONTROL SYSTEM Download PDFInfo
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- CN204164248U CN204164248U CN201420565230.8U CN201420565230U CN204164248U CN 204164248 U CN204164248 U CN 204164248U CN 201420565230 U CN201420565230 U CN 201420565230U CN 204164248 U CN204164248 U CN 204164248U
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- 239000006096 absorbing agent Substances 0.000 title claims abstract description 30
- 239000003921 oil Substances 0.000 claims abstract description 65
- 239000010720 hydraulic oil Substances 0.000 claims abstract description 42
- 230000035939 shock Effects 0.000 claims abstract description 14
- 238000003754 machining Methods 0.000 abstract description 5
- 238000004080 punching Methods 0.000 abstract description 3
- 230000000694 effects Effects 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000002955 isolation Methods 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000013016 damping Methods 0.000 description 1
- 239000013013 elastic material Substances 0.000 description 1
- 229920001971 elastomer Polymers 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 229920002379 silicone rubber Polymers 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000004073 vulcanization Methods 0.000 description 1
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Abstract
本实用新型公开了一种由液压系统控制的变质量动力吸振器,包括底座和设置在底座上的箱体,箱体中设置有活塞,所述的活塞通过弹簧连接在箱体顶部,所述的箱体中由活塞分隔为上部的空腔和下部的油腔,空腔上设置有通气孔20,油腔充满液压油;油腔一端通过进油管连接第二液压油箱,进油管上安装有液压泵;油腔另一端通过出油管连接第三液压油箱,出油管上安装有控制阀。将本实用新型安装在大中型冲压床的机体上,当机体在动力源的影响下发生振动的时候,通过启动液压控制系统改变箱体内的液压油的体积,最终改变吸振器的固有频率使其值与机体的振动频率相同,以适应机体在不同频率下振动的情况,从而达到减振的效果,提高了加工精度。
The utility model discloses a variable mass power shock absorber controlled by a hydraulic system, which comprises a base and a box body arranged on the base, a piston is arranged in the box body, and the piston is connected to the top of the box body through a spring. The tank is divided into an upper cavity and a lower oil cavity by a piston, the cavity is provided with a vent hole 20, and the oil cavity is filled with hydraulic oil; one end of the oil cavity is connected to the second hydraulic oil tank through the oil inlet pipe, and the oil inlet pipe is installed with Hydraulic pump; the other end of the oil chamber is connected to the third hydraulic oil tank through an oil outlet pipe, and a control valve is installed on the oil outlet pipe. The utility model is installed on the body of a large and medium-sized punching bed. When the body vibrates under the influence of the power source, the volume of the hydraulic oil in the box is changed by starting the hydraulic control system, and finally the natural frequency of the vibration absorber is changed to make it The value is the same as the vibration frequency of the body to adapt to the vibration of the body at different frequencies, so as to achieve the effect of vibration reduction and improve the machining accuracy.
Description
技术领域technical field
本实用新型属于控制大中型冲压床机体的减振领域,具体涉及一种由液压系统控制的变质量动力吸振器。The utility model belongs to the field of vibration reduction for controlling large and medium press machine bodies, in particular to a variable-mass dynamic vibration absorber controlled by a hydraulic system.
背景技术Background technique
随着科学技术的发展,人们的生产和生活水平越来越高,在加工生产领域,机械结构被大量使用。如大型冲压床,它满足了人们对一些生产机械零部件的要求,由于大型冲压床的动力源的运转会引发整个机体的振动,虽然传统上都是通过控制动力源与机械结构的隔离来减轻机械的振动。但是由于这种隔离减振的方式无法完全实现无法完全而且外加上大型机械机体内部各零件的运转都会来带机体的振动,相反由于机体的振动会导致机体内部各运转部件的振动从而导致整体机械的加工精度。长久以来人们的大量研究的重点在减轻机械运转部件的振动,而忽略了机体振动的影响。With the development of science and technology, people's production and living standards are getting higher and higher. In the field of processing and production, mechanical structures are widely used. Such as a large stamping machine, it meets people's requirements for some production machinery parts, because the operation of the power source of a large stamping machine will cause the vibration of the entire machine body, although traditionally it is alleviated by controlling the isolation of the power source and the mechanical structure. mechanical vibration. However, this method of isolation and vibration reduction cannot be fully realized, and in addition, the operation of various parts inside the large-scale mechanical body will cause vibration of the body. machining accuracy. For a long time, a large number of people's research focuses on reducing the vibration of mechanical moving parts, while ignoring the influence of body vibration.
发明内容Contents of the invention
针对上述现有技术中提出的问题,本实用新型的目的在于,提供一种由液压系统控制的变质量动力吸振器,减轻大型机械机体的振动对其内部一部件的影响,从而提高加工精度。In view of the problems raised in the above prior art, the purpose of this utility model is to provide a variable mass dynamic shock absorber controlled by a hydraulic system, which can reduce the impact of the vibration of a large mechanical body on an internal part, thereby improving the machining accuracy.
为了实现上述任务,本实用新型采用以下技术解决方案:In order to achieve the above tasks, the utility model adopts the following technical solutions:
一种由液压系统控制的变质量动力吸振器,包括底座和设置在底座上的箱体,箱体中设置有活塞,所述的活塞通过弹簧连接在箱体顶部,所述的箱体中由活塞分隔为上部的空腔和下部的油腔,空腔上设置有通气孔,油腔充满液压油;油腔一端通过进油管连接第二液压油箱,进油管上安装有液压泵;油腔另一端通过出油管连接第三液压油箱,出油管上安装有控制阀。A variable mass dynamic shock absorber controlled by a hydraulic system, comprising a base and a box set on the base, a piston is arranged in the box, the piston is connected to the top of the box by a spring, and the box is composed of The piston is divided into an upper cavity and a lower oil cavity, the cavity is provided with a vent hole, and the oil cavity is filled with hydraulic oil; one end of the oil cavity is connected to the second hydraulic oil tank through the oil inlet pipe, and a hydraulic pump is installed on the oil inlet pipe; the other end of the oil cavity is One end is connected to the third hydraulic oil tank through an oil outlet pipe, and a control valve is installed on the oil outlet pipe.
进一步地,所述的进油管上安装有单向阀,由油腔至第二液压油箱的方向单向阀截止。Further, a one-way valve is installed on the oil inlet pipe, and the one-way valve from the oil chamber to the second hydraulic oil tank is blocked.
进一步地,进油管通过溢流阀连接至一个第一油缸。Further, the oil inlet pipe is connected to a first oil cylinder through an overflow valve.
进一步地,在液压泵上安装有电动机。Further, an electric motor is installed on the hydraulic pump.
进一步地,液压泵与第二液压油箱之间设置有滤油器。Further, an oil filter is arranged between the hydraulic pump and the second hydraulic oil tank.
进一步地,所述的箱体通过弹性垫固定在底座上。Further, the box body is fixed on the base through elastic pads.
本实用新型的变质量动力吸振器,利用液压控制系统改变箱体内的液压油的质量,即改变动力吸振器的质量单元,从而改变吸振器的固有频率。把该吸振器安装在大中型冲压床的机体上,该吸振器能够根据机体振动频率的变化而调节自身的频率,组后达到减振的目的,在不同频率下都能达到减振效果,使加工精度大大提高。The variable mass dynamic vibration absorber of the utility model uses a hydraulic control system to change the quality of hydraulic oil in the box, that is, changes the mass unit of the dynamic vibration absorber, thereby changing the natural frequency of the vibration absorber. Install the vibration absorber on the body of the large and medium-sized punching machine, the vibration absorber can adjust its own frequency according to the change of the vibration frequency of the body, and achieve the purpose of vibration reduction after assembly. The machining accuracy is greatly improved.
附图说明Description of drawings
图1为本实用新型的整体结构示意图;Fig. 1 is the overall structural representation of the utility model;
图中标号代表:1—滤油器,2—电动机,3—第一液压油箱,4—溢流阀,5—第二液压油箱,6—液压泵,7—螺纹孔,8—底座,9—弹性垫,10—单向阀,11—油腔,12—活塞,13—箱体,14—弹簧,15—出油管,16—控制阀,17—第三液压油箱,18—进油管,19—空腔,20—通气孔;The symbols in the figure represent: 1—oil filter, 2—electric motor, 3—first hydraulic oil tank, 4—overflow valve, 5—second hydraulic oil tank, 6—hydraulic pump, 7—threaded hole, 8—base, 9 —Elastic pad, 10—Check valve, 11—Oil cavity, 12—Piston, 13—Case body, 14—Spring, 15—Oil outlet pipe, 16—Control valve, 17—The third hydraulic oil tank, 18—Oil inlet pipe, 19—cavity, 20—air vent;
具体实施方式Detailed ways
遵从上述技术方案,如图1所示,一种由液压系统控制的变质量动力吸振器,包括底座8和设置在底座8上的箱体13,箱体13中设置有活塞12,所述的活塞12通过弹簧14连接在箱体13顶部,所述的箱体13中由活塞12分隔为上部的空腔19和下部的油腔11,空腔19上设置有通气孔20,油腔11充满液压油;油腔11一端通过进油管18连接第二液压油箱5,进油管18上安装有液压泵6;油腔11另一端通过出油管15连接第三液压油箱17,出油管15上安装有控制阀16。According to the above technical solution, as shown in Figure 1, a variable mass dynamic shock absorber controlled by a hydraulic system includes a base 8 and a box 13 arranged on the base 8, a piston 12 is arranged in the box 13, and the The piston 12 is connected to the top of the box body 13 by a spring 14. The box body 13 is divided into an upper cavity 19 and a lower oil cavity 11 by the piston 12. The cavity 19 is provided with a vent hole 20, and the oil cavity 11 is filled with Hydraulic oil; one end of the oil chamber 11 is connected to the second hydraulic oil tank 5 through the oil inlet pipe 18, and the hydraulic pump 6 is installed on the oil inlet pipe 18; the other end of the oil chamber 11 is connected to the third hydraulic oil tank 17 through the oil outlet pipe 15, and the oil outlet pipe 15 is equipped with Control valve 16.
吸振器的底座8通过螺栓孔7螺接在大中型冲压床的机体上,这样就和机体形成了二自由度系统。本实用新型的工作原理是,通过不断调整箱体13油腔11中液压油的质量,而改变吸振器整体的质量,吸振器的质量调整后,其固有频率发生变化。根据二自由度原理,当吸振器的固有频率等于安装吸振器的主系统的固有频率时,就对主系统起到了减振作用。The base 8 of the vibration absorber is screwed on the body of the large and medium-sized punching bed through the bolt hole 7, thus forming a two-degree-of-freedom system with the body. The working principle of the utility model is that the overall quality of the vibration absorber is changed by continuously adjusting the quality of the hydraulic oil in the oil chamber 11 of the box body 13. After the quality of the vibration absorber is adjusted, its natural frequency changes. According to the principle of two degrees of freedom, when the natural frequency of the vibration absorber is equal to the natural frequency of the main system on which the vibration absorber is installed, it can reduce the vibration of the main system.
由于主系统机体的固有频率可能发生变化,本实用新型中采用了活塞12式箱体13结构,通过对箱体13内液压油体积的调整进行液压油质量的控制。Since the natural frequency of the main system body may change, the utility model adopts a piston 12 type box 13 structure, and controls the quality of the hydraulic oil by adjusting the volume of the hydraulic oil in the box 13 .
箱体13为规则箱体13,箱体13内安装的活塞12平行于箱体13底面设置,与箱体13之间为滑动式、过盈配合,平稳地在箱体13中运动。为了使活塞12滑动时也能起到良好的密闭作用,防止液压油的泄露,在活塞12外部包裹有弹性材料,如橡胶。The box body 13 is a regular box body 13, and the piston 12 installed in the box body 13 is arranged parallel to the bottom surface of the box body 13, and is sliding type and interference fit with the box body 13, and moves smoothly in the box body 13. In order to make the piston 12 play a good sealing role when it slides and prevent leakage of hydraulic oil, an elastic material, such as rubber, is wrapped outside the piston 12 .
由活塞12分隔成的空腔19和油腔11的体积,通过活塞12位置的不同而得到调整。为了使活塞12向着空腔19方向运动时,空腔19内外气压平衡,在空腔19上设置有通气孔20,优选设置在空腔19顶面上,从而使油腔11中压力减小,便于向油腔11中输油。The volumes of the cavity 19 and the oil chamber 11 separated by the piston 12 are adjusted according to the position of the piston 12 . In order to balance the air pressure inside and outside the cavity 19 when the piston 12 moves toward the cavity 19, a vent hole 20 is provided on the cavity 19, preferably on the top surface of the cavity 19, so that the pressure in the oil cavity 11 is reduced, It is convenient to feed oil into the oil chamber 11.
安装在进油管18上的液压泵6,优选采用齿轮式液压泵6,通过预先设置好的齿轮的直径、齿数、模数等参数,使得液压泵6的输出流量平稳,从而使动力吸振器的质量平稳变化,接近线性,使吸振器的减振效果好,可控性强。The hydraulic pump 6 installed on the oil inlet pipe 18 is preferably a gear-type hydraulic pump 6. Through parameters such as the diameter, number of teeth, and modulus of the gear set in advance, the output flow of the hydraulic pump 6 is stable, so that the dynamic vibration absorber The mass changes steadily and is close to linear, which makes the shock absorber have good vibration reduction effect and strong controllability.
出油管15上安装的控制阀16优选采用手动式二位二通阀,当吸振器不工作时,搬动二位二通阀的操纵手柄使其导通,将箱体13中的液压油放出,实现液压油的重复利用,还增加了箱体13内活塞12的弹簧14使用寿命。The control valve 16 installed on the oil outlet pipe 15 is preferably a manual two-position two-way valve. When the shock absorber is not working, move the control handle of the two-position two-way valve to conduct it, and discharge the hydraulic oil in the tank 13. , realize the reuse of hydraulic oil, and also increase the service life of the spring 14 of the piston 12 in the box 13.
参照本实用新型的上述方案,本实用新型的工作过程如下:With reference to the above-mentioned scheme of the present utility model, the working process of the present utility model is as follows:
当吸振器工作时,关闭控制阀16,液压泵6将第二液压油箱5中的液压油通过进油管18泵入到箱体13内的油腔11中,此时活塞12向上运动,箱体13中液压油体积增加,改变了箱体13质量,调整了吸振器的固有频率。When the shock absorber is working, the control valve 16 is closed, and the hydraulic pump 6 pumps the hydraulic oil in the second hydraulic oil tank 5 into the oil chamber 11 in the box body 13 through the oil inlet pipe 18. At this time, the piston 12 moves upward, and the box body The volume of the hydraulic oil in 13 increases, the quality of the box body 13 is changed, and the natural frequency of the vibration absorber is adjusted.
当吸振器不工作时,打开控制阀16,关闭液压泵6,此时在活塞12重力作用和弹簧14弹力作用下,液压油从油腔11中通过出油管15流入到第三液压油箱17中。When the shock absorber is not working, open the control valve 16 and close the hydraulic pump 6. At this time, under the action of the gravity of the piston 12 and the elastic force of the spring 14, the hydraulic oil flows into the third hydraulic oil tank 17 from the oil chamber 11 through the oil outlet pipe 15 .
也可以将第三液压油箱17与第二液压油箱5连接,实现液压油自动循环利用。It is also possible to connect the third hydraulic oil tank 17 with the second hydraulic oil tank 5 to realize automatic recycling of hydraulic oil.
作为进一步的优选,在进油管18上安装有单向阀10,单向阀10采用钢球密封式单向直通阀,该单向阀10的作用是,由油腔11至第二液压油箱5的方向上单向阀10截止,防止在液压泵6不工作时液压油从进油管18中流出,而使箱体13质量发生变化。As a further preference, a one-way valve 10 is installed on the oil inlet pipe 18. The one-way valve 10 adopts a steel ball-sealed one-way straight-through valve. The one-way valve 10 is cut off in the direction to prevent the hydraulic oil from flowing out from the oil inlet pipe 18 when the hydraulic pump 6 is not working, thereby causing the quality of the box body 13 to change.
在进油管18上还连接有第一液压油箱3,进油管18和第一液压油箱3之间的连接管路上安装有溢流阀4。由于在液压泵6向油腔11中泵油使油腔11内压力增大时,可能超过弹簧14弹力极限而造成箱体13内部活塞12结构的损坏,因此进油管18上通过溢流阀4连接至第一液压油箱3,当压力值过大时,通过溢流阀4进行泄压。The oil inlet pipe 18 is also connected with the first hydraulic oil tank 3 , and the overflow valve 4 is installed on the connecting pipeline between the oil inlet pipe 18 and the first hydraulic oil tank 3 . When the hydraulic pump 6 pumps oil into the oil chamber 11 to increase the pressure in the oil chamber 11, it may exceed the elastic limit of the spring 14 and cause damage to the structure of the piston 12 inside the box 13, so the oil inlet pipe 18 passes through the overflow valve 4 It is connected to the first hydraulic oil tank 3, and when the pressure value is too large, the pressure is relieved through the overflow valve 4.
液压泵6可以有多种驱动控制方式,本方案中液压泵6上安装有电动机2,通过电动机2来自动控制液压泵6,方便操作。The hydraulic pump 6 can have multiple drive control methods. In this solution, the hydraulic pump 6 is equipped with a motor 2, and the hydraulic pump 6 is automatically controlled by the motor 2, which is convenient for operation.
由于液压油中往往含有颗粒状杂质,会造成液压元件相对运动表面的磨损、滑阀卡滞、节流孔口堵塞,使系统工作可靠性大为降低。因此在液压泵6与第二液压油箱5之间设置有滤油器1,保证液压系统正常工作。Because the hydraulic oil often contains granular impurities, it will cause the wear of the relative moving surface of the hydraulic components, the sticking of the slide valve, and the blockage of the throttle orifice, which will greatly reduce the reliability of the system. Therefore, an oil filter 1 is arranged between the hydraulic pump 6 and the second hydraulic oil tank 5 to ensure the normal operation of the hydraulic system.
箱体13通过弹性垫9固定在底座8上,弹性垫9具有一定的弹性和阻尼,优选采用硅橡胶制成,底座8可通过硫化的方式与箱体13连接。The box body 13 is fixed on the base 8 through the elastic pad 9, the elastic pad 9 has certain elasticity and damping, and is preferably made of silicon rubber, and the base 8 can be connected with the box body 13 by vulcanization.
综上所述,当机体的振动频率在变化的时候,本装置的吸振器都能更好的发吸振的作用,从提高大中型冲压机床的加工精度。To sum up, when the vibration frequency of the machine body is changing, the vibration absorber of the device can better absorb vibration, thereby improving the machining accuracy of large and medium-sized stamping machine tools.
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN106150945A (en) * | 2016-08-15 | 2016-11-23 | 深圳前海零距物联网科技有限公司 | Saddle TRT |
CN107023603A (en) * | 2017-04-11 | 2017-08-08 | 中国地质大学(武汉) | A kind of adaptive bump leveller |
CN110701241A (en) * | 2019-10-31 | 2020-01-17 | 华中科技大学 | Hydraulic low-frequency vibration absorption isolator |
CN114321263A (en) * | 2021-12-15 | 2022-04-12 | 珠海格力电器股份有限公司 | Hydraulic vibration damper, air conditioning unit and adjusting method of hydraulic vibration damper |
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2014
- 2014-09-28 CN CN201420565230.8U patent/CN204164248U/en not_active Expired - Fee Related
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106150945A (en) * | 2016-08-15 | 2016-11-23 | 深圳前海零距物联网科技有限公司 | Saddle TRT |
CN107023603A (en) * | 2017-04-11 | 2017-08-08 | 中国地质大学(武汉) | A kind of adaptive bump leveller |
CN107023603B (en) * | 2017-04-11 | 2019-01-01 | 中国地质大学(武汉) | A kind of adaptive bump leveller |
CN110701241A (en) * | 2019-10-31 | 2020-01-17 | 华中科技大学 | Hydraulic low-frequency vibration absorption isolator |
CN114321263A (en) * | 2021-12-15 | 2022-04-12 | 珠海格力电器股份有限公司 | Hydraulic vibration damper, air conditioning unit and adjusting method of hydraulic vibration damper |
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