CN204124452U - A kind of tobacco purchasing line - Google Patents
A kind of tobacco purchasing line Download PDFInfo
- Publication number
- CN204124452U CN204124452U CN201420569322.3U CN201420569322U CN204124452U CN 204124452 U CN204124452 U CN 204124452U CN 201420569322 U CN201420569322 U CN 201420569322U CN 204124452 U CN204124452 U CN 204124452U
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- China
- Prior art keywords
- line
- tobacco
- purchasing
- tobacco bale
- conveying device
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Abstract
The utility model discloses a kind of tobacco purchasing line, described tobacco purchasing line is automatic supplyline, is provided with unloading line successively, solution envelope curve, first turns over contracted affreightment conveying device, inspection line, second turns over contracted affreightment conveying device, sorting track, weighting apparatus and package transfer lines along tobacco bale transporting direction.The purchase line of the utility model automation makes tobacco purchasing work in good order, greatly improves tobacco purchasing efficiency and quality, avoids the phenomenon of on-site confusion, reduce the labour intensity of staff simultaneously, thus reduces labor cost.
Description
Technical field
The utility model relates to automatic assembly line field, particularly relates to a kind of automation mechanized operation conveyor line for tobacco purchasing.
Background technology
Current tobacco purchasing pattern is that tobacco leaf is purchased to peasant household in units of tobacco bale by tobacco leaf company, and tobacco bale is that the piece of sack ties up mode, ties up rear close to rectangle.After tobacco leaf is transported to purchasing station by tobacco grower through unloading unpack → main inspection level → tobacco grower confirms → weighs → bale packing → warehouse-in → clearing, complete tobacco leaf and pay process.
Above-mentioned acquisition process, there is no the auxiliary purchase of special mechanized equipment at present, the tobacco bale that tobacco grower ships can only be dispersed on plant area ground by staff, unpack inspection one by one, weigh one by one more afterwards, finally carry warehouse-in, this makes whole purchase on-the-spot chaotic, workman's intensity is large, and checkability is low, easily occurs that difference is leaked.
Utility model content
Technical problem to be solved in the utility model realizes the conveyor line that a kind of specialty assists tobacco purchasing, thus improve tobacco purchasing efficiency and quality.
To achieve these goals, the technical solution adopted in the utility model is: a kind of tobacco purchasing line, described tobacco purchasing line is automatic supplyline, is provided with unloading line successively, solution envelope curve, first turns over contracted affreightment conveying device, inspection line, second turns over contracted affreightment conveying device, sorting track, weighting apparatus and package transfer lines along tobacco bale transporting direction.
Described unloading line is the automatic supplyline be located at outdoor and be connected with the solution envelope curve of indoor with unloading;
Described solution envelope curve is that side is provided with the automatic supplyline carrying out the station that tobacco bale unpacks;
Described inspection line is that top is provided with nir chemical component detection apparatus, and is provided with the automatic supplyline of desk checking station, and described inspection line both sides are provided with the guardrail guaranteeing that tobacco bale is erect;
Described sorting track has the off-grade line and product line to be determined that extend to both sides;
Described weighting apparatus side is provided with the computing machine of record weight;
Described package transfer lines side is provided with the station sealed tobacco leaf.
Described weighting apparatus is provided with the Weighing mechanism for taking tobacco leaf weight, and the panel of weighing of described Weighing mechanism is provided with transport sector.
The described contracted affreightment conveying device that turns over comprises base, and L-shaped fixing on the support frame and identical two lane of traffic of transmission direction, the supporting guide of circular arc is fixed with outside described support frame, described base is provided with the idler assembly for supported guide rail, and described base is provided with the upset Power Component driving supporting guide to rotate.
Two described lane of traffic one of them be driven lane of traffic, another is active transport line, and described active transport line is provided with the side block support coordinating with driven lane of traffic and form transport channel.
Described tobacco purchasing line is provided with master controller, described in turn over the other induction mechanism being provided with induction tobacco bale and whether putting in place of nir chemical component detection apparatus of contracted affreightment conveying device, weighting apparatus and inspection line.
Described solution envelope curve is provided with station tobacco bale being carried out to labeling, the nir chemical component detection apparatus of described inspection line and desk checking station are provided with sweeps javelin, and be provided with tobacco leaf degree input keyboard, described sorting track is provided with sweeps javelin and the telltale being provided with display tobacco leaf degree, described weighting apparatus is provided with sweeps javelin, and by the corresponding tobacco bale weight of computing machine automatic input.
The purchase line of the utility model automation makes tobacco purchasing work in good order, greatly improves tobacco purchasing efficiency and quality, avoids the phenomenon of on-site confusion, reduce the labour intensity of staff simultaneously, thus reduces labor cost.
Accompanying drawing explanation
Mark in the content expressed every width accompanying drawing in the utility model specification sheets below and figure is briefly described:
Fig. 1 is tobacco purchasing line structure schematic diagram;
Fig. 2 turns over contracted affreightment conveying device structural representation in Fig. 1;
Fig. 3 is weighting device structure schematic diagram in Fig. 1;
Mark in above-mentioned figure is: 1, turn over contracted affreightment conveying device; 2, weighting apparatus; 3, unloading line; 4, envelope curve is separated; 5, line is checked; 6, sorting track; 7, off-grade line; 8, product line to be determined; 9, package transfer lines; 10, nir chemical component detection apparatus;
101, base; 102, supporting guide; 103, driven lane of traffic; 104, active transport line; 105, idler assembly; 106, Power Component is overturn; 107, side block support;
201, Weighing mechanism; 202, to weigh panel; 203, supporting plate; 203, motor; 205, drive roll; 206, idler roller; 207, carrying roller; 208, dancer rools; 209, side stand.
Detailed description of the invention
Known see Fig. 1, tobacco purchasing line is provided with unloading line 3 successively along tobacco bale transporting direction, solution envelope curve 4, first turns over contracted affreightment conveying device 1, inspection line 5, second turns over contracted affreightment conveying device 1, sorting track 6, weighting apparatus 2 and package transfer lines 9, each lane of traffic above-mentioned is automatic supplyline, namely adopts transport tape or transfer roller structure.
Unloading line 3 is positioned at outside factory building, says that on the purchase line that tobacco bale to be transported to from the loading dock factory building in factory building, conveyer can adjust height and rotating as required by the opening of factory building wall.Conveyer transmits for linking with purchase line body, whether having tobacco bale, without then entering to have, stopping by induction point detection front.
Separate envelope curve 4 and be positioned at factory building, and be connected with the unloading line 3 outside factory building, separate envelope curve 4 and be provided with for side the automatic supplyline carrying out the station that tobacco bale unpacks, the staff unpacking station, in the process of unloading, unties the bundle rope of tobacco bale, so that main inspection inspection.In addition, separate envelope curve 4 and can also arrange station tobacco bale being carried out to labeling, in the process unpacked, staff is to tobacco bale labeling (as two-dimension code label), facilitates supervise, registration, statistics tobacco bale.
Inspection line 5 is provided with nir chemical component detection apparatus 10 for top, and be provided with the automatic supplyline of desk checking station, due to tobacco bale by turn over contracted affreightment conveying device 1 overturn after, in upright state, and the side that tobacco bale solution breaks upward, for avoiding tobacco bale to topple over, be provided with in inspection line 5 both sides the guardrail guaranteeing that tobacco bale is erect.
Nir chemical component detection apparatus 10 is the equipment of on-line checkingi tobacco leaf chemical composition.Chemical composition before redrying enterprise material storage is detected, realizes bulk sample detection originally.Near infrared chemical composition detector utilizes near-infrared spectral reflectance to carry out chemical composition comparison, can detect the seven large indexs such as nicotine, total reducing sugar, reducing sugar, total nitrogen, potassium, chlorine, moisture.By the inspection to above-mentioned data, this device can obtain tobacco leaf degree fast, for ease of statistics, is furnished with and sweeps javelin by nir chemical component detection apparatus 10, label on tobacco bale can be scanned, by tobacco bale assay (tobacco leaf degree) record of this numbering after inspection.
Desk checking station arranges inspector's manual observation quality of tobacco, and desk checking station is provided with sweeps javelin and tobacco leaf degree input keyboard, manually according to inspection input tobacco leaf index, and can have computer recording like this.
Sorting track 6 has a logical main channel with transmission power, for transporting qualified tobacco bale to weighting apparatus 2, main channel is also provided with the off-grade line 7 and product line to be determined 8 that extend to both sides, these two lane of traffic passive delivery, artificial side direction is needed to release, because nonconformity or need determines that the product of product design is usually few further, be save equipment cost, adopt unpowered transfer roller.Whether qualified for convenience of staff's accurate recognition product, be provided with at sorting track 6 and sweep javelin and the telltale being provided with display tobacco leaf degree, staff only needs the often bag tobacco bale be scanned across can show the assay of inspection line 5 over the display.
Package transfer lines 9 side is provided with the station sealed tobacco leaf.Weigh tobacco bale after weighing, and enters package transfer lines 9.Roll off the production line after carrying out bale packing by labour organization to tobacco bale warehouse-in, completes tobacco purchasing.
Known see Fig. 3, weighting apparatus 2 utilizes existing Weighing mechanism 201 to carry out taking the weight of tobacco leaf, Weighing mechanism 201 connects computing machine by data line, and the weight information of collection is delivered to computing machine, and real time recording is transported to the tobacco leaf bag weight on this device.Weighting apparatus 2 is also provided with and sweeps javelin, and by the corresponding tobacco bale weight of computing machine automatic input.In addition, the panel 202 of weighing of Weighing mechanism 201 is provided with transport sector, utilize Weighing mechanism 201 " peeling " accurately to claim the weight of tobacco leaf, Weighing mechanism 201 bottom surface is provided with adjusting bottom, can adjust the levelness of whole device according to environment for use.Transport sector is placed in tobacco purchasing line, tobacco purchasing line be one for transmitting the lane of traffic of tobacco leaf bag, staff is positioned at purchase line both sides, to test work to tobacco leaf.
For avoiding existing Weighing mechanism 201 overload, design one nested structure is needed to simplify the high transport sector of work efficiency, the then preferred belt conveyor of transport sector, belt conveyor comprises pedestal, supporting plate 203, dancer rools 208, carrying roller 207, transport tape, motor 204, drive roll 205 and idler roller 206.Supporting plate 203 is fixed on pedestal, and supporting plate 203 two ends are provided with the dancer rools 208 supporting transport tape, and transport tape trailer coupling, is again load carrier, does not have relative motion between material and transport tape, the sub-light fabric belt of the preferred pure white of transport tape.For improving the working stability of transport tape, be provided with the carrying roller 207 supporting transport tape in the middle part of transport tape.Motor 204 is fixed on pedestal, and motor 204 is rotated by belt drive drive roll 205, and drive roll 205 drives transport tape to operate, and is provided with the idler roller 206 contacted with transport tape in drive roll 205 both sides.
Owing to being conversion unit, therefore need to guarantee to be connected and fixed between Weighing mechanism 201 and transport sector reliably, therefore at groove panel 202 being provided with and placing pedestal of weighing, pedestal is placed in groove, and transport sector can be avoided to be subjected to displacement; And panel 202 of weighing is provided with the side stand 209 be connected with supporting plate 203 two ends respectively, and such connection structure can avoid transport sector to rock on Weighing mechanism 201, also reliably can be connected and fixed both.
In addition, be provided with the optical detection device of controls transfer band start and stop in transport tape upper surface both sides, then automatically can control to protect Weighing mechanism 201 and transport sector and weigh and transport, realize the full automatic working of tobacco purchasing line.
Tobacco purchasing line is provided with two and turns over contracted affreightment conveying device 1, two are turned over contracted affreightment conveying device 1 and come to the same thing all as shown in Figure 2, turn over contracted affreightment conveying device 1 and comprise base 101, supporting guide 102, lane of traffic, idler assembly 105, upset Power Component 106 and side block support 107, lane of traffic is provided with two, L-shaped fixing on the support frame and transmission direction is identical, lane of traffic can select transport tape or transfer roller according to the goods of upset.For reducing productive costs, two lane of traffic one of them be driven lane of traffic 103, another is active transport line 104, driven lane of traffic 103 does not join power part, be initially horizontality, active transport line 104 is furnished with engine installation, can carry out active transport, it is initially the state of establishing, after goods delivers into, driven lane of traffic 103 is utilized to receive goods, afterwards after 90 degree of upsets, active transport line 104 is the level of state, and is gone out by the goods transport after upset.
The supporting guide 102 of circular arc is fixed with outside support frame, base 101 is provided with the idler assembly 105 for supported guide rail 102, idler assembly 105 comprises the support of carrying roller, rotating shaft and fixed rotating shaft, supporting guide 102 is preferably arranged side by side three, wherein two supporting guides 102 at two ends support fixing by two carrying rollers of both sides on base 101, are positioned at middle supporting guide 102 and overturn Power Component 106 and coordinate and drive support frame to overturn.
Upset Power Component 106 can adopt various ways, arranges for two example two below:
Embodiment 1
Upset Power Component 106 mainly comprises chain, sprocket wheel and motor, and chain is along supporting guide 102 arranged outside, and sprocket wheel is fixed on base 101, and sprocket wheel is meshed with chain, and motor adopts reducing motor, is rotated by power transmission mechanism drive sprocket.
Embodiment 2
Upset Power Component 106 mainly comprises chi bar, gear and motor, and chi bar is along supporting guide 102 arranged outside, and gear is fixed on base 101, and gear is meshed with chi bar, and motor adopts reducing motor, is rotated by power transmission mechanism driven wheel.
Because support frame needs to turn over to turn 90 degrees, just can complete goods upset operation, for guaranteeing that overturning quality supporting guide 102 two ends is provided with the optical detection device or travel switch that control the stopping of upset Power Component 106, then when support frame turns to 90 degree of end of travels, closed the machine operation of upset Power Component 106 by optical detection device or travel switch, and when next time opens motor reversal.For avoiding the goods be reversed again to topple over, active transport line 104 is provided with and coordinates with driven lane of traffic 103 the side block support 107 forming transport channel, thus guarantees that the goods be reversed keeps the state after overturning.
Tobacco purchasing line is provided with master controller, unified each device collaborative work of control, turns over the other induction mechanism being provided with induction tobacco bale and whether putting in place of nir chemical component detection apparatus 10 of contracted affreightment conveying device 1, weighting apparatus 2 and inspection line 5.
Based on above-mentioned tobacco purchasing line, its master controller runs according to following control method:
Tobacco bale is unloaded on the unloading line 3 of tobacco purchasing line, and successively through following automatic supplyline: unloading line 3, solution envelope curve 4, first turn over contracted affreightment conveying device 1, inspection line 5, second turns over contracted affreightment conveying device 1, sorting track 6, weighting apparatus 2 and package transfer lines 9
Separate envelope curve 4 when tobacco bale moves to, an openning is untied in tobacco bale side by staff;
When tobacco bale move to first turn over contracted affreightment conveying device 1 automatically by tobacco bale upset in upright state, and make tobacco bale solution chap side upward;
Tobacco leaf inspection is carried out by artificial and equipment when tobacco bale moves to inspection line 5;
Turn over contracted affreightment conveying device 1 automatically tobacco bale upset is the level of state when tobacco bale moves to second;
According to assay before, the tobacco bale of nonconformity and uncertain quality is pushed out automatic supplyline when tobacco bale moves to sorting track 6;
When tobacco bale moves to weighting apparatus 2, qualified tobacco bale is weighed;
When tobacco bale moves to package transfer lines 9 staff, tobacco bale is sealed, and be carried to storeroom.
When the induction mechanism turning over contracted affreightment conveying device 1 detect tobacco bale transport put in place after, carry out upset work, when carrying out upset work, last fortune automatic supplyline quits work, until turn over contracted affreightment conveying device 1 to complete upset; When the induction mechanism of weighting apparatus 2 detects after tobacco bale transport puts in place, carry out weighing operation, sorting track 6 quits work, and weighs until weighting apparatus 2 completes; When the induction mechanism of nir chemical component detection apparatus 10 of inspection line 5 detects after tobacco bale transport puts in place, inspection line 5 is out of service, until nir chemical component detection apparatus 10 has detected.
Separate envelope curve 4 staff to unpack simultaneously tobacco bale, can carry out labeling to tobacco bale, each labeling is independent numbering; When tobacco bale is transported to inspection line 5, nir chemical component detection apparatus 10 is carrying out checking that front staff can carry out sweeping mark, the automatic records tests result of nir chemical component detection apparatus 10 meeting afterwards, during desk checking, staff also can carry out sweeping mark, afterwards artificial incoming inspection result; When tobacco bale is transported to sorting track 6, staff can sweep mark, is seen the off-grade line 7 or the product line to be determined 8 that whether tobacco bale are pushed into both sides by the assay that telltale shows; When being transported to weighting apparatus 2 when tobacco bale, staff can sweep mark, and computing machine can the corresponding tobacco bale weight of automatic input afterwards.
By reference to the accompanying drawings the utility model is exemplarily described above; obvious the utility model specific implementation is not subject to the restrictions described above; as long as have employed the improvement of the various unsubstantialities that method of the present utility model is conceived and technical scheme is carried out; or design of the present utility model and technical scheme directly applied to other occasion, all within protection domain of the present utility model without to improve.
Claims (7)
1. a tobacco purchasing line, it is characterized in that: described tobacco purchasing line is automatic supplyline, be provided with unloading line successively along tobacco bale transporting direction, solution envelope curve, first turns over contracted affreightment conveying device, inspection line, second turns over contracted affreightment conveying device, sorting track, weighting apparatus and package transfer lines.
2. tobacco purchasing line according to claim 1, is characterized in that:
Described unloading line is the automatic supplyline be located at outdoor and be connected with the solution envelope curve of indoor with unloading;
Described solution envelope curve is that side is provided with the automatic supplyline carrying out the station that tobacco bale unpacks;
Described inspection line is that top is provided with nir chemical component detection apparatus, and is provided with the automatic supplyline of desk checking station, and described inspection line both sides are provided with the guardrail guaranteeing that tobacco bale is erect;
Described sorting track has the off-grade line and product line to be determined that extend to both sides;
Described weighting apparatus side is provided with the computing machine of record weight;
Described package transfer lines side is provided with the station sealed tobacco leaf.
3. tobacco purchasing line according to claim 1, is characterized in that: described weighting apparatus is provided with the Weighing mechanism for taking tobacco leaf weight, and the panel of weighing of described Weighing mechanism is provided with transport sector.
4. tobacco purchasing line according to claim 1, it is characterized in that: described in turn over contracted affreightment conveying device and comprise base, and L-shaped fixing on the support frame and identical two lane of traffic of transmission direction, the supporting guide of circular arc is fixed with outside described support frame, described base is provided with the idler assembly for supported guide rail, and described base is provided with the upset Power Component driving supporting guide to rotate.
5. tobacco purchasing line according to claim 4, it is characterized in that: two described lane of traffic one of them for driven lane of traffic, another is active transport line, and described active transport line is provided with the side block support coordinating with driven lane of traffic and form transport channel.
6. the tobacco purchasing line according to any one of claim 1-5, it is characterized in that: described tobacco purchasing line is provided with master controller, described in turn over the other induction mechanism being provided with induction tobacco bale and whether putting in place of nir chemical component detection apparatus of contracted affreightment conveying device, weighting apparatus and inspection line.
7. tobacco purchasing line according to claim 6, it is characterized in that: described solution envelope curve is provided with station tobacco bale being carried out to labeling, the nir chemical component detection apparatus of described inspection line and desk checking station are provided with sweeps javelin, and be provided with tobacco leaf degree input keyboard, described sorting track is provided with sweeps javelin and the telltale being provided with display tobacco leaf degree, described weighting apparatus is provided with sweeps javelin, and by the corresponding tobacco bale weight of computing machine automatic input.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420569322.3U CN204124452U (en) | 2014-09-29 | 2014-09-29 | A kind of tobacco purchasing line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420569322.3U CN204124452U (en) | 2014-09-29 | 2014-09-29 | A kind of tobacco purchasing line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204124452U true CN204124452U (en) | 2015-01-28 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420569322.3U Withdrawn - After Issue CN204124452U (en) | 2014-09-29 | 2014-09-29 | A kind of tobacco purchasing line |
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| Country | Link |
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| CN (1) | CN204124452U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104309873A (en) * | 2014-09-29 | 2015-01-28 | 安徽皖南烟叶有限责任公司 | Tobacco purchasing line and control method thereof |
-
2014
- 2014-09-29 CN CN201420569322.3U patent/CN204124452U/en not_active Withdrawn - After Issue
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104309873A (en) * | 2014-09-29 | 2015-01-28 | 安徽皖南烟叶有限责任公司 | Tobacco purchasing line and control method thereof |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20150128 Effective date of abandoning: 20160323 |
|
| C25 | Abandonment of patent right or utility model to avoid double patenting |