CN204123003U - A kind of control device of transmission gear pressing bonding machine - Google Patents
A kind of control device of transmission gear pressing bonding machine Download PDFInfo
- Publication number
- CN204123003U CN204123003U CN201420587568.3U CN201420587568U CN204123003U CN 204123003 U CN204123003 U CN 204123003U CN 201420587568 U CN201420587568 U CN 201420587568U CN 204123003 U CN204123003 U CN 204123003U
- Authority
- CN
- China
- Prior art keywords
- station
- sensor
- pressing
- gear
- clamping plate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Landscapes
- Automatic Assembly (AREA)
Abstract
The utility model discloses a kind of control device of transmission gear pressing bonding machine, comprise the welding robot be arranged on board, transfer robot, pressing machine, gear fixture and controller, board is provided with pallet loading and unloading station, clamping plate feeding station, welding post is provided with below welding robot, bonding station is provided with below pressing machine, pallet loading and unloading station place is provided with station one sensor, clamping plate feeding station place is provided with station two sensor, welding post place is provided with station eight sensor, bonding station place is provided with station seven sensor, board is also provided with the pre-storing name position of fixture, and the pre-storing name position of fixture is provided with station nine sensor, described station one sensor, station two sensor, station eight sensor, station seven sensing and station nine sensor are pressure sensor.This control device can realize automatic welding and pressing, makes production efficiency high, low production cost.
Description
Technical field
The utility model belongs to gear pressing bonding machine technical field, is specifically related to a kind of control device of transmission gear pressing bonding machine.
Background technology
In the gearbox of the motor vehicle such as automobile or motorcycle, there is a kind of transmission gear for shifting gears usually, being welded after this kind of transmission gear mainly has gear and gear ring pressing.The pressing mode of gear and gear ring is the single pressing of man-made assembly, machine pressing, and the disposable pressing that can only complete set of gears gear ring, is transported to weld by carrier again after pressing is good and welds.The welding manner of gear-wheel gear-ring is mainly divided into two kinds, and one is that stepper motor drives single pinion rotation to carry out laser weld, and loading and unloading are artificial loading and unloading, and has often welded one and all need loading and unloading work; Be a gear welding machine for rotating disc type, the continuable like this welding job completing multiple gear-wheel gear-ring, operating efficiency improves greatly.
But the pressing efficiency of gear-wheel gear-ring is low, compressed portion is connected fast with the illegal formation of welding portion, the step such as discharging, carrying, again material loading is needed after pressing completes, cannot realize the automatic control of overall process, many steps all need manually to have come, and production efficiency is low.
Utility model content
The purpose of this utility model is: for transmission gear pressing with weld in there is the low problem of production efficiency, provide a kind of control device of transmission gear pressing bonding machine, realize full automatic pressing and weld, operating efficiency is high, and production cost is low.
To achieve these goals, the technical solution adopted in the utility model is:
A kind of control device of transmission gear pressing bonding machine, comprise the welding robot be arranged on board, transfer robot, pressing machine, gear fixture and controller, board is provided with pallet loading and unloading station, clamping plate feeding station, welding post is provided with below welding robot, be provided with bonding station below pressing machine, gear fixture comprises upper strata gear ring clamping plate and lower floor's gear pallet; Pallet loading and unloading station place is provided with station one sensor, and clamping plate feeding station place is provided with station two sensor, and welding post place is provided with station eight sensor, and bonding station place is provided with station seven sensor; Board is also provided with the pre-storing name position of fixture, and the pre-storing name position of fixture is provided with station nine sensor; Described station one sensor, station two sensor, station eight sensor, station seven sensing and station nine sensor are pressure sensor.
Preferably, board is also provided with pressing pallet loading and unloading station one, pressing clamping plate feeding station one, pressing pallet loading and unloading station two and pressing clamping plate feeding station two, and pressing pallet loading and unloading station one place is provided with station three sensor, pressing clamping plate feeding station one place is provided with station four-sensor, pressing pallet loading and unloading station two place is provided with station five sensor, and pressing clamping plate feeding station two place is provided with station six sensor; Station three sensor, station four-sensor, station five sensor and station six sensor are pressure sensor.
Preferably, described upper strata gear ring clamping plate are provided with the gear ring accommodation hole that several are matrix arrangement, and in gear ring accommodation hole, are provided with the gear ring supporting spring mechanism supporting gear ring; Lower floor's gear pallet is provided with some gear locating dowels corresponding with gear ring accommodation hole.
Owing to have employed technique scheme, the beneficial effects of the utility model are:
The control device of a kind of transmission gear pressing bonding machine of the present utility model, by being provided with the station sensor of detection of gear fixture, examinations gear fixture position, pressing machine pressing and welding robot welding is controlled respectively according to its position, also detect gear and the gear ring quantity of actual chuck filling by station sensor, implement auto-stitching and weld.
Accompanying drawing explanation
Fig. 1 is pressing bonding machine structural representation of the present utility model.
Fig. 2 is pressing bonding machine control device block diagram of the present utility model.
Fig. 3 is gear fixture front view of the present utility model.
Fig. 4 is the top view of lower floor of the present utility model gear pallet.
Fig. 5 is the top view of upper strata of the present utility model gear ring clamping plate.
Fig. 6 is that the A-A of Fig. 5 analyses and observe partial view.
Mark in figure: 1-pallet loading and unloading station, 1 '-station two sensor, 2-clamping plate feeding station, 2 '-station one sensor, the pre-storing name position of 3-fixture, 3 '-station nine sensor, 4-welding post, 4 '-station eight sensor, 5-controller, 6-welding robot, 7-board, 8-bonding station, 8 '-station seven sensor, 9-pressing machine, 10-pressing clamping plate feeding station two, 10 '-station six sensor, 11-pressing pallet loading and unloading station two, 11 '-station five sensor, 12-pressing clamping plate feeding station one, 12 '-station four-sensor, 13-pressing pallet loading and unloading station one, 13 '-station three sensor, 14-transfer robot, 15-gear fixture, 15a-lower floor gear pallet, 15b-upper strata gear ring clamping plate, 151-gear locating dowel, 152-gear ring accommodation hole, 153-gear ring supporting spring mechanism, 153a-rotational pin, 153b-supporting spring, 153c-support bar, 153d-slideway, 153e-slide block, 153f-elastomeric element.
Detailed description of the invention
With reference to Fig. 1, Fig. 2, a kind of control device of transmission gear pressing bonding machine, comprise the welding robot 6 be arranged on board 7, transfer robot 14, pressing machine 9, gear fixture 15 and controller 5, board 7 is provided with pallet loading and unloading station 1, clamping plate feeding station 2, be provided with welding post 4 below welding robot 6, be provided with bonding station 8 below pressing machine 9, gear fixture 15 comprises upper strata gear ring clamping plate 15b and lower floor gear pallet 15a.At pallet loading and unloading station 1, place is provided with station one sensor 2 ', and clamping plate feeding station 2 place is provided with station two sensor 1 ', and welding post 4 place is provided with station eight sensor 4 ', and bonding station 8 place is provided with station seven sensor 8 '; Board 7 is also provided with the pre-storing name position 3 of fixture, and the pre-storing name position 3 of fixture is provided with station nine sensor 3 '.Described station one sensor 2 ', station two sensor 1 ', station eight sensor 4 ', station seven sensing and station nine sensor 3 ' are pressure sensor.
Board 7 is also provided with pressing pallet loading and unloading station 1, pressing clamping plate feeding station 1, pressing pallet loading and unloading station 2 11 and pressing clamping plate feeding station 2 10, and pressing pallet loading and unloading station 1 place is provided with station three sensor 13 ', pressing clamping plate feeding station 1 place is provided with station four-sensor 12 ', pressing pallet loading and unloading station 2 11 place is provided with station five sensor 11 ', and pressing clamping plate feeding station 2 10 place is provided with station six sensor 10 '.Station three sensor 13 ', station four-sensor 12 ', station five sensor 11 ' and station six sensor 10 ' are pressure sensor.
With reference to Fig. 3-6, upper strata gear ring clamping plate 15b is provided with the gear ring accommodation hole 152 that several are matrix arrangement, and in gear ring accommodation hole 152, is provided with the gear ring supporting spring mechanism 153 supporting gear ring.Lower floor gear pallet 15a is provided with some gear locating dowels 151 corresponding with gear ring accommodation hole 152.Gear ring supporting spring mechanism 153 comprises rotational pin 153a, supporting spring 153b, support bar 153c, slide block 153e and elastomeric element 153f, what rotational pin 153a rotated is installed on the gear ring clamping plate 15b of upper strata, supporting spring 153b one end and rotational pin 153a outer round surface tangent, and be fixedly connected with, the other end is connected with support bar 153c rotary type, the slideway 153d holding elastomeric element 153f and slide block 153e is provided with in the gear ring clamping plate 15b of upper strata, elastomeric element 153f and slide block 153e is arranged in slideway 153d, and be interconnected, slide block 153e is connected with support bar 153c simultaneously.
Pressing bonding machine operation principle: when workman is after pallet loading and unloading station 1 and clamping plate feeding station 2 place are respectively by gear ring and gear material loading, after pressing start button, pressing bonding machine performs workflow one: first upper strata gear ring clamping plate 15b is moved to pallet loading and unloading station 1 from clamping plate feeding station 2 and overlap with lower floor gear pallet 15a by transfer robot 14; Again the whole gear fixture 15 combined is delivered to bonding station 8, pressing machine 9 works, complete pressing, after pressing, the gear fixture 15 overlaped is delivered to welding post 4 by transfer robot 14, after delivering to welding post 4, then upper strata gear ring clamping plate 15b is delivered to clamping plate feeding station 2, can material loading be continued.
Treat that workman is complete at pallet loading and unloading station 1 material loading by another one lower floor gear pallet 15a, and upper strata gear ring clamping plate 15b again material loading complete after, pressing bonding machine performs workflow two: first upper strata gear pallet is delivered to pallet loading and unloading station 1 from pallet loading and unloading station 1 by transfer robot 14 makes two fixture combinations become a gear fixture 15, then the gear fixture 15 be grouped together is delivered to bonding station 8; Transport complete after, cover work, by gear and gear ring pressing; After pressing is complete, the fixture overlaped is transported to the pre-storing name position of welding by transfer robot 14 together; After transport puts in place, then upper strata gear ring clamping plate 15b is transported to clamping plate feeding station 2.
After robot 6 to be welded has welded the gear on fixture, pressing bonding machine performs workflow three: lower floor gear pallet 15a is transported to pallet loading and unloading station 1 from welding post 4 by transfer robot 14, then the gear fixture 15 of the pre-storing name position of welding is transported to welding post 4 and continues welding.
At pressing pallet loading and unloading station 1, pressing clamping plate feeding station 1, pressing pallet loading and unloading station 2 11 and pressing clamping plate feeding station 2 10, after material loading, pressing bonding machine performs workflow four: the gear fixture 15 directly completed by material loading by transfer robot 14 sends into bonding station 8, by pressing machine 9 pressing, return again after pressing completes, blanking.Independent stitching operation can be realized like this.
The control principle of control device: the position that corresponding station place upper strata gear ring clamping plate 15b or next gear pallet arrive can will be detected respectively by station one sensor 2 ', station two sensor 1 ', station three sensor 13 ', station four-sensor 12 ', station five sensor 11 ', station six sensor 10 ', station seven sensor 8 ', station eight sensor 4 ' and station nine sensor 3 ', then the positional information of correspondence is sent to controller 5, controls corresponding welding robot 6, transfer robot 14 and pressing machine 9 action by controller 5.Be pressure sensor by station one sensor 2 ', station two sensor 1 ', station three sensor 13 ', station four-sensor 12 ', station five sensor 11 ', station six sensor 10 ', station seven sensor 8 ', station eight sensor 4 ' and station nine sensor 3 ' simultaneously, the in-position of gear fixture 15 not only can be detected, the filling quantity of gear on gear fixture 15 or gear ring can also be detected, according to the number of reality filling, complete corresponding welding and pressing action.
Welding process: during start, station nine sensor 3 ' is without pressure input signals, and welding robot 6 is without working signal input, then work station performs workflow one; When welding robot 6 works, station nine sensor 3 ' is without pressure input, and station one sensor 2 ', station two sensor 1 ' have pressure to input and reach threshold value, and work station performs workflow two.When robot completes welding job, station one sensor 2 ', station two sensor 1 ' are without pressure input, and station nine sensor 3 ' inputs and reaches threshold value, then work station performs workflow three.
Pressing flow process: when welding robot 6 is working and station nine sensor 3 ' reaches input threshold value, if now only have station three sensor 13 ', station four-sensor 12 ' (or station five sensor 11 ', station six sensor 10 ') reaches input threshold value, then perform workflow four.
Claims (3)
1. the control device of a transmission gear pressing bonding machine, comprise the welding robot (6) be arranged on board (7), transfer robot (14), pressing machine (9), gear fixture (15) and controller (5), board (7) is provided with pallet loading and unloading station (1), clamping plate feeding station (2), welding robot (6) below is provided with welding post (4), pressing machine (9) below is provided with bonding station (8), gear fixture (15) comprises upper strata gear ring clamping plate (15b) and lower floor's gear pallet (15a), it is characterized in that, pallet loading and unloading station (1) place is provided with station one sensor (2 '), clamping plate feeding station (2) place is provided with station two sensor (1 '), welding post (4) place is provided with station eight sensor (4 '), and bonding station (8) place is provided with station seven sensor (8 '), board (7) is also provided with the pre-storing name position (3) of fixture, and the pre-storing name position (3) of fixture is provided with station nine sensor (3 '), described station one sensor (2 '), station two sensor (1 '), station eight sensor (4 '), station seven sensing and station nine sensor (3 ') are pressure sensor.
2. control device according to claim 1, it is characterized in that, board (7) is also provided with pressing pallet loading and unloading station one (13), pressing clamping plate feeding station one (12), pressing pallet loading and unloading station two (11) and pressing clamping plate feeding station two (10), and pressing pallet loading and unloading station one (13) place is provided with station three sensor (13 '), pressing clamping plate feeding station one (12) place is provided with station four-sensor (12 '), pressing pallet loading and unloading station two (11) place is provided with station five sensor (11 '), pressing clamping plate feeding station two (10) place is provided with station six sensor (10 '), station three sensor (13 '), station four-sensor (12 '), station five sensor (11 ') and station six sensor (10 ') are pressure sensor.
3. control device according to claim 1, it is characterized in that, described upper strata gear ring clamping plate (15b) is provided with the gear ring accommodation hole (152) that several are matrix arrangement, and in gear ring accommodation hole (152), is provided with the gear ring supporting spring mechanism (153) supporting gear ring; Lower floor's gear pallet (15a) is provided with some gear locating dowels (151) corresponding with gear ring accommodation hole (152).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420587568.3U CN204123003U (en) | 2014-10-11 | 2014-10-11 | A kind of control device of transmission gear pressing bonding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420587568.3U CN204123003U (en) | 2014-10-11 | 2014-10-11 | A kind of control device of transmission gear pressing bonding machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204123003U true CN204123003U (en) | 2015-01-28 |
Family
ID=52379392
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420587568.3U Expired - Fee Related CN204123003U (en) | 2014-10-11 | 2014-10-11 | A kind of control device of transmission gear pressing bonding machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN204123003U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108262609A (en) * | 2017-10-13 | 2018-07-10 | 浙江金麦特自动化系统有限公司 | Automatic transmission system before a kind of Chair support welding |
-
2014
- 2014-10-11 CN CN201420587568.3U patent/CN204123003U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108262609A (en) * | 2017-10-13 | 2018-07-10 | 浙江金麦特自动化系统有限公司 | Automatic transmission system before a kind of Chair support welding |
| CN108262609B (en) * | 2017-10-13 | 2024-02-02 | 浙江金麦特自动化系统有限公司 | Automatic conveying system before welding of chair support |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN102848191B (en) | 12-station automatic assembling machine for door hinge pin shaft | |
| CN106891146A (en) | A kind of novel spot gluing assembles combination machine | |
| CN103639624B (en) | Assembling and welding equipment | |
| CN202461404U (en) | Automatic riveting machine for lithium ion battery cover plate | |
| CN201304546Y (en) | Full automatic rotating disc type ultrasonic welding machine | |
| CN103730694B (en) | A kind of lithium battery welding certification mark all-in-one | |
| CN104801869A (en) | Automatic welding production line of car wheel casing and production method thereof | |
| CN205397495U (en) | Automatic material loading machine of piston work piece based on machine vision | |
| CN202985073U (en) | Twelve-station door hinge pin automatic assembling machine | |
| CN104308509A (en) | Automatic central shaft assembling machine of permanent-magnet claw pole type stepping motor | |
| CN204171545U (en) | A kind of multi-station high efficient circumferential laser bonding machine | |
| CN204123003U (en) | A kind of control device of transmission gear pressing bonding machine | |
| CN206764157U (en) | Automatic welding machine | |
| CN205342205U (en) | Welding machine for battery caps | |
| CN206393196U (en) | A kind of automatic stator pressing machine | |
| CN206869423U (en) | A kind of novel spot gluing assembles combination machine | |
| CN107020509A (en) | The manufacture method of beddo | |
| CN106514274B (en) | A kind of ceiling automatic production line | |
| CN108941793A (en) | A kind of high-efficient gear machining tool | |
| CN104384731B (en) | A kind of pressing welder of large-power optical fiber laser weld transmission gear and technique | |
| CN205904675U (en) | Automatic assembly equipment of robot | |
| CN204262697U (en) | A kind of p-m step motor kludge | |
| CN103009118A (en) | Clamping device with both floating ends | |
| CN208729124U (en) | It is a kind of to detain automatic assembling | |
| CN206662650U (en) | Kettle body pre-locating mechanism |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150128 Termination date: 20171011 |