CN204107938U - A kind of three-dimensional coordinate cleaning tank car machine - Google Patents
A kind of three-dimensional coordinate cleaning tank car machine Download PDFInfo
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- CN204107938U CN204107938U CN201420570025.0U CN201420570025U CN204107938U CN 204107938 U CN204107938 U CN 204107938U CN 201420570025 U CN201420570025 U CN 201420570025U CN 204107938 U CN204107938 U CN 204107938U
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Abstract
The utility model is a kind of three-dimensional coordinate cleaning tank car machine, a kind of three-dimensional coordinate cleaning tank car machine, comprise 3 D positioning system, wiper mechanism forms, described wiper mechanism comprises fixed mount, rotating turret, swivel mount, by the gear drive on fixed mount, the Electric Machine Control of swivel mount and rotating turret, described C shape arc plate is controlled, be up to the standard the object of feeding, and the function of the location of three-dimensional coordinate is realized by wiper mechanism, described flange port is accurately located, theory is advanced, take up an area space little, safe and reliable, operation and maintenance is fairly simple, adopt spacing swing principle, make the feeding of shower nozzle on tank body center line, cleaning evenly, adopt many electric controls system, positioning precision is high, accurately, compact conformation, adopt parallelogram sturcutre, all the time make tank mouth parallel with flange arrangement, deft design.
Description
Technical field
The utility model relates to a kind of cleaning tank car machine, especially a kind of three-dimensional coordinate cleaning tank car machine.
Background technology
Tank car is the important tool of the industry transporting petroleum chemical products such as oil, chemical industry and railway.The petrochemicals purity transported is very high, and it is not only inflammable and explosive to be permitted multiple product, and toxicity is large, tank car changes the outfit or thoroughly must clean its inwall, with the safety of the quality and maintenance of guaranteeing loaded and transported petrochemicals before overhauling carrying out product.The traditional inwall of steaming washing method to tank car of current domestic most employing cleans.Not only cleaning efficiency is low, car-cleaning cost is high for this cleaning method, labor strength is large, and environmental pollution is serious, and because meeting and human body come in contact, the healthy of staff in serious harm.
At present, market there is C shape pipe cleaning machine, main principle is the filling mouth being entered tank car by the arc of C shape, produce water under high pressure by the three-dimensional cleaning shower nozzle of arc plate end, tank car inside is cleaned, but, its subject matter be due to C shape arc plate enter tank body after be carry out feeding along C shape camber line, cause shower nozzle not on the axis of tank car, cleaning range differs, and cleaning performance is uneven.Therefore the multiple horizontal feed dwell point of a kind of selection is needed badly, a kind of three-dimensional coordinate cleaning tank car machine that cleaning range difference is little.
Summary of the invention
The utility model adopts spacing swing principle, by accurate Calculation C shape pipe limiting plate height, Digit Control Machine Tool processes spacing sketch plate, accurate control C shape pipe swings, realize three-dimensional cleaning shower nozzle tank mouth center line annex horizontal feed, and by the data signal of C shape pipe feeding input PLC, multiple horizontal feed dwell point can be selected, cleaning range difference is little, thus obtains satisfied cleaning performance.
The utility model adopts following technical scheme:
A kind of three-dimensional coordinate cleaning tank car machine, comprise 3 D positioning system (1), wiper mechanism (2) forms, and described wiper mechanism (2) comprises fixed mount (21), rotating turret (22), swivel mount (23);
Described fixed mount (21) is fixed with rotary electric machine (214), described rotary electric machine (214) drives driving gear (215), and driven gear (212) rotates;
Described swivel mount (23) is fixedly connected on described driven gear (212);
Described rotating turret (22) top is hollow cavity, bottom is C type camber line track (221), on described hollow cavity, lower surface is uncovered, track both sides are provided with locating wheel (222), the upper inner side of described C shape track (221) is provided with rotating hole (223), described rotating hole (223) is coupling with swivel mount (23), described C type arc plate (224) lower end is positioned at C shape track and is located by locating wheel (222), its upper end is through rotating turret (22), described C shape arc plate (224) is fixedly connected with chain (225) or steel wire rope in two ends up and down, described C shape arc plate (224) upper end is fixed with turning arm (228), fixing three-dimensional cleaning shower nozzle (229) in lower end, described rotating turret (22) inner side fixed arm (227), the other end of described turning arm (228) and the other end of described fixed arm (227) hinged, driving wheel (226) is provided with in described rotating turret (22) chamber, described driving wheel (226) is driven by main control motor (232), described driving wheel (226) drives C type arc plate (224) to swing by described chain (225) or steel wire rope, described chain (225) or steel wire rope are by described regulating wheel (233) tensioning.
Described 3 D positioning system (1) comprises Z axis bracket institution, parallel-crank mechanism (12), Y-axis feed mechanism (13);
Described Z axis bracket institution (11) main body is a column structure, column structure top is provided with Altitude control motor (14), the turning cylinder of described Altitude control motor (14) arranges gear, described column construction inside is provided with tooth bar, described gear and tooth bar intermesh, and described Z axis bracket institution (11) top tooth bar is fixed with lifting arm (15);
Described lifting arm (15) top is fixed with to rotate and controls motor (16), the described turning cylinder rotating control motor (16) is provided with gear (116), described lifting arm (15) top is fixed with driven gear (118) axle, intermesh between described gear, described turning set (117) is fixedly connected with described driven gear (118), described turning set (117) is enclosed within lifting arm (15) outward, the upper fixing cursor (112) of described turning set (117);
The positive middle part of crossbeam (17) of parallel-crank mechanism (12) is fixed on described lifting arm (15) lower end, hinged two the isometric longerons (19) of connecting hole (18) are passed through at described crossbeam (17) two ends, the stull (110) that the hinged and described crossbeam of described longeron (19) other end is isometric;
Y-axis feed mechanism (13) is Horizontal cylinder structure, end is provided with feeding and controls motor (141), described feeding controls motor (141) and carries out Y-axis feeding by ball-screw, be fixedly connected with the longitudinal axis (113) being parallel to described lifting arm (15) bottom described column structure, the axis parallel of described column structure is in the middle part line of described crossbeam (17) with described stull (110); The described longitudinal axis (113) bottom is fixed on the positive medium position of described stull (110), the described longitudinal axis (113) overcoat connects feed mechanism turning set (111), described feed mechanism turning set (111) is fixedly connected with cursor (112) one end, and described fixed mount (21) side is fixedly connected with described Y-axis feed mechanism (13).
Described C shape arc plate (224) skin is provided with compensating plate (2241), and described compensating plate (2241) is fixed on described C shape arc plate (224) outside, and described compensating plate is radially thickening gradually from top to bottom; Be provided with high-pressure water pipe along on described C shape arc plate (224), connection water source, described high-pressure water pipe one end, the other end connects three-dimensional shower nozzle (229).
Described fixed mount (21) is provided with high pressure water absorber (230), described high pressure water absorber is tubulose, tubular structure is provided with motor, the connecting axle of described motor connects gear (2103), high pressure water absorber inside is provided with sewage pipe drive sprocket (2101), and described tubular structure top is provided with snap joint (2102).
Described fixed mount (21) lower end is provided with flange port (2104), flange is provided with damping spring (2105), and described C shape arc plate (224) lower end is stretched in described flange port (2104).
Advantage of the present utility model is as follows:
1. adopt Rotary three-dimensional localization machine, theory is advanced, occupation of land space is little, safe and reliable, operation and maintenance is fairly simple.
2. adopt spacing swing principle, make the feeding of shower nozzle on tank body center line, cleaning evenly.
3. adopt many electric controls system, positioning precision is high, accurately.
4. compact conformation, adopts parallelogram sturcutre, makes filling mouth parallel with flange arrangement all the time, deft design.
Accompanying drawing illustrates:
Fig. 1 is the utility model overall schematic;
Fig. 2 is the utility model whole interior structural representation;
Fig. 3 is the overall three-dimensional structure schematic diagram of the utility model;
Fig. 4 is the utility model overall three-dimensional structure side view schematic diagram;
Fig. 5 is the utility model C-C cross-sectional view;
Fig. 6 is the utility model local fixed mount enlarged diagram;
Fig. 7 is the utility model locating wheel close-up schematic view;
Fig. 8 is the utility model top view schematic diagram;
Fig. 9 is the utility model high pressure water absorber schematic diagram;
Figure 10 is the utility model flange port schematic diagram;
Figure 11 is the utility model rearview schematic diagram;
Figure 12 is the utility model A-A generalized section;
Figure 13 is the utility model side view schematic diagram
Figure 14 is the utility model hoisting mechanism partial schematic diagram
Detailed description of the invention
Below in conjunction with accompanying drawing, detailed description of the invention of the present utility model is described further.
Following examples are only for the utility model example is clearly described, and the restriction not to embodiment of the present utility model.For those of ordinary skill in the field; can also make other multi-form change or variations on the basis of the following description, and these belong to the utility model spirit apparent change of drawing or variation is still among protection domain of the present utility model.
As represented in figures 1 through 14, a kind of three-dimensional coordinate cleaning tank car machine, comprise 3 D positioning system 1, wiper mechanism 2 forms, and described wiper mechanism 2 comprises fixed mount 21, rotating turret 22, swivel mount 23;
Described fixed mount 21 is fixed with rotary electric machine 214, and described rotary electric machine 214 drives driving gear 215, and driven gear 212 rotates;
Described swivel mount 23 is fixedly connected on described driven gear 212;
Described rotating turret 22 top is hollow cavity, bottom is C type camber line track 221, on described hollow cavity, lower surface is uncovered, track both sides are provided with locating wheel 222, on described C shape track 221, inner side is provided with rotating hole 223, described rotating hole (223) is coupling with swivel mount (23), described C type arc plate 224 lower end is positioned at C shape track and is located by locating wheel 222, its upper end is through rotating turret 22, described C shape arc plate about 224 two ends are fixedly connected with chain 225 or steel wire rope, described C shape arc plate 224 upper end is fixed with turning arm 228, the fixing three-dimensional cleaning shower nozzle 229 in lower end, fixed arm 227 inside described rotating turret 22, the other end of described turning arm 228 and the other end of described fixed arm 227 hinged, driving wheel 226 is provided with in described rotating turret 22 chamber, described driving wheel 226 is driven by main control motor 232, described driving wheel 226 drives C type arc plate 224 to swing by described chain 225 or steel wire rope, described chain 225 or steel wire rope are by the tensioning of described regulating wheel 233.
Described 3 D positioning system 1 comprises Z axis bracket institution, parallel-crank mechanism 12, Y-axis feed mechanism 13;
Described Z axis bracket institution 11 main body is a column structure, column structure top is provided with Altitude control motor 14, the turning cylinder of described Altitude control motor 14 arranges gear, described column construction inside is provided with tooth bar, described gear and tooth bar intermesh, and described Z axis bracket institution 11 top tooth bar is fixed with lifting arm 15;
Described lifting arm 15 top is fixed with to rotate and controls motor 16, the described turning cylinder rotating control motor 16 is provided with gear 116, described lifting arm 15 top is fixed with driven gear 118 axle, intermesh between described gear, described turning set 117 is fixedly connected with described driven gear 118, described turning set 117 is enclosed within outside lifting arm 15, and described turning set 117 fixes cursor 112;
The positive middle part of crossbeam 17 of parallel-crank mechanism 12 is fixed on described lifting arm 15 lower end, and hinged two the isometric longerons 19 of connecting hole 18 are passed through at described crossbeam 17 two ends, the stull 110 that the hinged and described crossbeam of described longeron 19 other end is isometric;
Y-axis feed mechanism 13 is Horizontal cylinder structure, end is provided with feeding and controls motor 141, described feeding controls motor 141 and carries out Y-axis feeding by ball-screw, be fixedly connected with the longitudinal axis 113 being parallel to described lifting arm 15 bottom described column structure, the axis parallel of described column structure is in the middle part line of described crossbeam 17 with described stull 110; The described longitudinal axis 113 bottom is fixed on the positive medium position of described stull 110, the described longitudinal axis 113 overcoat connects feed mechanism turning set 111, described feed mechanism turning set 111 is fixedly connected with cursor 112 one end, and described fixed mount 21 side is fixedly connected with described Y-axis feed mechanism 13.
Described C shape arc plate 224 skin is provided with compensating plate 2241, and described compensating plate 2241 is fixed on outside described C shape arc plate 224, and described compensating plate is radially thickening gradually from top to bottom; Be provided with high-pressure water pipe along on described C shape arc plate 224, connection water source, described high-pressure water pipe one end, the other end connects three-dimensional shower nozzle 229.
Described fixed mount 21 is provided with high pressure water absorber 230, described high pressure water absorber is tubulose, tubular structure is provided with motor, the connecting axle of described motor connects gear 2103, high pressure water absorber inside is provided with sewage pipe drive sprocket 2101, and described tubular structure top is provided with snap joint 2102.
Described fixed mount 21 lower end is provided with flange port 2104, flange is provided with damping spring 2105, and described C shape arc plate 224 lower end is stretched in described flange port 2104.
In the course of work, first the manhole on flange port 2014 pairs of tank cars positions, as described in Figure 1: in position fixing process, 3 D positioning system 1 is utilized to position, utilize described Z axis bracket institution 11, to Altitude control motor 14 and the concrete control rotating control motor 16, the function of the rotation that finishing equipment is longitudinally gone up and lifting, when described lifting arm 15 rotates, now, parallel-crank mechanism 12 can produce distortion, as shown in the figure, wherein said stull 110 is still parallel with described crossbeam 18, tank car vehicle body is now still parallel with it, leading screw in the described Y-axis feed mechanism 13 of control compensates length, finally by described flange port 2104, docked with the manhole of tank car by described lifting arm 15, after having docked, rotary electric machine 214 described in startup, by the engagement of described gear, by power transmission to described swivel mount 23, now C shape arc plate 224 90-degree rotation.C shape arc plate 224 is parallel with tank car, described main control motor 232 starts to rotate, swivel mount (23) is rotated along shaft contact by Action of Gravity Field, thus make C shape arc plate 224 under the restriction of the conditions such as described locating wheel, make three-dimensional cleaning shower nozzle 229 complete feeding along tank car centerline portion.Three-dimensional clear shower nozzle can form a cleaning cross section along tank car axis, passing through feed motion, after completing side cleaning, swivel mount 22, revolves turnback and cleans opposite side, simultaneously, carry out emptying at the ponding by described high pressure water absorber 230 pairs of tank car backs, after completing cleaning, poison gas wherein at the inverse process return by said process, then is discharged by corresponding exhaust apparatus by equipment.
When C shape arc plate along fixed arm 227 with described cursor 228 pin joint rotary course, rotating turret 22 rotates along rotating hole 223 simultaneously, at the compensating plate 2241 by C shape arc plate 224, shower nozzle 229 is cleaned all the time along the centerline portion straight-line feed of tank car to described three-dimensional, compensate the displacement between center line and shower nozzle.
Claims (5)
1. a three-dimensional coordinate cleaning tank car machine, comprise 3 D positioning system (1), wiper mechanism (2) forms, it is characterized in that: described wiper mechanism (2) comprises fixed mount (21), rotating turret (22), swivel mount (23);
Described fixed mount (21) is fixed with rotary electric machine (214), described rotary electric machine (214) drives driving gear (215), and driven gear (212) rotates;
Described swivel mount (23) is fixedly connected on described driven gear (212);
Described rotating turret (22) top is hollow cavity, bottom is C type camber line track (221), on described hollow cavity, lower surface is uncovered, track both sides are provided with locating wheel (222), the upper inner side of described C shape track (221) is provided with rotating hole (223), described rotating hole (223) is coupling with swivel mount (23), described C type arc plate (224) lower end is positioned at C shape track and is located by locating wheel (222), its upper end is through rotating turret (22), described C shape arc plate (224) is fixedly connected with chain (225) or steel wire rope in two ends up and down, described C shape arc plate (224) upper end is fixed with turning arm (228), fixing three-dimensional cleaning shower nozzle (229) in lower end, described rotating turret (22) inner side fixed arm (227), the other end of described turning arm (228) and the other end of described fixed arm (227) hinged, driving wheel (226) is provided with in described rotating turret (22) chamber, described driving wheel (226) is driven by main control motor (232), described driving wheel (226) drives C type arc plate (224) to swing by described chain (225) or steel wire rope, described chain (225) or steel wire rope are by described regulating wheel (233) tensioning.
2. a kind of three-dimensional localization cleaning tank car machine according to claim 1, is characterized in that: described 3 D positioning system (1) comprises Z axis bracket institution, parallel-crank mechanism (12), Y-axis feed mechanism (13);
Described Z axis bracket institution (11) main body is a column structure, column structure top is provided with Altitude control motor (14), the turning cylinder of described Altitude control motor (14) arranges gear, described column construction inside is provided with tooth bar, described gear and tooth bar intermesh, and described Z axis bracket institution (11) top tooth bar is fixed with lifting arm (15);
Described lifting arm (15) top is fixed with to rotate and controls motor (16), the described turning cylinder rotating control motor (16) is provided with gear (116), described lifting arm (15) top is fixed with driven gear (118) axle, intermesh between described gear, described turning set (117) is fixedly connected with described driven gear (118), described turning set (117) is enclosed within lifting arm (15) outward, the upper fixing cursor (112) of described turning set (117);
The positive middle part of crossbeam (17) of parallel-crank mechanism (12) is fixed on described lifting arm (15) lower end, hinged two the isometric longerons (19) of connecting hole (18) are passed through at described crossbeam (17) two ends, the stull (110) that the hinged and described crossbeam of described longeron (19) other end is isometric;
Y-axis feed mechanism (13) is Horizontal cylinder structure, end is provided with feeding and controls motor (141), described feeding controls motor (141) and carries out Y-axis feeding by ball-screw, be fixedly connected with the longitudinal axis (113) being parallel to described lifting arm (15) bottom described column structure, the axis parallel of described column structure is in the middle part line of described crossbeam (17) with described stull (110); The described longitudinal axis (113) bottom is fixed on the positive medium position of described stull (110), the described longitudinal axis (113) overcoat connects feed mechanism turning set (111), described feed mechanism turning set (111) is fixedly connected with cursor (112) one end, and described fixed mount (21) side is fixedly connected with described Y-axis feed mechanism (13).
3. a kind of three-dimensional localization cleaning tank car machine according to claim 1, it is characterized in that: described C shape arc plate (224) skin is provided with compensating plate (2241), described compensating plate (2241) is fixed on described C shape arc plate (224) outside, and described compensating plate is radially thickening gradually from top to bottom; Be provided with high-pressure water pipe along on described C shape arc plate (224), connection water source, described high-pressure water pipe one end, the other end connects three-dimensional shower nozzle (229).
4. a kind of three-dimensional localization cleaning tank car machine according to claim 1, it is characterized in that: described fixed mount (21) is provided with high pressure water absorber (230), described high pressure water absorber is tubulose, tubular structure is provided with motor, the connecting axle of described motor connects gear (2103), high pressure water absorber inside is provided with sewage pipe drive sprocket (2101), and described tubular structure top is provided with snap joint (2102).
5. a kind of three-dimensional cleaning tank car machine according to claim 1, it is characterized in that: described fixed mount (21) lower end is provided with flange port (2104), flange is provided with damping spring (2105), described C shape arc plate (224) lower end is stretched in described flange port (2104).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420570025.0U CN204107938U (en) | 2014-09-29 | 2014-09-29 | A kind of three-dimensional coordinate cleaning tank car machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420570025.0U CN204107938U (en) | 2014-09-29 | 2014-09-29 | A kind of three-dimensional coordinate cleaning tank car machine |
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| Publication Number | Publication Date |
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| CN204107938U true CN204107938U (en) | 2015-01-21 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420570025.0U Expired - Fee Related CN204107938U (en) | 2014-09-29 | 2014-09-29 | A kind of three-dimensional coordinate cleaning tank car machine |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107030070A (en) * | 2017-04-12 | 2017-08-11 | 天津市锐泰精密模具有限公司 | A kind of pipeline high-pressure rubber pipe whirler |
| CN112246804A (en) * | 2020-09-29 | 2021-01-22 | 南京普迪科技实业有限公司 | Automatic water jet cleaning machine for inner wall of low-pressure separation tank of EVA (ethylene vinyl acetate) device |
| CN114194143A (en) * | 2021-12-14 | 2022-03-18 | 普沃(天津)科技有限公司 | Railway tank car cleaning execution system |
-
2014
- 2014-09-29 CN CN201420570025.0U patent/CN204107938U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107030070A (en) * | 2017-04-12 | 2017-08-11 | 天津市锐泰精密模具有限公司 | A kind of pipeline high-pressure rubber pipe whirler |
| CN107030070B (en) * | 2017-04-12 | 2019-02-05 | 天津市锐泰精密模具有限公司 | A kind of pipeline high-pressure rubber pipe whirler |
| CN112246804A (en) * | 2020-09-29 | 2021-01-22 | 南京普迪科技实业有限公司 | Automatic water jet cleaning machine for inner wall of low-pressure separation tank of EVA (ethylene vinyl acetate) device |
| CN114194143A (en) * | 2021-12-14 | 2022-03-18 | 普沃(天津)科技有限公司 | Railway tank car cleaning execution system |
| CN114194143B (en) * | 2021-12-14 | 2024-04-26 | 普沃(天津)科技有限公司 | Railway tank car cleaning execution system |
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Legal Events
| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150121 Termination date: 20170929 |
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| CF01 | Termination of patent right due to non-payment of annual fee |