CN204101468U - Electronic product surface quality detection device - Google Patents
Electronic product surface quality detection device Download PDFInfo
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- CN204101468U CN204101468U CN201420539092.6U CN201420539092U CN204101468U CN 204101468 U CN204101468 U CN 204101468U CN 201420539092 U CN201420539092 U CN 201420539092U CN 204101468 U CN204101468 U CN 204101468U
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Abstract
本实用新型公开了一种电子产品表面质量检测装置,其特征在于,包括,箱体,所述箱体设置有容腔;光源,所述光源用于向待检测产品发射单色光,所述光源设置于所述容腔内;摄像头,所述摄像头用于对在光源照射下的待检测产品拍照;输送装置;所述输送装置用于将待检测产品输送至所述容腔内,并在检测完毕后自所述容腔内输出;所述输送装置将所述待检测产品输送至所述箱体的容腔内,所述光源向所述待检测产品发射单色光;所述摄像头对在光源照射下的待检测产品拍照。本实用新型利用传输装置输送待检测产品至检测位置,并经检测后输出,方便操作。光源可移动地设置,使其可适用于各种尺寸的产品,适用场合多。
The utility model discloses a surface quality detection device for electronic products, which is characterized in that it comprises a box body, the box body is provided with a cavity; a light source, the light source is used to emit monochromatic light to the product to be tested, the The light source is arranged in the cavity; the camera, the camera is used to take pictures of the product to be detected under the light source; the delivery device; the delivery device is used to transport the product to be detected into the cavity, and After the detection is completed, it is output from the cavity; the delivery device transports the product to be detected to the cavity of the box, and the light source emits monochromatic light to the product to be detected; Take pictures of the product to be tested under the light source. The utility model uses the transmission device to transport the product to be detected to the detection position, and outputs after detection, which is convenient for operation. The light source can be set movably, so that it can be applied to products of various sizes, and there are many applicable occasions.
Description
技术领域technical field
本实用新型涉及一种检测装置,尤其是一种电子产品表面质量检测装置。The utility model relates to a detection device, in particular to a detection device for the surface quality of electronic products.
背景技术Background technique
电子产品中的一些结构采用塑料制成,比如连接器的壳体。连接器的结构各种各样。其中用于平板电脑上的插座连接器,用于电源与液晶显示模组电连接;设置在液晶显示模组背面。该插座包括塑料壳体,及一个可翻转的盖子。插头插接在插座上后,可使用盖子将插头卡住,防止松动或脱落。由于液晶显示器的组装涉及多个工序,其在每个工序中均存在被损坏的风险。比如,在盖子表面形成划痕、凹坑,甚至断裂,脱落等。无论是基于美观的要求,还是基于功能的要求,具有划痕、凹坑,以及断裂、脱落等缺陷,均会影响产品的继续使用。有些产品上会贴附标签、保护膜等。在各个生产工序中,也存在损坏的风险。比如标签脱落、部分缺失等。因此,在产品生产过程中,需要对产品进行检测。现有技术中,由检测工人使用肉眼,或者利用放大镜辅助观察检测,判断产品是否存在缺陷。这种检测方法效率低,劳动强度大,对人员要求高,易造成视觉疲劳,甚至长期检测会影响工人视力。Some structures in electronics are made of plastic, such as the housings of connectors. The structure of the connector is various. The socket connector used on the tablet computer is used for the electrical connection between the power supply and the liquid crystal display module; it is arranged on the back of the liquid crystal display module. The receptacle consists of a plastic housing and a reversible cover. After the plug is plugged into the socket, the cover can be used to lock the plug to prevent loosening or falling off. Since the assembly of the liquid crystal display involves multiple processes, there is a risk of being damaged in each process. For example, scratches, pits, or even fractures and peelings are formed on the surface of the cover. Whether it is based on aesthetic requirements or functional requirements, defects such as scratches, dents, breaks, and shedding will affect the continued use of the product. Labels, protective films, etc. may be attached to some products. In the various production processes, there is also a risk of damage. For example, the label falls off, some parts are missing, etc. Therefore, during the production process of the product, it is necessary to test the product. In the prior art, inspectors use the naked eye, or use a magnifying glass to assist observation and inspection to judge whether there is a defect in the product. This detection method is inefficient, labor-intensive, and requires high personnel, which is easy to cause visual fatigue, and even long-term detection will affect the eyesight of workers.
实用新型内容Utility model content
本实用新型的目的是为了克服现有技术中的不足,提供一种可方便地检测产品表面质量状况的电子产品表面质量检测装置。The purpose of the utility model is to overcome the deficiencies in the prior art and provide a surface quality detection device for electronic products that can conveniently detect the surface quality of products.
为实现以上目的,本实用新型通过以下技术方案实现:In order to achieve the above purpose, the utility model is realized through the following technical solutions:
电子产品表面质量检测装置,其特征在于,包括,The electronic product surface quality detection device is characterized in that, comprising,
箱体,所述箱体设置有容腔;A box body, the box body is provided with a cavity;
光源,所述光源用于向待检测产品发射单色光,所述光源设置于所述容腔内;A light source, the light source is used to emit monochromatic light to the product to be detected, and the light source is arranged in the cavity;
摄像头,所述摄像头用于对在光源照射下的待检测产品拍照;A camera, which is used to take pictures of the product to be detected under the light source;
输送装置;所述输送装置用于将待检测产品输送至所述容腔内,并在检测完毕后自所述容腔内输出;A conveying device; the conveying device is used to convey the product to be tested into the cavity, and output it from the cavity after the detection is completed;
所述输送装置将所述待检测产品输送至所述箱体的容腔内,所述光源向所述待检测产品发射单色光;所述摄像头对在光源照射下的待检测产品拍照。The conveying device conveys the product to be inspected into the cavity of the box body, and the light source emits monochromatic light to the product to be inspected; the camera takes pictures of the product to be inspected under the illumination of the light source.
优选地是,所述输送装置包括驱动马达、驱动轴;所述驱动轴数目为多个,组成待检测产品的输送路线;所述驱动马达驱动多个驱动轴同步旋转。Preferably, the conveying device includes a drive motor and a drive shaft; the number of the drive shafts is multiple, forming a conveying route of the product to be inspected; the drive motor drives the multiple drive shafts to rotate synchronously.
优选地是,所述驱动轴上套装有输送滚轮;所述输送滚轮突出于所述驱动轴;所述输送滚轮随所述驱动轴旋转。Preferably, a conveying roller is sleeved on the driving shaft; the conveying roller protrudes from the driving shaft; and the conveying roller rotates with the driving shaft.
优选地是,所述驱动马达通过传动带驱动所述多个驱动轴同步旋转;所述驱动轴上设置有皮带轮;所述传动带与所述皮带轮相配合。Preferably, the drive motor drives the plurality of drive shafts to rotate synchronously through a transmission belt; a pulley is provided on the drive shaft; and the transmission belt cooperates with the pulley.
优选地是,所述容腔内还设置有第一挡块;所述第一挡块设置于所述待检测产品的行进路线上,并可上下移动地设置;所述第一挡块上升后突出于所述待检测产品并阻挡所述待检测产品前进。Preferably, a first stopper is also provided in the cavity; the first stopper is set on the travel route of the product to be detected and can be moved up and down; after the first stopper rises, Protrude from the product to be detected and block the product to be detected from advancing.
优选地是,所述容腔内还设置有感应器,所述感应器设置于所述待检测产品行进路线上;当所述待检测产品输送至指定位置时,所述感应器产生电信号并输送所述电信号;所述感应器检测所述待检测产品移动至指定位置时,所述第一挡块上升后突出于所述待检测产品,阻挡所述待检测产品前进。Preferably, an inductor is also arranged in the cavity, and the sensor is arranged on the travel route of the product to be detected; when the product to be detected is transported to a designated position, the sensor generates an electrical signal and The electric signal is transmitted; when the sensor detects that the product to be detected moves to a designated position, the first stopper rises and protrudes beyond the product to be detected, preventing the product to be detected from advancing.
优选地是,还包括第一气缸,所述第一气缸驱动所述第一挡块升降。Preferably, a first air cylinder is also included, and the first air cylinder drives the first block to go up and down.
优选地是,所述容腔内还设置有推块,所述推块可移动地设置于所述待检测产品行进路线一侧,所述推块用于推动所述待检测产品水平移动地设置。Preferably, a push block is also provided in the cavity, the push block is movably arranged on one side of the travel route of the product to be detected, and the push block is used to push the product to be detected to move horizontally .
优选地是,所述容腔内还设置有第二挡块,所述第二挡块与所述推块分别设置于所述待检测产品行进路线两侧。Preferably, a second stopper is further provided in the cavity, and the second stopper and the pushing block are respectively arranged on both sides of the travel route of the product to be detected.
优选地是,还包括第二气缸;所述第二挡块可水平移动地设置;所述第二气缸驱动所述第二挡块水平移动。Preferably, a second air cylinder is also included; the second block is arranged to be movable horizontally; the second air cylinder drives the second block to move horizontally.
优选地是,所述第二挡块数目为两个以上,间隔设置;所述第二挡块安装于第二定位支架上;所述第二定位支架与所述第二气缸的活塞杆连接。Preferably, the number of the second stoppers is more than two and arranged at intervals; the second stoppers are installed on the second positioning bracket; the second positioning bracket is connected with the piston rod of the second cylinder.
优选地是,所述推块可水平移动地设置,所述推块水平移动时推动所述待检测产品移动。Preferably, the push block is arranged to be movable horizontally, and when the push block moves horizontally, the product to be detected is pushed to move.
优选地是,还包括第一标尺,第一标尺与所述推块平行地设置。Preferably, a first scale is also included, and the first scale is arranged parallel to the push block.
优选地是,还包括第三气缸,所述第三气缸驱动所述推块水平移动。Preferably, a third air cylinder is also included, and the third air cylinder drives the push block to move horizontally.
优选地是,还包括第一传动装置;所述推块设置于第一定位支架上;驱动力通过所述第一传动装置驱动所述第一定位支架移动;所述第一定位支架移动时带动所述推块移动。Preferably, it also includes a first transmission device; the push block is arranged on the first positioning bracket; the driving force drives the first positioning bracket to move through the first transmission device; when the first positioning bracket moves, it drives The push block moves.
优选地是,所述第一传动装置包括第一螺杆,所述第一螺杆通过旋转驱动所述第一定位支架移动。Preferably, the first transmission device includes a first screw, and the first screw drives the first positioning bracket to move through rotation.
优选地是,还包括第一导向装置,所述第一导向装置包括第一滑块与第一导轨;所述第一滑块可沿所述第一导轨滑动地安装于所述第一导轨上;所述第一定位支架安装于或通过定位板安装于所述第一滑块与所述第一导轨之一上。Preferably, a first guide device is also included, the first guide device includes a first slider and a first guide rail; the first slider is slidably mounted on the first guide rail along the first guide rail ; The first positioning bracket is mounted on or mounted on one of the first slider and the first guide rail through a positioning plate.
优选地是,所述光源为单色光源,所述光源设置于所述待检测产品移动路线上方。Preferably, the light source is a monochromatic light source, and the light source is arranged above the moving route of the product to be detected.
优选地是,所述光源为蓝色光源。Preferably, the light source is a blue light source.
优选地是,所述单色光源可升降地安装于所述容腔内。Preferably, the monochromatic light source is installed in the cavity in a liftable manner.
优选地是,所述摄像头可升降、并可水平移动地设置于所述待检测产品上方。Preferably, the camera is arranged above the product to be inspected in a manner that can be lifted up and down and moved horizontally.
优选地是,还包括第二标尺和第三标尺中的一个或两个,所述第二标尺和第三标尺分别与所述摄像头的升降方向、水平移动方向平行地设置。Preferably, one or both of the second scale and the third scale are further included, and the second scale and the third scale are respectively arranged parallel to the lifting direction and the horizontal moving direction of the camera.
优选地是,还包括上下位置调整装置及水平位置调整装置,所述上下位置调整装置用于调整所述摄像头的上下位置;所述水平位置调整装置用于调整所述摄像头的水平位置。Preferably, it also includes a vertical position adjustment device and a horizontal position adjustment device, the vertical position adjustment device is used to adjust the vertical position of the camera; the horizontal position adjustment device is used to adjust the horizontal position of the camera.
优选地是,还包括第二导向装置,所述第二导向装置用于在所述摄像头升降或水平移动时限制所述摄像头的移动轨迹。Preferably, a second guiding device is further included, and the second guiding device is used to limit the moving track of the camera when the camera is moved up and down or horizontally.
优选地是,所述摄像头安装于上下移动块上;上下移动块上方设置有下部移动块;上端板通过第一导向轴安装于下部移动块上;所述上下移动块可沿所述第一导向轴移动地套装在所述第一导向轴上;第四丝杆可旋转地安装于上端板上,并穿过所述下部移动块,与所述上下移动块螺纹配合;所述下部移动块可沿第二导向轴移动地套装在第二导向轴上;第二导向轴端部安装于轴座上;轴座上安装有可旋转的第二丝杆,所述第二丝杆与下部移动块螺纹配合;所述轴座安装于第二滑块上,所述第二滑块可沿第二导轨滑动地安装于所述第二导轨上;所述第二导轨安装于底座上;底座上安装有可旋转的第三丝杆,第三丝杆与所述第二滑块螺纹配合。Preferably, the camera is installed on the up and down moving block; the lower moving block is arranged above the up and down moving block; the upper end plate is installed on the lower moving block through the first guide shaft; the up and down moving block can be moved along the first guide The shaft is movably sleeved on the first guide shaft; the fourth screw rod is rotatably mounted on the upper end plate, passes through the lower moving block, and is threadedly engaged with the up and down moving block; the lower moving block can Move along the second guide shaft and fit on the second guide shaft; the end of the second guide shaft is installed on the shaft seat; a rotatable second screw rod is installed on the shaft seat, and the second screw rod and the lower moving block thread fit; the shaft seat is installed on the second slider, and the second slider can be slidably installed on the second guide rail along the second guide rail; the second guide rail is installed on the base; There is a rotatable third screw rod, and the third screw rod is threadedly engaged with the second slider.
本实用新型的实用新型人经过研究发现,对于结构确定的产品来说,当光源照射时,其对光的反射相同。当产品结构存在差异时,则对光的反射存在差别。比如,当产品表面存在划痕、凹陷、者凸起或者部分缺失时,相对于不存在这些状况的产品,对光的反射存在差别。对比质量正常产品和待检测产品对光的反射状况,可以判断待检测产品质量是否正常。本实用新型中的电子产品表面质量检测装置,利用单色光源照射待检测产品,利用摄像头拍照,根据拍照结果判断电子产品表面质量好坏。本实用新型中,首先采用单色光源照射质量正常的产品,并利用摄像头拍照,将其拍照图像作为标准图像。然后再利用单色光源照射待检测产品,使用摄像头拍照,拍照形成的图像的亮度与标准图像亮度对比,如果拍照的图像亮度与标准图像亮度相同或者未超出划定的标准,则判断待检测产品质量正常。当某一区域的亮度与标准图像相差较大时,可判断该处存在质量问题。对初步判断存在质量问题的待检测产品,既可以再次拍照检测确认,也可以由工作人员重点检测,以便最终判断质量是否正常。The inventor of the utility model has found through research that for products with a certain structure, when the light source is irradiated, their reflections on light are the same. When there are differences in product structure, there are differences in the reflection of light. For example, when the surface of a product has scratches, dents, protrusions, or parts are missing, there is a difference in the reflection of light compared to a product without these conditions. Comparing the light reflection of the product with normal quality and the product to be tested can judge whether the quality of the product to be tested is normal. The electronic product surface quality detection device in the utility model uses a monochromatic light source to irradiate the product to be tested, uses a camera to take pictures, and judges whether the surface quality of the electronic product is good or bad according to the photographed results. In the utility model, a monochromatic light source is firstly used to irradiate products with normal quality, and a camera is used to take pictures, and the photographed images are used as standard images. Then use a monochromatic light source to irradiate the product to be inspected, use a camera to take pictures, and compare the brightness of the image formed by the photo with the standard image brightness. If the brightness of the photographed image is the same as the standard image brightness or does not exceed the specified standard, then judge the product to be inspected The quality is normal. When the brightness of a certain area differs greatly from the standard image, it can be judged that there is a quality problem there. For the products to be inspected that are preliminarily judged to have quality problems, they can be photographed again for inspection and confirmation, or the staff can focus on inspections to finally judge whether the quality is normal.
本实用新型可用于检测电子产品表面的质量状况,尤其适合平板电脑液晶显示模组背面的质量状况检测。无论平板电脑液晶显示模组背面为平面,还是在其背面设置有连接器、标签或者保护膜,均可以对其背面的划痕、凹陷或凸起、标签及保护膜的部分或全部缺失进行检测。The utility model can be used for detecting the quality state of the surface of electronic products, and is especially suitable for detecting the quality state of the back of the liquid crystal display module of the tablet computer. Regardless of whether the back of the tablet LCD module is flat or has connectors, labels or protective films on the back, it can detect scratches, dents or protrusions, partial or complete absence of labels and protective films on the back .
本实用新型利用传输装置输送待检测产品至检测位置,并经检测后输出,方便操作。光源可移动地设置,使其可适用于各种尺寸的产品,适用场合多。本实用新型还可以精确地观察摄像头的移动距离,方便精确地控制其位置。本实用新型还可以精确地观察推块的移动距离,方便精确地控制待检测产品的位置。The utility model uses the transmission device to transport the product to be detected to the detection position, and outputs after detection, which is convenient for operation. The light source can be set movably, so that it can be applied to products of various sizes, and there are many applicable occasions. The utility model can also accurately observe the moving distance of the camera, and control its position conveniently and accurately. The utility model can also accurately observe the moving distance of the push block, and conveniently and accurately control the position of the product to be detected.
附图说明Description of drawings
图1为本实用新型外部结构示意图。Fig. 1 is a schematic diagram of the external structure of the utility model.
图2为本实用新型从另一角度观察的外部结构示意图,图2中未示出箱体的顶板。Fig. 2 is a schematic diagram of the external structure of the utility model viewed from another angle, and the top plate of the box is not shown in Fig. 2 .
图3为本实用新型内部结构正视图。Fig. 3 is a front view of the internal structure of the utility model.
图4为本实用新型输送装置结构示意图。Fig. 4 is a structural schematic diagram of the conveying device of the present invention.
图5为本实用新型中的输送装置侧视图。Fig. 5 is a side view of the conveying device in the utility model.
图6为本实用新型中的定位装置结构示意图。Fig. 6 is a schematic structural diagram of the positioning device in the present invention.
图7为本实用新型中的照射装置结构示意图。Fig. 7 is a schematic structural diagram of the irradiation device in the present invention.
图8为本实用新型中的拍摄装置结构示意图。Fig. 8 is a schematic structural diagram of the photographing device in the present invention.
图9为本实用新型中的拍摄装置从另一角度观察的结构示意图。FIG. 9 is a structural schematic view of the photographing device in the present invention viewed from another angle.
具体实施方式Detailed ways
以下结合实施例和附图对本实用新型进一步说明。Below in conjunction with embodiment and accompanying drawing, the utility model is further described.
如图1和图2所示,电子产品表面质量检测装置,包括箱体100。箱体100设置有容腔110。箱体100为遮光材料制成,使容腔110内保持黑暗。箱体100两侧分别设置有进口111和出口112。进口111与出口112均与容腔110连通。As shown in FIG. 1 and FIG. 2 , the electronic product surface quality detection device includes a box 100 . The box body 100 is provided with a cavity 110 . The box body 100 is made of light-shielding material to keep the inside of the cavity 110 dark. An inlet 111 and an outlet 112 are respectively provided on both sides of the box body 100 . Both the inlet 111 and the outlet 112 communicate with the cavity 110 .
如图3、图4和图5所示,输送装置200按照一定的路线设置,用于将待检测产品输送至容腔110内,并在检测完毕后自将待检测产品从容腔110内输出。输送装置200将待检测产品500111输送进入容腔110内,并自出口112输送出容腔110。As shown in FIG. 3 , FIG. 4 and FIG. 5 , the conveying device 200 is set according to a certain route, and is used to transport the product to be inspected into the cavity 110 , and output the product to be inspected from the cavity 110 after the inspection is completed. The conveying device 200 conveys the product 500 111 to be detected into the cavity 110 , and conveys the product 500 111 out of the cavity 110 through the outlet 112 .
输送装置200包括驱动马达210和多个驱动轴220。多个驱动轴220组成待检测产品500的输送路线。部分驱动轴220位于容腔110内,部分驱动轴220位于容腔110外(图中未示出)。本实用新型中,多个驱动轴220按照直线排列。每根驱动轴220上套装有多个输送滚轮221。输送滚轮221突出于驱动轴220。输送滚轮221随驱动轴220旋转。输送滚轮221由柔性材料制成,可防止划伤产品。每根驱动轴220上设置有一个皮带轮222。The delivery device 200 includes a drive motor 210 and a plurality of drive shafts 220 . A plurality of driving shafts 220 constitute a conveying route of the product 500 to be inspected. Part of the drive shaft 220 is located inside the cavity 110 , and part of the drive shaft 220 is located outside the cavity 110 (not shown in the figure). In the present invention, a plurality of drive shafts 220 are arranged in a straight line. A plurality of conveying rollers 221 are sleeved on each driving shaft 220 . The transport roller 221 protrudes from the drive shaft 220 . The transport roller 221 rotates with the drive shaft 220 . The conveying roller 221 is made of flexible material, which can prevent the product from being scratched. Each drive shaft 220 is provided with a pulley 222 .
驱动轴220下方设置有调整基板230。调整基板230安装于容腔110内。驱动马达210安装在调整基板230上。驱动马达210设置有驱动带轮211。传动带250与驱动带轮211和皮带轮222相配合。驱动马达210通过传动带250驱动多个驱动轴220同步旋转。An adjustment substrate 230 is disposed below the driving shaft 220 . The adjustment substrate 230 is installed in the cavity 110 . The driving motor 210 is mounted on the adjustment substrate 230 . The drive motor 210 is provided with a drive pulley 211 . The drive belt 250 cooperates with the drive pulley 211 and the pulley 222 . The driving motor 210 drives a plurality of driving shafts 220 to rotate synchronously through the transmission belt 250 .
如图3、图6所示,容腔110内设置有定位装置。定位装置包括第一挡块260、推块270和第二挡块280。第一挡块260可升降地设置在待检测产品500的行进路线上。第一挡块260上升后突出于待检测产品500并阻挡待检测产品500前进,将待检测产品500限定在该位置;下降后低于待检测产品500,以便待检测产品500继续行进。第一挡块260与第一气缸261的活塞杆连接。第一气缸260通过活塞杆驱动第一挡块260升降。As shown in FIG. 3 and FIG. 6 , a positioning device is provided in the cavity 110 . The positioning device includes a first block 260 , a push block 270 and a second block 280 . The first block 260 is liftably arranged on the traveling route of the product 500 to be inspected. After the first block 260 rises, it protrudes beyond the product 500 to be detected and stops the product 500 to be detected from advancing, limiting the product 500 to be detected at this position; The first block 260 is connected with the piston rod of the first cylinder 261 . The first cylinder 260 drives the first block 260 up and down through the piston rod.
推块270与第二挡块280分别可移动地设置在待检测产品500行进路线两侧。推块270与第二挡块280其中一个移动或者两个相向移动时,可用于推动待检测产品500水平移动,使待检测产品500位于合适的位置。推块270数目为三个,间隔安装在第一定位支架271上。第一定位基架271与第三气缸273的活塞杆连接。第三气缸273安装于定位板274上。第三气缸273通过活塞杆推动第一定位支架271和推块270水平移动。调整基板230上还设置有第一传动装置和第一导向装置。第一传动装置包括第一螺杆275,第一螺杆275与定位板274螺纹配合。第一导向装置包括第一滑块276与第一导轨277。第一滑块276可沿第一导轨277滑动地安装于第一导轨277上。第一导轨277安装于调整基板230上。定位板274安装于第一滑块276上。驱动力驱动第一螺杆275旋转,可使定位板274移动。定位板274移动时可带动第三气缸273、第一定位支架271及推块270移动。定位板274下方设置有与定位板274平行的第一标尺281。第一标尺281用于测量定位板274及推块270的移动距离,可以更精确地控制推块270及待检测产品500的位置。The push block 270 and the second block 280 are respectively movably arranged on both sides of the traveling route of the product 500 to be inspected. When one or both of the push block 270 and the second stopper 280 move toward each other, they can be used to push the product 500 to be inspected to move horizontally so that the product to be inspected 500 is located in a proper position. The number of pushing blocks 270 is three, and they are installed on the first positioning bracket 271 at intervals. The first positioning base frame 271 is connected with the piston rod of the third cylinder 273 . The third cylinder 273 is installed on the positioning plate 274 . The third cylinder 273 pushes the first positioning bracket 271 and the push block 270 to move horizontally through the piston rod. The adjustment substrate 230 is also provided with a first transmission device and a first guide device. The first transmission device includes a first screw rod 275 , and the first screw rod 275 is threadedly engaged with the positioning plate 274 . The first guiding device includes a first sliding block 276 and a first guide rail 277 . The first slider 276 is slidably mounted on the first guide rail 277 along the first guide rail 277 . The first guide rail 277 is mounted on the adjustment substrate 230 . The positioning plate 274 is installed on the first sliding block 276 . The driving force drives the first screw rod 275 to rotate to move the positioning plate 274 . When the positioning plate 274 moves, it can drive the third cylinder 273, the first positioning bracket 271 and the pushing block 270 to move. A first scale 281 parallel to the positioning plate 274 is disposed below the positioning plate 274 . The first scale 281 is used to measure the moving distance of the positioning plate 274 and the push block 270 , so as to control the positions of the push block 270 and the product 500 to be inspected more accurately.
第二挡块280数目为三个,分别与三个推块270相对设置。三个第二挡块280间隔设置于第二定位支架281上。调整基板230上安装有第二气缸282。第二定位支架281与第二气缸282的活塞杆连接。第二气缸282通过活塞杆驱动第二定位支架282和第二挡块280水平移动。There are three second stoppers 280 , which are set opposite to the three pushers 270 respectively. Three second stoppers 280 are disposed on the second positioning bracket 281 at intervals. The second air cylinder 282 is installed on the adjustment base plate 230 . The second positioning bracket 281 is connected with the piston rod of the second cylinder 282 . The second cylinder 282 drives the second positioning bracket 282 and the second stopper 280 to move horizontally through the piston rod.
容腔110内设置有感应器120。感应器120设置于驱动轴220下方。当待检测产品300移动至感应器120上方时,感应器120发出信号。根据该信号,可以控制驱动马达240降速或者停止工作。A sensor 120 is disposed in the cavity 110 . The sensor 120 is disposed under the driving shaft 220 . When the product 300 to be inspected moves above the sensor 120 , the sensor 120 sends out a signal. According to the signal, the drive motor 240 can be controlled to slow down or stop working.
如图3和图7所示,容腔110内设置有照射装置300。照射装置300包括蓝色光源330。蓝色光源300用于向待检测产品发射单色光。蓝色光源300安装在第四气缸310的活塞杆上。第四气缸310通过光源支架320安装在箱体100内壁上,并位于驱动轴220上方,以便自待检测产品500上方照射待检测产品。通过第四气缸310,蓝色光源330可升降地设置在容腔110内。As shown in FIG. 3 and FIG. 7 , an irradiation device 300 is disposed in the cavity 110 . The illuminating device 300 includes a blue light source 330 . The blue light source 300 is used to emit monochromatic light to the product to be detected. The blue light source 300 is installed on the piston rod of the fourth cylinder 310 . The fourth cylinder 310 is installed on the inner wall of the box body 100 through the light source bracket 320 and is located above the drive shaft 220 so as to irradiate the product to be inspected from above the product to be inspected 500 . Through the fourth air cylinder 310 , the blue light source 330 is liftably disposed in the cavity 110 .
如图3和图8、图9所示,容腔110内安装有两个拍摄装置400。拍摄装置包括摄像头401。摄像头401可升降、并可水平移动地设置于容腔110内,并位于待检测产品上方。摄像头401通过上下位置调整装置可升降地设置;通过水平位置调整装置可水平移动地设置。上下位置调整装置用于调整所述摄像头的上下位置。水平位置调整装置用于调整所述摄像头的水平位置。摄像头401安装于上下移动块410上;上下移动块410上方设置有下部移动块411。上端板412通过第一导向轴413安装于下部移动块411上。上下移动块410可沿第一导向轴413移动地套装在第一导向轴413上。上下位置调整装置为第四丝杆414。第四丝杆414可旋转地安装于上端板412上,并穿过下部移动块411,与上下移动块411螺纹配合。第四丝杆414端部安装有第一手柄431。第一手柄431与下部移动块411之间安装有第一夹持件434。第一夹持件434上安装有第一锁紧螺钉435。通过旋动第一锁紧螺钉435,可调整第一夹持件434对第四丝杆414的夹持力。通过调整第一夹持件434,既可以锁紧第四丝杆414,使其无法转动;也可以释放,使其可以转动。下部移动块411上安装有第二标尺441。通过第二标尺441,可方便地观察上下移动块410的移动距离,可以更精确地控制其移动距离。下部移动块411可沿第二导向轴415移动地套装在第二导向轴415上。第二导向轴415端部安装于轴座416上。轴座416上安装有可旋转的第二丝杆417。第二丝杆417与下部移动块411螺纹配合。第二丝杆417端部安装有第二手柄432。第二手柄432与轴座416之间安装有第二夹持件436。第二夹持件436上安装有第二锁紧螺钉437。通过旋动第二锁紧螺钉437,可调整第二夹持件436对第二丝杆417的夹持力。通过调整第二夹持件436,既可以锁紧第二丝杆417,使其无法转动;也可以释放,使其可以转动。第二导向轴415端部安装有端板445。端板445上安装有第三标尺442。第三标尺442与下部移动块411相互平行地设置在下部移动块411一侧。通过第三标尺442,可方便地观察下部移动块411的移动距离,可以更精确地控制其位置。轴座416安装于第二滑块418上。第二滑块418可沿第二导轨419滑动地安装于第二导轨419上。第二导轨419安装于底座420上。底座420上安装有可旋转的第三丝杆421。轴座416上安装有过渡板422。过渡板422与第三丝杆421螺纹配合。第二滑块418与第二导轨419组成第二导向装置,用于在摄像头401水平移动时限制摄像头410的移动轨迹。第二丝杆417与第三丝杆421为水平位置调整装置。第二丝杆417与第三丝杆421垂直,可调整摄像头401水平方向两个方向的位置。As shown in FIG. 3 , FIG. 8 , and FIG. 9 , two photographing devices 400 are installed in the cavity 110 . The photographing device includes a camera 401 . The camera 401 is arranged in the chamber 110 so as to be able to lift up and down and move horizontally, and is located above the product to be inspected. The camera 401 is set up and down through the vertical position adjustment device; it is set up to move horizontally through the horizontal position adjustment device. The up and down position adjusting device is used to adjust the up and down position of the camera. The horizontal position adjusting device is used for adjusting the horizontal position of the camera. The camera 401 is installed on the up and down moving block 410 ; a lower moving block 411 is arranged above the up and down moving block 410 . The upper end plate 412 is installed on the lower moving block 411 through the first guide shaft 413 . The up and down moving block 410 is movably sleeved on the first guide shaft 413 along the first guide shaft 413 . The up and down position adjusting device is the fourth screw rod 414 . The fourth threaded rod 414 is rotatably mounted on the upper end plate 412 , passes through the lower moving block 411 , and is screwed with the upper and lower moving block 411 . A first handle 431 is installed at the end of the fourth screw rod 414 . A first clamping member 434 is installed between the first handle 431 and the lower moving block 411 . A first locking screw 435 is mounted on the first clamping member 434 . By turning the first locking screw 435 , the clamping force of the first clamping member 434 on the fourth threaded rod 414 can be adjusted. By adjusting the first clamping member 434, the fourth threaded rod 414 can be locked so that it cannot rotate; it can also be released so that it can rotate. A second scale 441 is installed on the lower moving block 411 . Through the second scale 441, the moving distance of the up and down moving block 410 can be observed conveniently, and the moving distance can be controlled more precisely. The lower moving block 411 is movably sleeved on the second guide shaft 415 along the second guide shaft 415 . The end of the second guide shaft 415 is installed on the shaft seat 416 . A rotatable second threaded mandrel 417 is mounted on the shaft seat 416 . The second screw mandrel 417 is threadedly engaged with the lower moving block 411 . A second handle 432 is installed at the end of the second screw rod 417 . A second clip 436 is installed between the second handle 432 and the shaft seat 416 . A second locking screw 437 is installed on the second clamping member 436 . By turning the second locking screw 437 , the clamping force of the second clamping member 436 on the second threaded rod 417 can be adjusted. By adjusting the second clamping member 436, the second threaded rod 417 can be locked so that it cannot rotate; it can also be released so that it can rotate. An end plate 445 is installed at the end of the second guide shaft 415 . A third scale 442 is installed on the end plate 445 . The third scale 442 and the lower moving block 411 are arranged parallel to each other on one side of the lower moving block 411 . Through the third ruler 442, the moving distance of the lower moving block 411 can be observed conveniently, and its position can be controlled more precisely. The shaft seat 416 is installed on the second sliding block 418 . The second slider 418 is slidably mounted on the second guide rail 419 along the second guide rail 419 . The second guide rail 419 is installed on the base 420 . A rotatable third threaded mandrel 421 is installed on the base 420 . A transition plate 422 is mounted on the shaft seat 416 . The transition plate 422 is threadedly engaged with the third threaded rod 421 . The second sliding block 418 and the second guide rail 419 form a second guiding device, which is used to limit the moving track of the camera 410 when the camera 401 moves horizontally. The second screw rod 417 and the third screw rod 421 are horizontal position adjustment devices. The second screw rod 417 is perpendicular to the third screw rod 421 and can adjust the position of the camera 401 in two horizontal directions.
本实用新型中,首先采用单色光源照射质量正常的产品,并利用摄像头拍照,将其拍照图像作为标准图像。然后再利用单色光源照射待检测产品,使用摄像头拍照,拍照形成的图像的亮度与标准图像亮度对比,如果拍照的图像亮度与标准图像亮度相同或者未超出划定的标准,则判断待检测产品质量正常。In the utility model, a monochromatic light source is firstly used to irradiate products with normal quality, and a camera is used to take pictures, and the photographed images are used as standard images. Then use a monochromatic light source to irradiate the product to be inspected, use a camera to take pictures, and compare the brightness of the image formed by the photo with the standard image brightness. If the brightness of the photographed image is the same as the standard image brightness or does not exceed the specified standard, then judge the product to be inspected The quality is normal.
本实用新型中的实施例仅用于对本实用新型进行说明,并不构成对权利要求范围的限制,本领域内技术人员可以想到的其他实质上等同的替代,均在本实用新型保护范围内。The embodiments in the utility model are only used to illustrate the utility model, and do not constitute a limitation on the scope of the claims. Other substantially equivalent substitutions conceivable by those skilled in the art are all within the protection scope of the utility model.
Claims (25)
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104949982A (en) * | 2015-07-09 | 2015-09-30 | 广州超音速自动化科技股份有限公司 | Household appliance appearance detecting device |
| CN105388159A (en) * | 2015-12-14 | 2016-03-09 | 重庆远创光电科技有限公司 | Chip image acquisition apparatus |
| CN105572140A (en) * | 2015-12-14 | 2016-05-11 | 重庆远创光电科技有限公司 | Chip image detection system |
| CN105572142A (en) * | 2015-12-14 | 2016-05-11 | 重庆远创光电科技有限公司 | Dual-camera chip detection system |
| CN108671460A (en) * | 2018-04-18 | 2018-10-19 | 尹丽群 | A kind of fire-fighting equipment |
| CN108714280A (en) * | 2018-04-18 | 2018-10-30 | 郭立 | A kind of intelligent fire device |
| CN109250470A (en) * | 2018-09-30 | 2019-01-22 | 广州超音速自动化科技股份有限公司 | A kind of product is taken pictures conveying equipment |
| CN112945962A (en) * | 2021-01-20 | 2021-06-11 | 昆山合钜泰电子科技有限公司 | Positioning mechanism for visual inspection of computer mainboard |
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2014
- 2014-09-18 CN CN201420539092.6U patent/CN204101468U/en not_active Expired - Lifetime
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104949982A (en) * | 2015-07-09 | 2015-09-30 | 广州超音速自动化科技股份有限公司 | Household appliance appearance detecting device |
| CN105388159A (en) * | 2015-12-14 | 2016-03-09 | 重庆远创光电科技有限公司 | Chip image acquisition apparatus |
| CN105572140A (en) * | 2015-12-14 | 2016-05-11 | 重庆远创光电科技有限公司 | Chip image detection system |
| CN105572142A (en) * | 2015-12-14 | 2016-05-11 | 重庆远创光电科技有限公司 | Dual-camera chip detection system |
| CN108671460A (en) * | 2018-04-18 | 2018-10-19 | 尹丽群 | A kind of fire-fighting equipment |
| CN108714280A (en) * | 2018-04-18 | 2018-10-30 | 郭立 | A kind of intelligent fire device |
| CN109250470A (en) * | 2018-09-30 | 2019-01-22 | 广州超音速自动化科技股份有限公司 | A kind of product is taken pictures conveying equipment |
| CN112945962A (en) * | 2021-01-20 | 2021-06-11 | 昆山合钜泰电子科技有限公司 | Positioning mechanism for visual inspection of computer mainboard |
| CN112945962B (en) * | 2021-01-20 | 2022-09-02 | 昆山合钜泰电子科技有限公司 | Positioning mechanism for visual inspection of computer mainboard |
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Address after: No. 318, Fangzhou Road, Suzhou Industrial Park, Suzhou, Jiangsu Patentee after: Suzhou Huaxing photoelectric display Co.,Ltd. Patentee after: SAMSUNG DISPLAY Co.,Ltd. Address before: 215123 No. 318, Fangzhou Road, Suzhou Industrial Park, Suzhou, Jiangsu Patentee before: SUZHOU SAMSUNG DISPLAY Co.,Ltd. Patentee before: SAMSUNG DISPLAY Co.,Ltd. |
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Granted publication date: 20150114 |
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