CN204090328U - A kind of double end chip mounter - Google Patents

A kind of double end chip mounter Download PDF

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Publication number
CN204090328U
CN204090328U CN201420513483.0U CN201420513483U CN204090328U CN 204090328 U CN204090328 U CN 204090328U CN 201420513483 U CN201420513483 U CN 201420513483U CN 204090328 U CN204090328 U CN 204090328U
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CN
China
Prior art keywords
double
placement head
chip mounter
drive rail
reach
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201420513483.0U
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Chinese (zh)
Inventor
冷晓勇
Original Assignee
冷晓勇
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Priority to CN201420513483.0U priority Critical patent/CN204090328U/en
Application granted granted Critical
Publication of CN204090328U publication Critical patent/CN204090328U/en
Expired - Fee Related legal-status Critical Current
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Abstract

The utility model relates to a kind of electronic product machining equipment, particularly a kind of double end chip mounter.It comprises two placement heads, one drive rail and two flies to reach mobile system, two fly to reach mobile system is respectively each self-corresponding placement head feed, tablet is mounted the mounting board in drive rail by placement head, it is characterized in that: the plate of mounting board is wide when diminishing, described in fly to reach mobile system and described drive rail distance remain unchanged.The feeding of the utility model double end chip mounter is apart from constant, and attachment efficiency is high.

Description

A kind of double end chip mounter
[technical field]
The utility model relates to a kind of electronic product machining equipment, particularly a kind of double end chip mounter.
[background technology]
The function of chip mounter is exactly in board production process, the electronic devices and components such as LED chip, resistance, electric capacity are mounted the reserved location on circuit board, work period of chip mounter is feeding → move to paster position → paster → move to feeding position, chip mounter in the past only has a set of plaster mechanism, and operating efficiency is comparatively low.
The appearance of double end chip mounter makes the efficiency of chip mounter obtain larger lifting, it is by arranging two placement heads, after a placement head completes a work period, another placement head starts a work period, namely, after placement head completes feeding → move to paster position → paster → move to feeding position, another placement head starts paster.Mounting time can not be wasted because of the feeding of placement head, improve production efficiency.But in double end paster process, the wide difference of plate because of actual mounting board, drive rail width can along with the wide adjustment of plate, when the plate of mounting board is wide narrow time, because the feeding position of existing double end chip mounter is fixed, make the distance of mounting board and one of them placement head elongated, then its distance moving to mounting board will lengthen, reclaiming process also lengthens thereupon, makes production efficiency influenced.
[utility model content]
Above-mentionedly affect the problem of production efficiency because of placement head feeding time lengthening for overcoming, the utility model provides a kind of high efficiency double end chip mounter.
The scheme that the utility model solves the problems of the technologies described above is to provide a kind of double end chip mounter, comprise board, two placement heads, a drive rail and two fly to reach mobile system, placement head, drive rail, fly to reach mobile system and rely on and arrange with board, placement head is arranged at above drive rail, fly to reach the corresponding placement head of mobile system and be arranged at drive rail both sides, describedly fly to reach mobile system and comprise a motor, and fly to reach and a line slideway, motor drives and flies to reach mobile system linearly guide rail and drive rail synchronizing moving.
Preferably, described in fly to reach mobile system and comprise further and fly to reach seat and ball screw, motor control ball screw rotarily drives and flies to reach seat and drive rail synchronizing moving.
Preferably, described line slideway is perpendicular to described drive rail.
Preferably, described placement head comprises position identification device.
Preferably, described drive rail comprises two track plates be arranged in parallel and at least one screw mandrel, and screw rod transmission is connected between two track plates.
Preferably, described drive rail comprises four induction installations and two positioners, is set in turn in the inner side of one of them track plates.
Preferably, described board comprises two paster crossbearers, and placement head is located at paster crossbearer side.
Preferably, described paster crossbearer comprises secondary motor and secondary screw mandrel, and secondary Electric Machine Control secondary screw mandrel rotarily drives placement head and moves.
Preferably, described paster crossbearer comprises side guide further, and placement head is fixed on paster crossbearer side by side guide and secondary screw mandrel.
Preferably, described placement head moves along side guide.
Compared with prior art, the utility model double end chip mounter 1 provides and flies to reach mobile system, making to fly the distance reached between seat with drive rail adjusts wide rear maintenance relative fixing in drive rail, thus make the feeding distance of the first placement head mounting board plate is wide narrow time can not be elongated, compare the position that existing chip mounter flies to reach seat to fix, plate along with mounting board is wide to narrow, the distance flying to reach seat and drive rail becomes far away, the feeding of corresponding placement head is apart from elongated, make the paster time also corresponding elongated, the utility model double end chip mounter is when the plate wide adjustment drive rail width according to mounting board, board industrial PC can send signal, and signal is passed to motor, realize flying the distance reached between seat and drive rail to fix, in large-scale production, such as: reduce 1cm when plate is wide, the each placement head 20 of each mounting board double end chip mounter 1 need mount 100 times, assuming that placement head moves 1cm 0.01s consuming time, then the utility model double end chip mounter 1 to save time 2s relative to each mounting board of existing double end chip mounter, in existing double end chip mounter every sheet mounting time 10s, then the improved efficiency of the utility model double end chip mounter 1 can reach 20%, the workload of 8h can complete at 6.4h, save time 1.6h, in large-scale production, very remarkable to improving productivity.
[accompanying drawing explanation]
Fig. 1 is the perspective view of the utility model double end chip mounter.
Fig. 2 is the plan structure schematic diagram of the utility model double end chip mounter.
Fig. 3 is the drive rail structural representation of the utility model double end chip mounter.
Fig. 4 is the workflow diagram of the utility model double end chip mounter.
[embodiment]
For realizing making the purpose of this utility model, technical scheme and advantage are clearly understood, below in conjunction with accompanying drawing and embodiment, are further elaborated to the utility model.Should be appreciated that specific embodiment described herein only in order to explain the utility model, and be not used in restriction the utility model.
Refer to Fig. 1, the utility model double end chip mounter 1 comprises: board (non-label), placement head 20, drive rail 30, material feeding seat (not shown) and fly to reach mobile system 40, wherein board is that whole double end chip mounter 1 provides a supporting role, described placement head 20 is arranged on board, comprise the first placement head 201 and the second placement head 203, to be positioned at above drive rail 30 and the first placement head 201 and the second placement head 203 are arranged at the both sides of drive rail 30 respectively, fly to reach mobile system 40 and material feeding seat corresponds respectively to the first placement head 201 and the second placement head 203 is arranged at drive rail both sides, to the first placement head 201 and the second placement head 203 feed, in the present embodiment, flying to reach mobile system 40 correspondence is arranged at below the first placement head 201, material feeding seat correspondence is arranged at below the second placement head 203.
Described board comprises base 101, paster crossbearer 103, one-level screw mandrel 105 and one-level motor 107, described one-level screw mandrel 105 and one-level motor 107 are fixed on base 101, described paster crossbearer 103 is fixed on one-level screw mandrel 105, and under the control of one-level motor 107, paster crossbearer 103 can moving axially along one-level screw mandrel 105.
Described paster crossbearer 103 comprises crossbearer 1031, secondary motor 1037, secondary screw mandrel 1035 and side guide 1033, secondary motor 1037 and secondary screw mandrel 1035 are arranged at above crossbearer 1031, side guide 1033 is arranged at crossbearer 1031 side, and is embedded in crossbearer 1031.
Placement head 20 is arranged at paster crossbearer 103 side, be fixed on secondary screw mandrel 1035, and under secondary motor 1037 controls, along with the rotation of secondary screw mandrel 1035, placement head 20 can move along side guide 1033, and moving direction is parallel with the axis of secondary screw mandrel 1035.
The above paster crossbearer 103, one-level screw mandrel 105, one-level motor 107 are provided with two covers.Two paster crossbearers 103 are individually fixed on two one-level screw mandrels 105, and under the control of one-level motor 107, along with the rotation of one-level screw mandrel 105 is along its axial motion, two placement heads 20 are arranged at the side of two paster crossbearers 103 respectively.
Fly to reach the below that mobile system 40 and material feeding seat are arranged at the both sides of drive rail 30, the first placement head 201 and the second placement head 203 respectively, mainly feed is carried out to the first placement head 201 and the second placement head 203, be different from prior art: when the width of drive rail 30 diminishes along with the wide adjustment of plate of mounting board, fly to reach mobile system 40 can with drive rail 30 synchronizing moving, the position of material feeding seat then immobilizes.
Please continue to refer to Fig. 2, drive rail 30 comprises two parallel track plates 309, three grades of screw mandrels 308, induction installation and positioners.Induction installation comprises the first induction installation 301, second induction installation 303, the 3rd induction installation 305 and the 4th induction installation 307, positioner comprises the first positioner 302 and the second positioner 304, wherein three grades of screw mandrels 308 are in transmission connection between two track plates 309, first induction installation 301, first positioner 302, second induction installation 303, second positioner 304,3rd induction installation 305 and the 4th induction installation 307 are set in turn in the inner side of track plates 309, are provided with groove inside track plates 309.
The width of described drive rail 30 can be wide and adjust along with the plate of mounting board, such as when plate is wide diminish time, then two parallel track plates 309 one of them fix, another moves to fixing track plates 309, complete adjust wide.
In the course of the work, after the printed tin cream of mounting board of paster, flow into board from connection platform, be directly sent to the first positioner 302, start paster; Paster is waited in the position that simultaneously second piece of mounting board is transferred into the second induction installation 303, after last mounting board paster completes, be in second piece of mounting board that the second induction installation 303 goes out and move to the first positioner 302 place, the mounting board having completed paster is transferred into the second positioner 304, if mounting board overlength, segmentation can carry out paster, position fixing process is completed by all induction installations and positioner cooperation.
Please continue to refer to Fig. 3, fly to reach mobile system 40 and material feeding seat 50 corresponds respectively to the first placement head 201 and the second placement head 203 is arranged at drive rail both sides, to the first placement head 201 and the second placement head 203 feed.Describedly fly to reach mobile system 40 and comprise one and fly to reach 401, one flies to reach seat 405, one motor 403, one ball screw 409 and a line slideway 407, describedly fly to reach seat 405 and be arranged on line slideway 407, line slideway 407 is arranged along the direction vertical with drive rail 30, flying to reach seat 405 can under the control of motor 403, along with the rotation of ball screw 409 is along line slideway 407 moving axially towards ball screw 409, flying to reach 401 to be arranged at and to fly to reach on seat 405, supplementing tablet (as LED chip) for flying to reach seat 405.
In double end paster process, the wide meeting of plate due to the mounting board carrying out paster is different, thus the width of drive rail 30 also needs that the plate along with mounting board is wide to be adjusted, especially when the plate of mounting board is wide narrow time, because the feed position of existing chip mounter is fixed, narrow along with mounting board plate is wide, fly to reach seat 405 and become far away with the distance of drive rail 30, the feeding of corresponding first placement head 201 is apart from elongated, make the paster time also corresponding elongated, production efficiency is relatively low, in the present embodiment, there is provided and fly to reach mobile system 40, the distance flying the moving rail guidance tape reached when seat 405 is adjusted wide with drive rail 30 is made to keep relatively fixing by flying to reach mobile system 40, thus realize feeding apart from constant, enhance productivity.
In process of production, when operator is according to the wide adjustment drive rail of actual plate 30 width of mounting board, in two track plates of drive rail 30, one of them is fixed (fixed rail guidance tape), another track plates 309 (moving rail guidance tape) moves to fixed rail guidance tape 309, board industrial PC (not shown) can send the signal that comprises moving rail guidance tape 309 displacement simultaneously, and this signal is passed to motor 403, motor 403 read and recognition signal after, ball screw 409 is driven to rotate, thus drive and fly to reach seat 405 and fly to reach 401 and move towards the direction that the track plates 309 with movement is identical along line slideway 407, complete the synchronizing moving between the moving rail guidance tape 309 flying to reach seat 405 and drive rail 30, and the displacement of both guarantees is identical, thus it is relatively fixing with the distance maintenance of drive rail 30 to realize flying to reach seat 405, enhance productivity.
Concrete, for LED paster, operationally, double end chip mounter 1 complete drive rail 30 the wide operation of above-mentioned tune and fly to reach mobile system 40 synchronizing moving operation after, mounting board enters drive rail 30, between two track plates 309 being held on drive rail 30, drive rail 30 drives mounting board to move forward, when moving to patch location, the first placement head 201 having completed feeding moves on the mounting board that needs to carry out mounting, got LED chip is mounted on the ad-hoc location of mounting board, turn back to its correspondence after completing attachment to fly to reach feeding on mobile system 40, when got LED chip is mounted on ad-hoc location on mounting board by the first placement head 201, second placement head 201 carries out getting LED chip action on material feeding seat, when the first placement head 201 leave mounting board to its correspondence fly to reach mobile system 40 move to get LED chip time, second placement head 20 completes simultaneously to be got LED chip and moves to mounting board, and when the first placement head 201 gets LED chip, got LED chip is mounted on the attachment position on mounting board.Two placement heads 20 are cycled to repeat said process, complete the LED paster of mounting board.
Should be appreciated that, in the present embodiment, described placement head 20 comprises position identification device (not shown), and the needs for identifying on mounting board carry out the ad-hoc location that mounts and identify feeding.
Refer to Fig. 4, the utility model also provides a kind of attaching method of double end chip mounter 1, comprises the following steps:
S1: a double end chip mounter is provided: described double end chip mounter is above-mentioned double end chip mounter 1;
S2: drive rail 30 adjusts the wide adjusted in concert with flying to reach mobile system 40: drive rail 30 adjusts width according to the actual plate of mounting board is wide for benchmark, moving rail guidance tape 309 moves to fixed rail guidance tape 309, simultaneously, fly to reach mobile system 40 under the control of motor 403 linearly guide rail 407 carry out synchronizing moving along with the movement of moving rail guidance tape, and the displacement of the two is identical, constant with the distance of drive rail 30 to ensure flying to reach seat 405.
S3: one placement head 20 paster, another placement head 20 feeding: mounting board is along concave slot sports to the first positioner 302 place inside track plates 309, had placement head 20 (being set to the first placement head 201) to complete feeding operate and carry out paster simultaneously, while paster, the second placement head 203 carries out feeding operation, when the first placement head 201 paster complete to fly to reach seat 405 move feeding time, second placement head 203 feeding completes and moves preparation paster to mounting board, and both synchronously carry out.Then the second placement head 203 moves to and treats that paster is carried out in paster position, and the first placement head 201 moves to and flies to reach seat 405 feeding, and feeding completes bak stay.
S4: repeat step S3 and complete paster, and the mounting board completed by paster is transferred to the second positioner 304 place, starts next mounting board paster.
Compared with prior art, the utility model double end chip mounter 1 provides and flies to reach mobile system 40, making to fly the distance reached between seat 405 with drive rail 30 adjusts wide rear maintenance relative fixing in drive rail 30, thus make the feeding distance of the first placement head 201 mounting board plate is wide narrow time can not be elongated, compare the position that existing chip mounter flies to reach seat 405 to fix, plate along with mounting board is wide to narrow, fly to reach seat 405 and become far away with the distance of drive rail 30, the feeding of corresponding placement head 20 is apart from elongated, make the paster time also corresponding elongated, the utility model double end chip mounter 1 is when the wide adjustment drive rail of plate 30 width according to mounting board, board industrial PC can send signal, and signal is passed to motor 403, realize flying to reach the distance that seat 405 and transmission lead between 30 rails to fix, in large-scale production, such as: reduce 1cm when plate is wide, the each placement head 20 of each mounting board double end chip mounter 1 need mount 100 times, assuming that placement head moves 1cm 0.01s consuming time, then the utility model double end chip mounter 1 to save time 2s relative to each mounting board of existing double end chip mounter, in existing double end chip mounter every sheet mounting time 10s, then the improved efficiency of the utility model double end chip mounter 1 can reach 20%, the workload of 8h can complete at 6.4h, save time 1.6h, in large-scale production, very remarkable to improving productivity.
The foregoing is only preferred embodiment of the present utility model, not in order to limit the utility model, all any amendments done within principle of the present utility model, equivalent replacement and improvement etc. all should comprise within protection range of the present utility model.

Claims (10)

1. a double end chip mounter, comprise board, two placement heads, a drive rail and two fly to reach mobile system, placement head, drive rail, fly to reach mobile system and rely on and arrange with board, placement head is arranged at above drive rail, fly to reach the corresponding placement head of mobile system and be arranged at drive rail both sides, it is characterized in that: described in fly to reach mobile system and comprise a motor, and fly to reach and a line slideway, motor drives and flies to reach mobile system linearly guide rail and drive rail synchronizing moving.
2. double end chip mounter as claimed in claim 1, is characterized in that: described in fly to reach mobile system and comprise further and fly to reach seat and ball screw, motor control ball screw rotarily drives and flies to reach seat and drive rail synchronizing moving.
3. double end chip mounter as claimed in claim 1, is characterized in that: described line slideway is perpendicular to described drive rail.
4. double end chip mounter as claimed in claim 1, is characterized in that: described placement head comprises position identification device.
5. double end chip mounter as claimed in claim 1, is characterized in that: described drive rail comprises two track plates be arranged in parallel and at least one screw mandrel, and screw rod transmission is connected between two track plates.
6. double end chip mounter as claimed in claim 5, is characterized in that: described drive rail comprises four induction installations and two positioners, is set in turn in the inner side of one of them track plates.
7. double end chip mounter as claimed in claim 1, it is characterized in that: described board comprises two paster crossbearers, placement head is located at paster crossbearer side.
8. double end chip mounter as claimed in claim 7, it is characterized in that: described paster crossbearer comprises secondary motor and secondary screw mandrel, secondary Electric Machine Control secondary screw mandrel rotarily drives placement head and moves.
9. double end chip mounter as claimed in claim 8, it is characterized in that: described paster crossbearer comprises side guide further, placement head is fixed on paster crossbearer side by side guide and secondary screw mandrel.
10. double end chip mounter as claimed in claim 9, is characterized in that: described placement head moves along side guide.
CN201420513483.0U 2014-09-05 2014-09-05 A kind of double end chip mounter Expired - Fee Related CN204090328U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201420513483.0U CN204090328U (en) 2014-09-05 2014-09-05 A kind of double end chip mounter

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201420513483.0U CN204090328U (en) 2014-09-05 2014-09-05 A kind of double end chip mounter

Publications (1)

Publication Number Publication Date
CN204090328U true CN204090328U (en) 2015-01-07

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106864076A (en) * 2017-01-20 2017-06-20 江门市金铭礼品包装材料有限公司 A kind of automatic greeting card patch rig of vision positioning
CN107585522A (en) * 2017-09-28 2018-01-16 惠州市骏亚数字技术有限公司 A kind of SMT turns line automatic charging device and its application method

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106864076A (en) * 2017-01-20 2017-06-20 江门市金铭礼品包装材料有限公司 A kind of automatic greeting card patch rig of vision positioning
CN106864076B (en) * 2017-01-20 2019-05-21 江门市金铭礼品包装材料有限公司 A kind of automatic greeting card patch drilling machine of vision positioning
CN107585522A (en) * 2017-09-28 2018-01-16 惠州市骏亚数字技术有限公司 A kind of SMT turns line automatic charging device and its application method

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Legal Events

Date Code Title Description
C14 Grant of patent or utility model
GR01 Patent grant
EE01 Entry into force of recordation of patent licensing contract

Assignee: Fei Pusi Science and Technology Ltd. of Shenzhen

Assignor: Leng Xiaoyong

Contract record no.: 2015440020056

Denomination of utility model: Double-end chip mounter and mounting method thereof

Granted publication date: 20150107

License type: Exclusive License

Record date: 20150226

CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20150107

Termination date: 20180905