CN204085233U - Low energy consumption enclosed evaporative cooling unit - Google Patents

Low energy consumption enclosed evaporative cooling unit Download PDF

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Publication number
CN204085233U
CN204085233U CN201420136324.3U CN201420136324U CN204085233U CN 204085233 U CN204085233 U CN 204085233U CN 201420136324 U CN201420136324 U CN 201420136324U CN 204085233 U CN204085233 U CN 204085233U
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CN
China
Prior art keywords
cooler
water
connects
spray water
shower
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Expired - Fee Related
Application number
CN201420136324.3U
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Chinese (zh)
Inventor
周武平
谢茂华
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Jiangxi Noah's Ark Fluid Science And Technology Ltd
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Jiangxi Noah's Ark Fluid Science And Technology Ltd
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Priority to CN201420136324.3U priority Critical patent/CN204085233U/en
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Publication of CN204085233U publication Critical patent/CN204085233U/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Abstract

The utility model provides a kind of low energy consumption enclosed evaporative cooling unit, comprise cold main frame, water circulation subsidiary engine, body of heater and water pipe, the bottom of described cooling main frame arranges spray water leg, filler is provided with above spray water leg, cooler is provided with above filler, above cooler, shower is set, the top of cooling main frame arranges blower fan, spray water leg connects feeding spraying pump, feeding spraying pump connects shower, it is characterized in that spray water leg is provided with overblow blowdown valve and spray water compensating valve, above shower, dehydrator is set, the water inlet of cooler connects the delivery port of body of heater by water pipe, the delivery port of cooler connects to recovery tank, recovery tank connects feed pump, feed pump connects the water inlet of body of heater, the water inlet of cooler is provided with draining valve, the water outlet of cooler is provided with air bleeding valve.

Description

Low energy consumption enclosed evaporative cooling unit
Technical field
The utility model relates to a kind of cooling system, particularly relates to a kind of enclosed evaporative cooling machine.
Background technology
Evaporative cooling unit is widely used in the induction furnace of steel mill and Foundry Works, rolling mill, quenching tank, conticaster cooling; The industrial fluids coolings such as hydraulic oil, electroplating solution, quenching oil, production line recirculated water; The air-conditioning system coolings such as water source type heat pump, machine room, auxiliary cold supply system; The manufacturing industry coolings such as air compressor machine, injection mold, transformer, engine; The other industry coolings such as papermaking, cosmetics, food.Existing evaporation cold machine, cooled medium circulation is open, circulatory mediator directly and environmental exposure be easily subject to the pollution of environment, some impurity are brought into the inside of evaporative cooling machine, and then heat exchanging equipment has an impact, and cooled medium circulation utilization rate is low.
Summary of the invention
The low energy consumption enclosed evaporative cooling unit that the purpose of this utility model is to provide a kind of cooled medium closed loop, shower water recycles.
The utility model comes like this to be realize.A kind of low energy consumption enclosed evaporative cooling unit, comprise cold main frame, water circulation subsidiary engine, body of heater and water pipe, the bottom of described cooling main frame arranges spray water leg, filler is provided with above spray water leg, cooler is provided with above filler, above cooler, shower is set, the top of cooling main frame arranges blower fan, spray water leg connects feeding spraying pump, feeding spraying pump connects shower, described water circulation subsidiary engine comprises feed pump and recovery tank, recovery tank is provided with liquid level gauge, it is characterized in that spray water leg is provided with overblow blowdown valve and spray water compensating valve, above shower, dehydrator is set, the water inlet of cooler connects the delivery port of body of heater by water pipe, the delivery port of cooler connects to recovery tank, recovery tank connects feed pump, feed pump connects the water inlet of body of heater, the water inlet of cooler is provided with draining valve, the water outlet of cooler is provided with air bleeding valve.
Described filler is PVC filler heat exchange layers.
Described dehydrator is the PVC material dehydrator adopting three dimensions flow passage configuration
Described cooler is the coil pipe that silver-plated copper pipe is formed.Its heat conductivility is excellent.
Technique effect of the present utility model is: adopt enclosed to be cooled water circulation, and after water is cooled in cooler, this part water flows back in body of heater and heats after water circulation subsidiary engine, can not introduce in impurity to cooler and cause cooler internal incrustation.The PVC filler heat exchange layers of employing three dimensions flow passage configuration cools the water droplet in the hot gas received, then spray water leg is flowed into, shower water also can be reused, utilize coil pipe Closed Cycle to replace PVC fin open cycle to dispel the heat, the loss of its recirculated water reduces more than 80% than open cycle water loss.。
(1) energy-saving effect
Main energy consumption of the present utility model is blower motor, and the energy consumption of blower fan is relevant with the rotating speed of unit, and the air quantity Q of blower fan is directly proportional to rotating speed n, blast H is directly proportional to rotating speed n2, shaft power N is directly proportional to rotating speed n3, and when rotating speed n reduces, its actual power reduces in the ratio of rotating speed n3.Adopt the mode of motor variable-frequency speed-regulating, the rotating speed of blower fan changes with the change of flow system flow or pressure, and power savings is fairly obvious.After tested, frequency conversion fan runs under 43HZ, and after machine, pressure remains on 23KPa, and rotating speed declines 23%, and energy-conservation is 30%.Be 200 tons/hour for the FBN-200S(process water yield) type product: 1 Fans power of motor is for 15KW/ hour, 2 feeding spraying pump power are 7.4KW, annual running time calculated by 8000 hours, 1. after adopting motor variable-frequency speed-regulating, can save electricity be that 15KW/ overlaps × 8000 hours × 30%=3.6 ten thousand degree/cover every year, producing 600 covers per year can save electricity be 2,160 ten thousand degree, and electricity price, by 1.3 yuan of/hour calculating, can power cost saving be 2,808 ten thousand yuan every year; When 2. wherein having that temperature was on the low side in about 80 days an annual winter, the automatic start-up temperature control system of unit, can to stop using spray pump, can save electricity be × 80 days × 24 hours/day=1.42 ten thousand degree, 7.4KW/ cover/cover every year, producing 600 covers per year can save electricity be 8,520,000 degree, can power cost saving be 1107.6 ten thousand yuan every year.Above 2 totals and whole project can save electricity be 3,012 ten thousand degree every year, can power cost saving be 3915.6 ten thousand yuan.
(2) water-saving result
According to Liquid-Vapor Phase Transition principle, in cooling tower, use water as condensing agent, by condensing unit, condensing agent is injected into fine liquid particles equably, directly condensation is carried out to the thermogenetic steam of cooling procedure Evapotranspiration, make steam be transformed into condensate water, thus reduce evaporation loss, realize cooling tower water saving.Adopt high-efficient water-recovering device and automatic control condensing unit that 75%-90% steam of enclosed cooling unit shower water evaporated water can be made to change condensate water into.
It is 200 tons/hour with the FBN-200S(process water yield, spray pump flow is 100 tons/hour) type product is example: traditional open cooling tower recirculated water consumption per hour is 2%, vaporation-type enclosed cooling unit water consumption per hour is 0.8% × (1-80%)=0.16%, and water of saving per hour consumes 2% × 200 ton-0.16% × 100 tons=3.84 tons/cover.
600 water-saving amounts overlapping products annual reach: 600 cover × 8000 hours/annual × 3.84=1843.2 ten thousand tons.Amounting to RMB is: 1843.2 ten thousand tons × 2.5 yuan/ton=4,608 ten thousand yuan.
Accompanying drawing explanation
Fig. 1 is schematic diagram of the present utility model.
1. cold main frame 2. water circulation subsidiary engine 3. body of heater 4. water pipes 101. spray water leg 102. feeding spraying pump 103. overblow blowdown valve 104. and spray water compensating valve 105. filler 106. cooler 107. shower 108. blower fan 109. air bleeding valve 110. draining valve 111. dehydrator 201. feed pump 202. recovery tank 203. liquid level gauge in the drawings.
Detailed description of the invention
As shown in Figure 1, a kind of low energy consumption enclosed evaporative cooling unit, comprise cold main frame 1, water circulation subsidiary engine 2, body of heater 3 and water pipe 4, the bottom of described cooling main frame 1 arranges spray water leg 101, filler 105 is provided with above spray water leg 101, cooler 106 is provided with above filler 105, shower 107 is set above cooler 106, the top of cooling main frame 1 arranges blower fan 108, spray water leg 101 connects feeding spraying pump 102, feeding spraying pump 102 connects shower 107, described water circulation subsidiary engine 2 comprises feed pump 201 and recovery tank 202, recovery tank 202 is provided with liquid level gauge 203, it is characterized in that spray water leg 101 is provided with overblow blowdown valve 103 and spray water compensating valve 104, dehydrator 111 is set above shower 107, the water inlet of cooler 106 connects the delivery port of body of heater 3 by water pipe 45, the delivery port of cooler 106 connects to recovery tank 202, recovery tank 202 connects feed pump 201, feed pump 201 connects the water inlet of body of heater 3, the water inlet of cooler 106 is provided with draining valve 110, the water outlet of cooler 106 is provided with air bleeding valve 109.Described filler 105 is PVC filler heat exchange layers, the condenser coil that described cooler 106 is made up of silver-plated copper pipe, and described dehydrator 111 is the PVC material dehydrators adopting three dimensions flow passage configuration.
Its operation principle is: the water in spray water leg 101 is transported to shower 107 by feeding spraying pump 102 by shower water, the outer surface spraying cooler 106 through nozzle forms very thin moisture film, steam is evaporated to after the heat absorption of part water in moisture film, the latent heat of vaporization of water is utilized to take away a large amount of heat of condensation comb, the dehydrated device 111 of water droplet in hot gas stops, the water of heat is absorbed with all the other, be scattering in PVC filler heat exchange layers, by the Air flow flow through, temperature reduces, enter spray water leg 101, then continue circulation through feeding spraying pump 102.The moisture be evaporated in air supplements automatically by spraying water compensating valve 104, time excessive, discharges from overblow blowdown valve 103, when stopping using, opens overblow blowdown valve 103 and cleans spray water leg 101.

Claims (1)

1. a low energy consumption enclosed evaporative cooling unit, comprise cold main frame, water circulation subsidiary engine, body of heater and water pipe, the bottom of described cooling main frame arranges spray water leg, filler is provided with above spray water leg, cooler is provided with above filler, above cooler, shower is set, the top of cooling main frame arranges blower fan, spray water leg connects feeding spraying pump, feeding spraying pump connects shower, described water circulation subsidiary engine comprises feed pump and recovery tank, recovery tank is provided with liquid level gauge, it is characterized in that spray water leg is provided with overblow blowdown valve and spray water compensating valve, above shower, dehydrator is set, the water inlet of cooler connects the delivery port of body of heater by water pipe, the delivery port of cooler connects to recovery tank, recovery tank connects feed pump, feed pump connects the water inlet of body of heater, the water inlet of cooler is provided with draining valve, the water outlet of cooler is provided with air bleeding valve ,the condenser coil that described cooler is made up of silver-plated copper pipe, described dehydrator is the PVC material dehydrator adopting three dimensions flow passage configuration, described filler is PVC filler heat exchange layers.
CN201420136324.3U 2014-03-25 2014-03-25 Low energy consumption enclosed evaporative cooling unit Expired - Fee Related CN204085233U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201420136324.3U CN204085233U (en) 2014-03-25 2014-03-25 Low energy consumption enclosed evaporative cooling unit

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201420136324.3U CN204085233U (en) 2014-03-25 2014-03-25 Low energy consumption enclosed evaporative cooling unit

Publications (1)

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CN204085233U true CN204085233U (en) 2015-01-07

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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104791808A (en) * 2015-04-16 2015-07-22 广州维桢化工科技有限公司 Closed cooling circulation system used for waste incineration device
CN105571244A (en) * 2016-02-26 2016-05-11 重庆鹏越科技发展有限公司 Energy-saving distributing and integrating system for industrial circulation water
CN106045066A (en) * 2016-08-04 2016-10-26 沈阳洪生气体有限公司 Water softening device for nitrogen compressor cooler
CN106288854A (en) * 2016-08-31 2017-01-04 绍兴上虞金泰冷却塔有限公司 A kind of water-spraying evaporation formula air-supply unit
CN109836005A (en) * 2019-03-15 2019-06-04 金能科技股份有限公司 The processing unit and technique of the high-salt wastewater containing silica in titanium dioxide silicic acid depositing technology
CN110921900A (en) * 2019-12-06 2020-03-27 浙江三元纺织有限公司 Environment-friendly sewage cooling tower system and control method thereof
CN112595138A (en) * 2020-12-09 2021-04-02 浙江晨浩智能科技有限公司 Industrial circulating cooling water unit
WO2024092549A1 (en) * 2022-11-02 2024-05-10 郑怡 Forging machine cooling device

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104791808A (en) * 2015-04-16 2015-07-22 广州维桢化工科技有限公司 Closed cooling circulation system used for waste incineration device
CN104791808B (en) * 2015-04-16 2017-05-03 广州维桢化工科技有限公司 Closed cooling circulation system used for waste incineration device
CN105571244A (en) * 2016-02-26 2016-05-11 重庆鹏越科技发展有限公司 Energy-saving distributing and integrating system for industrial circulation water
CN106045066A (en) * 2016-08-04 2016-10-26 沈阳洪生气体有限公司 Water softening device for nitrogen compressor cooler
CN106288854A (en) * 2016-08-31 2017-01-04 绍兴上虞金泰冷却塔有限公司 A kind of water-spraying evaporation formula air-supply unit
CN109836005A (en) * 2019-03-15 2019-06-04 金能科技股份有限公司 The processing unit and technique of the high-salt wastewater containing silica in titanium dioxide silicic acid depositing technology
CN109836005B (en) * 2019-03-15 2023-04-07 金能科技股份有限公司 Treatment device and process for high-salinity wastewater containing silicon dioxide in silicon dioxide acid precipitation process
CN110921900A (en) * 2019-12-06 2020-03-27 浙江三元纺织有限公司 Environment-friendly sewage cooling tower system and control method thereof
CN112595138A (en) * 2020-12-09 2021-04-02 浙江晨浩智能科技有限公司 Industrial circulating cooling water unit
WO2024092549A1 (en) * 2022-11-02 2024-05-10 郑怡 Forging machine cooling device

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CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20150107

Termination date: 20170325