CN204061762U - A kind of differential coupling automatic transmission - Google Patents

A kind of differential coupling automatic transmission Download PDF

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Publication number
CN204061762U
CN204061762U CN201420338910.6U CN201420338910U CN204061762U CN 204061762 U CN204061762 U CN 204061762U CN 201420338910 U CN201420338910 U CN 201420338910U CN 204061762 U CN204061762 U CN 204061762U
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drive shaft
gear
train
reduction gears
sleeve
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CN201420338910.6U
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Chinese (zh)
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何东
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Abstract

The utility model provides a kind of differential coupling automatic transmission, include operation control system, power input shaft, planetary pinion framework, as the main drive shaft of Power output, counter drive shaft and train of reduction gears, the left end of main drive shaft is also movably set with sleeve, sleeve is connected with clutch and Coupler, train of reduction gears includes the first train of reduction gears and the second train of reduction gears, the straight-tooth sleeve that can move left and right is provided with between the first train of reduction gears and the second train of reduction gears, straight-tooth sleeve pivot bush unit is on counter drive shaft, train of reduction gears is selected to realize Power output by mobile straight-tooth sleeve.The utility model by operation control system solenoidoperated cluthes and Coupler, then controls straight-tooth sleeve and moves left and right, realize the selection of the train of reduction gears of Power output, be namely realize shifted.Uninterrupted outputting power can be realized in the process of shift speed change, and there is good smoothness and travelling comfort, there is the power transmission of high efficiency, high pulling torque.

Description

A kind of differential coupling automatic transmission
Technical field
The utility model relates to transmission technology field, particularly relates to a kind of differential coupling automatic transmission.
Background technique
The double-clutch speed changer (DCT) of prior art grows up on the basis of manual transmission technology, manual transmission is divided into two-part design concept, a part transmits odd number shelves, another part transmits even number shelves, and its transmission of power is by two clutch couplings, two input shafts, the driven gear of adjacent each shelves is staggered to be engaged with two input shaft gears.When engaging with odd number shelves input shaft gear at the driven gear of a certain odd gear, the clutch connecting this axle is in jointing state, the driven gear of adjacent next gear now engages with even number shelves input shaft gear, but the clutch connecting this axle is in separated state, when needs conversion gear, while controlling the clutch separation of odd gear, the clutch controlling even gear engages, thus shorten shift time, effectively improve property of automatic shft.But because its state is that the gear gear that access one is new again more first cut off in a job works on, still there is of short duration incoherent problem that Power output engages.
Existing automatic transmission primarily of: torque converter, planetary transmission, control mechanism form.Automatic transmission has processing ease, driving comfort, can reduce the advantage of driver's fatigue, has become a kind of developing direction of Modern Car configuration.The automobile that automatic transmission is housed can according to pavement behavior automatic speed-changing and torque-converting, and driver can watch road traffic attentively absorbedly and can not be done in a rush by gearshift.Automatic gearbox common are three kinds of patterns: be hydraulic automatic speed variator (AT), mechanical stepless automatic speed changer (CVT), electric-controlled mechanical automatic speed transmission (AMT) respectively.
Current car generally uses AT, and AT almost becomes the synonym of automatic transmission.AT mainly refers to the automatic transmission of planetary gear structure, the change of velocity ratio is realized by the load path of control lines star-wheel mechanism, the namely change of gear, there is fluid torque converter speed changer front end, realizes flexibly connecting and the stepless change in certain ratio coverage.Oil consumption height mainly contains two influence factors: one is transmission efficiency, just because of the existence of fluid torque converter, there is certain loss in efficiency.Automatic transmission in the market, also with regard to the popular DSG of AMT and DCT() transmission efficiency can be suitable with manual transmission; Two is economic work states of motor, and automatic transmission can both realize making engine operation in economic zone, and manual transmission must need skilled driver to realize.
CVT is due to the driving gear without general automatic catch gearbox, and also just without the shift process of automatic catch gearbox, the gear shift pause and transition in rhythm or melody sense brought thus also disappears thereupon, and therefore the Power output of CVT gearbox is linear, very smooth-going in reality is driven.Gear can be more in theory for the transmission system of CVT, and gear setting is more free, and the balance of the gear ratio in conventional drivetrain, speed ratio and performance, oil consumption, toxic emission, all more easily reaches.Also have the mechanical efficiency of CVT transmission, performance is better than common automatic catch gearbox greatly, be only second to manual gear gearbox, fuel economy is than well a lot.Its shortcoming is: first starting or accelerate, skidding easily appears in CVT steel band or belt, causes transmission of power to be affected, thus affects sense of acceleration and be subject to.Next is that CVT steel band or strapping requirement are higher.Although CVT structure is simple, if there is fault, not generally minor issue.This can have influence on use and the maintenance cost increase of car owner.
AMT transforms on mechanical transmission (manual ripple) original base, main change hand shift actuating element.Namely when overall drive mechanism is constant by install micro-processor controlled automatic handling system additional to realize gearshift automation.Therefore AMT is actually two actions being come complete operation clutch and gear selecting by a robot system.Because AMT can transform on the manual ripple basis of existing production, production inheritance is good, and the expense of input is also lower, easily for factory accepts.The core technology of AMT is that microcomputer controls, and electronic technology and quality will directly determine performance and the ride quality of AMT.Based on this, in order to improve the transmission efficiency of automatic transmission and make its uninterrupted outputting power, the utility model explores that research and development are a kind of can the smooth-going comfortable automatic control system realizing automatic shifting speed-variable, not only there is the high efficiency of gear-shift transmission, high pulling torque, and its power transmission does not interrupt in gearshift procedure.
Model utility content
The utility model provides for the problem of prior art onekind to realize self-shifting differential coupling automatic transmission when not interrupting Power output, this automatic transmission has high efficiency, high pulling torque, smooth gear shifting and the advantage of uninterrupted outputting power.
In order to solve the problems of the technologies described above, the utility model adopts following technological scheme:
A kind of differential coupling automatic transmission, include operation control system, power input shaft, planetary pinion framework, main drive shaft, counter drive shaft and train of reduction gears as Power output, one end of described power input shaft is connected with the bent axle of motor, and its other end is connected with the planetary gear carrier of planetary pinion framework, the left end of described main drive shaft is connected with the sun gear of planetary pinion framework, and the left end of main drive shaft is also movably set with sleeve, one end of described sleeve is connected with the external toothing of planetary pinion framework, clutch and Coupler is connected with at the other end of sleeve, described operation control system controls the power transmission between main drive shaft and counter drive shaft by clutch and Coupler, described train of reduction gears includes the first train of reduction gears and the second train of reduction gears, the straight-tooth sleeve that can move left and right is provided with between the first train of reduction gears and the second train of reduction gears, described straight-tooth sleeve passes through spline pivot bush unit on counter drive shaft, train of reduction gears is selected to realize the Power output of different gear by mobile straight-tooth sleeve.
Wherein, described Coupler includes initiatively be coupled wheel disc and passive coupling wheel disc, the described wheel disc that is initiatively coupled is connected to the right-hand member of sleeve, and passive coupling wheel disc is socketed on main drive shaft, and the wheel disc that is initiatively coupled is provided with the air gap of adjustable size with passive coupling between wheel disc.
Wherein, described first train of reduction gears includes intermeshing first reduction gear and the first driven gear, second train of reduction gears includes intermeshing second reduction gear and the second driven gear, described first driven gear and the second driven gear are all fixedly sleeved on main drive shaft, and the first reduction gear and the second reduction gear to be all enclosed within counter drive shaft and can freely to rotate.
Further, the left and right sides of described straight-tooth sleeve is provided with grafting tooth, and the side that described first reduction gear and the second reduction gear correspond to straight-tooth sleeve is provided with teeth groove, and in the process of Power output, described grafting tooth is plugged in teeth groove.
Further, be spline joint, straight-tooth sleeve is connected with shift fork operating device between described straight-tooth sleeve and counter drive shaft, described operation control system drives straight-tooth sleeve to move left and right by controlling shift fork operating device.
Wherein, the left side of described clutch is connected with counter drive shaft actuation gear, and counter drive shaft actuation gear is actively socketed on sleeve; Described counter drive shaft is provided with the final gear with counter drive shaft actuation gear engagement driving, when clutch closes, described counter drive shaft actuation gear engages with final gear and drives counter drive shaft.
The beneficial effects of the utility model:
A kind of differential coupling automatic transmission that the utility model provides, include operation control system, power input shaft, planetary pinion framework, as the main drive shaft of Power output, counter drive shaft and train of reduction gears, the left end of main drive shaft is also movably set with sleeve, sleeve is connected with clutch and Coupler, described operation control system controls the power transmission between main drive shaft and counter drive shaft by clutch and Coupler, described train of reduction gears includes the first train of reduction gears and the second train of reduction gears, the straight-tooth sleeve that can move left and right is provided with between the first train of reduction gears and the second train of reduction gears, described straight-tooth sleeve pivot bush unit is on counter drive shaft, train of reduction gears is selected to realize the Power output of different gear by mobile straight-tooth sleeve.The utility model by operation control system solenoidoperated cluthes and Coupler, then controls straight-tooth sleeve and moves left and right, realize the selection of the train of reduction gears of Power output, be namely realize shifted.This differential coupling automatic transmission can realize uninterrupted outputting power in the process of shift speed change, and has good smoothness and travelling comfort, has the power transmission of high efficiency, high pulling torque simultaneously.
Accompanying drawing explanation
Fig. 1 is the structural principle schematic diagram of a kind of differential coupling of the utility model automatic transmission.
Reference character in FIG comprises:
1-power input shaft, 2-sun gear, 3-planetary gear carrier
4-external toothing, 5-main drive shaft, 6-sleeve
7-be initiatively coupled wheel disc 8-passive coupling wheel disc 9-the first driven gear
10-the second driven gear 11-clutch 12-counter drive shaft actuation gear
13-final gear, 14-counter drive shaft 15-the first reduction gear
16-straight-tooth sleeve 17-the second reduction gear.
Embodiment
For the ease of the understanding of those skilled in the art, be further described the utility model below in conjunction with embodiment and accompanying drawing, the content that mode of execution is mentioned is not to restriction of the present utility model.See Fig. 1, below in conjunction with accompanying drawing, the utility model is described in detail.
A kind of differential coupling automatic transmission provided by the utility model, include operation control system, power input shaft 1, planetary pinion framework, main drive shaft 5, counter drive shaft 14 and train of reduction gears as Power output, described one end of power input shaft 1 is connected with the bent axle of motor, and its other end is connected with the planetary gear carrier 3 of planetary pinion framework, the left end of described main drive shaft 5 is connected with the sun gear 2 of planetary pinion framework, and the left end of main drive shaft 5 is also movably set with sleeve 6, one end of described sleeve 6 is connected with the external toothing 4 of planetary pinion framework, clutch 11 and Coupler is connected with at the other end of sleeve 6, described operation control system controls the power transmission between main drive shaft 5 and counter drive shaft 14 by clutch 11 and Coupler, described train of reduction gears includes the first train of reduction gears and the second train of reduction gears, the straight-tooth sleeve 16 that can move left and right is provided with between the first train of reduction gears and the second train of reduction gears, described straight-tooth sleeve 16 passes through spline pivot bush unit on counter drive shaft 14, the train of reduction gears realizing Power output is selected by mobile straight-tooth sleeve 16.
In the present embodiment, described Coupler includes initiatively be coupled wheel disc 7 and passive coupling wheel disc 8, the described wheel disc 7 that is initiatively coupled is connected to the right-hand member of sleeve 6, passive coupling wheel disc 8 is socketed on main drive shaft 5, and the wheel disc 7 that is initiatively coupled is provided with the air gap of adjustable size with passive coupling between wheel disc 8.Realize the adjustable of power transimission by the size of the adjustable air gap of operation control system.
Wherein, described first train of reduction gears includes intermeshing first reduction gear 15 and the first driven gear 9, second train of reduction gears includes intermeshing second reduction gear 17 and the second driven gear 10, described first driven gear 9 and the second driven gear 10 all fixedly sleeved on main drive shaft 5, the first reduction gear 15 and the second reduction gear 17 to be all enclosed within counter drive shaft 14 and can freely to rotate.First train of reduction gears is one grade of train of reduction gears in the present embodiment, and the second train of reduction gears is second gear train of reduction gears; In like manner, other more train of reduction gears can be increased, the like can realize more gear speed-changing function.
Further, the left and right sides of described straight-tooth sleeve 16 is provided with grafting tooth, and the side that described first reduction gear 15 and the second reduction gear 17 correspond to straight-tooth sleeve 16 is provided with teeth groove, and in the process of Power output, described grafting tooth is plugged in teeth groove.Further, be spline joint between described straight-tooth sleeve 16 and counter drive shaft 14, straight-tooth sleeve 16 is connected with shift fork operating device (not marking in the drawings), and described operation control system drives moving axially of straight-tooth sleeve about 16 by controlling shift fork operating device.
Wherein, the left side of described clutch 11 is connected with counter drive shaft actuation gear 12, described counter drive shaft 14 is provided with the final gear 13 with counter drive shaft actuation gear 12 engagement driving, when clutch closes, described counter drive shaft actuation gear 12 engages with final gear 13 and drives counter drive shaft.
Be below the realization of clutch 11 in the present embodiment, Coupler and the straight-tooth sleeve 16 shift speed change function under different mated condition:
(1), neutral gear.
The moment that motor produces is imported into through power input shaft 1, and be now in actionless state because main drive shaft 5 is subject to resistance, sun gear 2 is motionless, and clutch 11 is in separated state.Power input shaft 1 drives external toothing 4, sleeve 6 and Coupler active wheel disc 7 to rotate through planetary gear carrier 3.Now, because the air gap of Coupler is in maximum rating, the passive wheel disc 8 of Coupler does not have moment of torsion to export, and is now neutral gear, is namely that engine idle is unloaded.
(2), neutral gear enters one grade.
First regulate by operation control system be initiatively coupled wheel disc 7 and the passive air gap be coupled between wheel disc 8, air gap is reduced, and part moment of torsion outputs to main drive shaft 5 through the passive wheel disc 8 of sun gear 2 and Coupler, but is not enough to overcome external resistance rotation.Then, operation control system controls shift fork operating device and straight-tooth sleeve 16 is moved to the left, now straight-tooth sleeve 16 and the first reduction gear 15(i.e. one grade of reduction gear) engage.Then, operation control system solenoidoperated cluthes 11 close, major part moment of torsion, through clutch 11, counter drive shaft actuation gear 12, final gear 13, counter drive shaft 14, straight-tooth sleeve 16, first reduction gear 15 and the first driven gear 9, drives main drive shaft 5 to rotate.Finally, operation control system regulates the air gap increasing Coupler, and the moment of torsion cutting off the passive coupling wheel disc 8 of Coupler exports, and all torsion torque exports through the first train of reduction gears, achieves neutral gear and enters one grade of automaitc shfit function.
(3), one grade is entered second gear.
First, initiatively be coupled wheel disc 7 and the passive air gap be coupled between wheel disc 8 is regulated equally by operation control system, air gap is reduced, part moment of torsion outputs to main drive shaft 5 through the passive wheel disc 8 of sun gear 2 and Coupler, and rotating speed improves instantaneously because of zero load can to avoid clutch 11 separately time, make motor like this.Then, operation control system solenoidoperated cluthes 11 separate, and shift fork operating device makes straight-tooth sleeve 16 move right, now straight-tooth sleeve 16 and the second reduction gear 17(and second gear reduction gear) engage.Subsequently, operation control system solenoidoperated cluthes 11 close, major part moment of torsion, through clutch 11, counter drive shaft actuation gear 12, final gear 13, counter drive shaft 14, straight-tooth sleeve 16, second reduction gear 17 and the second driven gear 10, drives main drive shaft 5 to rotate.Finally, operation control system regulating and controlling increases the air gap of Coupler, and the moment of torsion cutting off the passive coupling wheel disc 8 of Coupler exports, and all torsion torque exports through the second train of reduction gears, achieves the automaitc shfit function that a grade is entered second gear.
(3), second gear moves back one grade.
Same, first regulate by operation control system be initiatively coupled wheel disc 7 and the passive air gap be coupled between wheel disc 8, air gap is reduced, part moment of torsion outputs to main drive shaft 5 through the passive wheel disc 8 of sun gear 2 and Coupler, and rotating speed improves instantaneously because of zero load to make motor when this measure can avoid clutch 11 to separate.Then, operation control system solenoidoperated cluthes 11 are separated, and operation control system controls shift fork operating device and straight-tooth sleeve 16 is moved to the left, now straight-tooth sleeve 16 and the first reduction gear 15(i.e. one grade of reduction gear) engage.Then, operation control system solenoidoperated cluthes 11 close again, major part moment of torsion, through clutch 11, counter drive shaft actuation gear 12, final gear 13, counter drive shaft 14, straight-tooth sleeve 16, first reduction gear 15 and the first driven gear 9, drives main drive shaft 5 to rotate.Finally, operation control system regulating and controlling increases the air gap of Coupler, and the moment of torsion cutting off the passive coupling wheel disc 8 of Coupler exports, and all torsion torque exports through the first train of reduction gears, achieves the automaitc shfit function that second gear moves back a grade.
(4) one grades are moved back neutral gear.
Initiatively be coupled wheel disc 7 and the passive air gap be coupled between wheel disc 8 is regulated by operation control system, air gap is reduced, part moment of torsion outputs to main drive shaft 5 through the passive wheel disc 8 of sun gear 2 and Coupler, and rotating speed improves instantaneously because of zero load to make motor when clutch 11 can be avoided to separate.Then, operation control system solenoidoperated cluthes 11 are separated, and shift fork operating device makes straight-tooth sleeve 16 move right, and make straight-tooth sleeve 16 be positioned at the neutral position of the first reduction gear 15 and the second reduction gear 17.Finally, operation control system regulating and controlling increases the air gap of Coupler, and the moment of torsion cutting off the passive coupling wheel disc 8 of Coupler exports, and external toothing 4 dallies without moment of torsion output, achieves the automaitc shfit function that a grade is moved back neutral gear.
In like manner, on main drive shaft 5, counter drive shaft 14, increase many cover train of reduction gears and shift fork operating-controlling mechanism as mentioned above, the speed changing function of more gears can be realized.
Comprehensively above-mentioned, the utility model by operation control system solenoidoperated cluthes and Coupler, then controls straight-tooth sleeve and moves left and right, realize the selection of the train of reduction gears of Power output, be namely realize shifted.This differential coupling automatic transmission can realize uninterrupted outputting power in the process of shift speed change, and has good smoothness and travelling comfort, has the power transmission of high efficiency, high pulling torque simultaneously.
Above content is only preferred embodiment of the present utility model, for those of ordinary skill in the art, according to thought of the present utility model, all will change in specific embodiments and applications, this description should not be construed as restriction of the present utility model.

Claims (6)

1. a differential coupling automatic transmission, include operation control system, power input shaft, planetary pinion framework, main drive shaft, counter drive shaft and train of reduction gears as Power output, one end of described power input shaft is connected with the bent axle of motor, and its other end is connected with the planetary gear carrier of planetary pinion framework, it is characterized in that: the left end of described main drive shaft is connected with the sun gear of planetary pinion framework, and the left end of main drive shaft is also movably set with sleeve, one end of described sleeve is connected with the external toothing of planetary pinion framework, clutch and Coupler is connected with at the other end of sleeve, described operation control system controls the power transmission between main drive shaft and counter drive shaft by clutch and Coupler, described train of reduction gears includes the first train of reduction gears and the second train of reduction gears, the straight-tooth sleeve that can move left and right is provided with between the first train of reduction gears and the second train of reduction gears, described straight-tooth sleeve pivot bush unit is on counter drive shaft, train of reduction gears is selected to realize Power output by mobile straight-tooth sleeve.
2. a kind of differential coupling automatic transmission according to claim 1, it is characterized in that: described Coupler includes initiatively be coupled wheel disc and passive coupling wheel disc, the described wheel disc that is initiatively coupled is connected to the right-hand member of sleeve, passive coupling wheel disc is socketed on main drive shaft, and the wheel disc that is initiatively coupled is provided with the air gap of adjustable size with passive coupling between wheel disc.
3. a kind of differential coupling automatic transmission according to claim 1, it is characterized in that: described first train of reduction gears includes intermeshing first reduction gear and the first driven gear, second train of reduction gears includes intermeshing second reduction gear and the second driven gear, described first driven gear and the second driven gear are all fixedly sleeved on main drive shaft, and the first reduction gear and the second reduction gear to be all enclosed within counter drive shaft and can freely to rotate.
4. a kind of differential coupling automatic transmission according to claim 3, it is characterized in that: the left and right sides of described straight-tooth sleeve is provided with grafting tooth, the side that described first reduction gear and the second reduction gear correspond to straight-tooth sleeve is provided with teeth groove, in the process of Power output, described grafting tooth is plugged in teeth groove.
5. a kind of differential coupling automatic transmission according to claim 4, it is characterized in that: be spline joint between described straight-tooth sleeve and counter drive shaft, straight-tooth sleeve is connected with shift fork operating device, and described operation control system drives straight-tooth sleeve to move left and right by controlling shift fork operating device.
6. a kind of differential coupling automatic transmission according to claim 1, is characterized in that: the left side of described clutch is connected with counter drive shaft actuation gear, and counter drive shaft actuation gear is actively socketed on sleeve; Described counter drive shaft is provided with the final gear with counter drive shaft actuation gear engagement driving, when clutch closes, described counter drive shaft actuation gear engages with final gear and drives counter drive shaft.
CN201420338910.6U 2014-06-24 2014-06-24 A kind of differential coupling automatic transmission Withdrawn - After Issue CN204061762U (en)

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Application Number Priority Date Filing Date Title
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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104019195A (en) * 2014-06-24 2014-09-03 何东 Differential coupling automatic transmission
CN108556607A (en) * 2018-06-12 2018-09-21 福建万润新能源科技有限公司 A kind of electric vehicle integrated power device
CN112771287A (en) * 2018-10-09 2021-05-07 斯堪尼亚商用车有限公司 Gearbox for a vehicle and vehicle comprising such a gearbox
WO2023212395A1 (en) * 2022-04-29 2023-11-02 Exedy Globalparts Corporation Three position gear selection unit

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104019195A (en) * 2014-06-24 2014-09-03 何东 Differential coupling automatic transmission
CN104019195B (en) * 2014-06-24 2016-05-11 何东 A kind of differential coupling automatic transmission
CN108556607A (en) * 2018-06-12 2018-09-21 福建万润新能源科技有限公司 A kind of electric vehicle integrated power device
CN112771287A (en) * 2018-10-09 2021-05-07 斯堪尼亚商用车有限公司 Gearbox for a vehicle and vehicle comprising such a gearbox
WO2023212395A1 (en) * 2022-04-29 2023-11-02 Exedy Globalparts Corporation Three position gear selection unit

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AV01 Patent right actively abandoned

Granted publication date: 20141231

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C25 Abandonment of patent right or utility model to avoid double patenting