A kind of product material jacking mechanism being applicable to automatic assembly line
Technical field
The utility model relates to a kind of mould, particularly relates to a kind of for the multiple trimming and piercing die of automobile panel and the product material jacking mechanism of flanging and restriking.
Background technology
In Auto body panel die design manufacture process, some covering is due to face shaping complexity, product height fall is larger, longeron class (a few font) part such as, due to trimming process step complete after cutting edge place occur burr or flanging and restriking operation complete after product there is resilience and distortion, cause operation produced rear product pickup difficulty.If adopt traditional design cylinder head part, as adopted a cylinder head part, usual power is inadequate.Adopt two or more cylinder head part, because gas circuit runs life period error, cylinder jack-up may be caused inconsistent, make product jack-up unstable.And jack-up speed is very slow.In automated production process, the reciprocating motion of cylinder is automatically controlled by lathe, and this makes the harmony being difficult on timing node with the material-feeding and fetching of manipulator ensure to move that moves up and down of cylinder.
Utility model content
Technical problem to be solved in the utility model proposes a kind ofly to realize quick, the stable product material jacking mechanism being applicable to automatic assembly line.
In order to solve the problems of the technologies described above, the product material jacking mechanism of what the utility model provided be applicable to automatic assembly line, comprise ejection block, counterdie insert and lower mould body, nitrogen cylinder is arranged in described lower mould body, the piston rod of described nitrogen cylinder is connected with nitrogen cylinder jacking block, sensor is arranged on the operate portions upper end of described ejection block, and the lower end of described ejection block is connected with described nitrogen cylinder jacking block, and described sensor and the control system of manipulator adopt and communicate to connect.
Described sensor adopts sensor flange to be arranged in described ejection block.
Between described nitrogen cylinder and described lower mould body, be placed with at least a slice first adjust pad.
The thickness of the first described adjustment pad is 1mm ~ 10mm.
Between described ejection block and described nitrogen cylinder jacking block, be placed with at least a slice second adjust pad.
The thickness of the second described adjustment pad is 1mm ~ 10mm.
Adopt the product material jacking mechanism being applicable to automatic assembly line of technique scheme, the feature of nitrogen cylinder is that speed is fast, pressure stability, its operation principle is: when mould is opened, ejection block is jack-up stroke under the effect of nitrogen cylinder, and now manipulator senses the position of sensor thus puts into or take out product.When mould closes, material pressing core acts preferentially on ejection block, and power passes through the transmission of nitrogen cylinder jacking block and backing plate, and nitrogen cylinder is compressed, until mould closes.Move and so forth, realize high efficiency and put part and pickup.
The adjustment of stroke: if need to increase stroke, needs increase by first to adjust the quantity of pad and the second adjustment pad: on the contrary then reduce the quantity of the first adjustment pad and the second adjustment pad, simply easy to adjust.
Product jack-up is designed to movable part by the utility model, provides power source by nitrogen cylinder, and can increasing or reduce the quantity of adjustment pad by design modifying pad, to realize jack-up stroke adjustable.Thus realize the product jack-up that when mould is produced, product is fast, stable, stroke is adjustable, the quick pickup of manipulator, thus enhance productivity, reduce costs.
In sum, the utility model be a kind ofly to realize fast, the stable and product material jacking mechanism being applicable to automatic assembly line that production efficiency is high, cost is low.
Accompanying drawing explanation
Fig. 1 is that the utility model is at closure state schematic diagram.
Fig. 2 is that the utility model is in jack-up view.
Detailed description of the invention
Below in conjunction with accompanying drawing, the utility model is described in further detail.
See Fig. 1 and Fig. 2, sensor 6 adopts sensor flange 5 to be arranged on the operate portions upper end of ejection block 1, is synchronized with the movement with ejection block 1.Ejection block 1 realizes being connected with nitrogen cylinder jacking block 3 by the screw of two M12.Counterdie insert 2 is fixed by screws in above lower mould body 7, and counterdie insert 2 and ejection block 1 ensure to lead in four sides.Nitrogen cylinder 4 is arranged in lower mould body 7, and retain 0.5mm gap around, lower mould body 7 will process installed surface and the cable-through hole of nitrogen cylinder 4, the piston rod of nitrogen cylinder 4 is connected with nitrogen cylinder jacking block 3.Sensor 6 adopts with the control system of manipulator and communicates to connect.
Further, between ejection block 1 and nitrogen cylinder jacking block 3, be placed with at least a slice second adjust pad 8.The thickness of the second adjustment pad 8 is 1mm ~ 10mm.
Further, between nitrogen cylinder 4 and lower mould body 7, be placed with at least a slice first adjust pad 9.The thickness of the first adjustment pad 9 is 1mm ~ 10mm.
This structure working principle: see Fig. 2, when mould is opened, ejection block 1 is jack-up stroke under the effect of nitrogen cylinder 4, and now manipulator senses the position of sensor 6 thus puts into or take out product 10.See Fig. 1, when mould closes, material pressing core acts preferentially on ejection block 1, and power passes through the transmission of nitrogen cylinder jacking block 3 and the second adjustment pad 8, nitrogen cylinder 4 is compressed, until mould closes.Move and so forth, realize high efficiency and put part and pickup.
The adjustment of stroke: if need to increase stroke, needs increase by first to adjust the quantity of pad 9 and the second adjustment pad 8: on the contrary then reduce the quantity of the first adjustment pad 9 and the second adjustment pad 8, simply easy to adjust.
The utility model advantage is can realize the jack-up that when mould is produced, product fast, stable, stroke is adjustable, the quick pickup of robot.Thus enhance productivity, reduce costs.