CN202779355U - Combination tool for forming of long box-like workpieces - Google Patents
Combination tool for forming of long box-like workpieces Download PDFInfo
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- CN202779355U CN202779355U CN 201220349366 CN201220349366U CN202779355U CN 202779355 U CN202779355 U CN 202779355U CN 201220349366 CN201220349366 CN 201220349366 CN 201220349366 U CN201220349366 U CN 201220349366U CN 202779355 U CN202779355 U CN 202779355U
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- 239000000463 material Substances 0.000 claims description 2
- 238000000465 moulding Methods 0.000 claims 4
- 239000011159 matrix material Substances 0.000 claims 1
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- 238000005452 bending Methods 0.000 abstract description 5
- 239000007769 metal material Substances 0.000 abstract description 4
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Abstract
高盒形件成型组合工装,主要解决现有技术需三次正向拉伸成型所存在的生产效率低,产品质量不稳定的技术问题。它由前序正拉伸模具和后序反拉伸模具组成。使用时,将前序正拉伸模具和后序反拉伸模具固定在机械设备上,先将拉伸件进行第一道工序的正拉伸,而后转入第二道工序的反拉伸,即制得高盒形件的成品。本实用新型由于在设计上充分考虑了高盒形件的底部和壁部之间的转接和金属材料流进凹模区时的摩擦阻力和弯曲抗力的问题,因此对凹模和凸模选用了合适的角度,并减少了一道工序。具有结构简单合理、生产效率高及产品质量有保证的特点。可广泛用于高盒形件成型,特别是矩形的高盒形件成型的技术领域。
The combined tooling for forming high box-shaped parts mainly solves the technical problems of low production efficiency and unstable product quality in the prior art that requires three times of forward stretching. It consists of a pre-sequence positive stretching die and a post-sequence reverse stretching die. When in use, the pre-sequence positive stretching die and the post-sequence reverse stretching die are fixed on the mechanical equipment, and the stretched part is first stretched in the first process, and then transferred to the reverse stretch in the second process. Promptly make the finished product of high box shape. The utility model fully considers the transition between the bottom and the wall of the high box-shaped part and the friction resistance and bending resistance when the metal material flows into the die area, so the die and the punch are selected. A suitable angle is obtained, and one process is reduced. It has the characteristics of simple and reasonable structure, high production efficiency and guaranteed product quality. It can be widely used in the technical field of forming high box-shaped parts, especially rectangular high box-shaped parts.
Description
技术领域 technical field
本实用新型涉及一种成型组合工装,确切地说是一种高盒形件成型组合工装。属于机械加工拉伸成形应用技术领域。The utility model relates to a forming combined tooling, in particular to a forming combined tooling for high box-shaped parts. The invention belongs to the technical field of mechanical processing stretch forming application.
背景技术 Background technique
传统的高盒形件的拉伸成形需要三次正向拉伸。由于拉伸过程中高盒形件的底部和壁部之间的转接和金属材料流进凹模区时的摩擦阻力和弯曲抗力问题解决的不够好,因而存在着废品率高,生产效率低,产品的制作成本高的问题。Stretch forming of conventional tall box-shaped parts requires three forward stretches. Due to the problem of the transfer between the bottom and the wall of the high box-shaped part and the friction resistance and bending resistance when the metal material flows into the die area during the stretching process is not solved well enough, there is a high scrap rate and low production efficiency. The problem that the production cost of the product is high.
发明内容 Contents of the invention
本实用新型是以解决上述问题为目的,提供一种由现有的三次正向拉伸成型改进为一次正向拉伸与一次反向拉伸共两次拉伸成型的高盒形件成型组合工装。The utility model is aimed at solving the above problems, and provides a high box-shaped part forming combination that is improved from the existing three times of forward stretching to one forward stretching and one reverse stretching. tooling.
为实现上述目的,本实用新型采用下述技术方案:高盒形件成型组合工装,由前序正拉伸模具和后序反拉伸模具组成。前序正拉伸模具,包括凸模A(1)、凹模A(3)。凹模A(3)通过垫板(5)安装在下模板A(7)上。下模板A(7)的中心位置开有一孔,孔内设有顶杆A(6),顶杆A(6)上安装顶板A(4)。上述凸模A(1)下部的压边圈A(2)与凹模A(3)具有间隙。In order to achieve the above object, the utility model adopts the following technical scheme: the high box-shaped component forming combined tooling is composed of a pre-sequence positive stretching die and a post-sequence reverse stretching die. The preamble positive drawing die includes punch A (1) and die A (3). Die A (3) is installed on the lower template A (7) through the backing plate (5). A hole is opened at the center of the lower template A (7), and a push rod A (6) is arranged in the hole, and a top plate A (4) is installed on the push rod A (6). There is a gap between the blankholder A (2) at the lower part of the punch A (1) and the die A (3).
后序反拉伸模具,包括凸模B(8)、凹模B(10)。凹模B(10)安装在下模板B(13)上。下模板B(13)的中心位置开有一孔,孔内设有顶杆B(12),顶杆B(12)上安装顶板B(11)。上述凸模B(8)下部的压边圈B(9)与凹模B(10)具有间隙。Subsequent reverse stretching dies include punch B (8) and die B (10). Die B (10) is installed on the lower formwork B (13). There is a hole in the center of the lower template B (13), and a push rod B (12) is arranged in the hole, and a top plate B (11) is installed on the push rod B (12). There is a gap between the blank holder B (9) at the lower part of the punch B (8) and the die B (10).
使用时,将前序正拉伸模具和后序反拉伸模具固定在机械设备上,先将拉伸件进行第一道工序的正拉伸,而后转入第二道工序的反拉伸,即制得高盒形件的成品。When in use, the pre-sequence positive stretching die and the post-sequence reverse stretching die are fixed on the mechanical equipment, and the stretched part is first stretched in the first process, and then transferred to the reverse stretch in the second process. Promptly make the finished product of high box shape.
本实用新型通过将现有技术需三次正向拉伸成型改进为一次正向拉伸与一次反向拉伸共两次拉伸成型的工装,解决了现有技术工装结构不尽合理,生产效率低,产品质量不稳定的技术问题。本实用新型由于在设计上充分考虑了高盒形件的底部和壁部之间的转接和金属材料流进凹模区时的摩擦阻力和弯曲抗力的问题,因此对凹模和凸模选用了合适的角度,并减少了一道工序,较好地解决了拉伸件易断裂的技术问题。具有结构简单合理、生产效率高、产品质量有保证的特点。可广泛用于高盒形件成型,特别是矩形的高盒形件成型的技术领域。The utility model solves the unreasonable structure of the tooling in the prior art and the production efficiency by improving the prior art that needs three times of forward stretching into a tooling of one forward stretching and one reverse stretching. Low, technical problems of unstable product quality. The utility model fully considers the transition between the bottom and the wall of the high box-shaped part and the friction resistance and bending resistance when the metal material flows into the die area, so the die and the punch are selected. A suitable angle is established, and one process is reduced, which better solves the technical problem that the stretched parts are easy to break. It has the characteristics of simple and reasonable structure, high production efficiency and guaranteed product quality. It can be widely used in the technical field of forming high box-shaped parts, especially rectangular high box-shaped parts.
附图说明 Description of drawings
图1是本实用新型前序正拉伸模具的结构示意图。Fig. 1 is the structural schematic diagram of the preorder positive stretching die of the present utility model.
图2是本实用新型后序反拉伸模具的结构示意图。Fig. 2 is a structural schematic diagram of the subsequent reverse stretching die of the utility model.
具体实施方式 Detailed ways
实施例Example
高盒形件成型组合工装,由前序正拉伸模具和后序反拉伸模具两个部分组成,如图1与图2所示。The combined tooling for forming high box-shaped parts is composed of two parts: the pre-sequence positive stretching die and the post-sequence reverse stretching die, as shown in Figure 1 and Figure 2.
参照图1,前序正拉伸模具,包括凸模A1、凹模A3。凹模A3通过垫板5安装在下模板A7上。下模板A7的中心位置开有一孔,孔内设有顶杆A6,顶杆A6上安装顶板A4。上述凸模A1下部的压边圈A2与凹模A3具有间隙。Referring to Fig. 1, the preamble positive stretching die includes a punch A1 and a die A3. Die A3 is installed on the lower formwork A7 by
参照图2,后序反拉伸模具,包括凸模B8、凹模B10。凹模B10安装在下模板B13上。下模板B13的中心位置开有一孔,孔内设有顶杆B12,顶杆B12上安装顶板B11。上述凸模B8下部的压边圈B9与凹模B10具有间隙。Referring to Fig. 2, the post-order reverse stretching mold includes a punch B8 and a die B10. Die B10 is installed on the lower formwork B13. There is a hole in the center of the lower template B13, and a push rod B12 is arranged in the hole, and a top plate B11 is installed on the push rod B12. There is a gap between the blank holder B9 at the bottom of the punch B8 and the die B10.
上述前序正拉伸模具中的凸模A1底部的外沿向拉伸方向过渡区制成45°角,便于后道工序反拉伸成形时金属的流动,提高拉伸保险系数。上述凹模A3为锥形凹模,其锥角为30°。这样从拉伸一开始,就使拉伸件的凸缘部分形成碟状,便于金属流动,减少摩擦阻力和弯曲变形阻力,提高拉伸保险系数。The transition zone from the outer edge of the bottom of the punch A1 in the above-mentioned pre-order positive stretching die to the stretching direction is made at an angle of 45°, which facilitates the flow of metal during reverse stretching in the subsequent process and increases the stretching safety factor. Above-mentioned die A3 is conical die, and its taper angle is 30 °. In this way, from the beginning of stretching, the flange part of the stretching part is formed into a dish shape, which is convenient for metal flow, reduces frictional resistance and bending deformation resistance, and improves the stretching insurance factor.
上述后序反拉伸模具,制成45°过渡型面的压边圈B9,压边圈B9的工作型面与凹模B10按材料厚度间隙贴合。这样的压边圈B9,增大了压边面积,有效控制了金属材料流进凹模区,减少摩擦阻力和弯曲抗力,从而提高拉伸保险系数。The above-mentioned post-order reverse stretching die is made into a blank holder B9 with a 45° transition profile, and the working profile of the blank holder B9 is bonded to the die B10 according to the material thickness gap. Such blank holder B9 increases the blank holder area, effectively controls the flow of metal materials into the die area, reduces frictional resistance and bending resistance, and thus increases the tensile insurance factor.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220349366 CN202779355U (en) | 2012-07-18 | 2012-07-18 | Combination tool for forming of long box-like workpieces |
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| CN 201220349366 CN202779355U (en) | 2012-07-18 | 2012-07-18 | Combination tool for forming of long box-like workpieces |
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| CN202779355U true CN202779355U (en) | 2013-03-13 |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103357734A (en) * | 2013-07-16 | 2013-10-23 | 上海梅山钢铁股份有限公司 | Taper blank-holding and deep-drawing stamping method |
| CN105618583A (en) * | 2016-02-02 | 2016-06-01 | 苏州宝成汽车冲压有限公司 | Drawing concave die and method for drawing gear shift shaft sleeve through drawing concave die |
| CN106734485A (en) * | 2017-01-05 | 2017-05-31 | 滁州美业机械制造有限公司 | A kind of refrigerator decompressor of anticorrosion antiwear stainless steel |
| CN106925675A (en) * | 2016-12-07 | 2017-07-07 | 柳州科瑞科技有限公司 | A kind of bite type mould and the method that convex shape section board is manufactured with it |
| CN109938588A (en) * | 2019-03-06 | 2019-06-28 | 沈阳智凯机械制造有限公司 | The production method of the mold and chafing dish of chafing dish and production chafing dish |
-
2012
- 2012-07-18 CN CN 201220349366 patent/CN202779355U/en not_active Expired - Fee Related
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103357734A (en) * | 2013-07-16 | 2013-10-23 | 上海梅山钢铁股份有限公司 | Taper blank-holding and deep-drawing stamping method |
| CN103357734B (en) * | 2013-07-16 | 2015-04-22 | 上海梅山钢铁股份有限公司 | Taper blank-holding and deep-drawing stamping method |
| CN105618583A (en) * | 2016-02-02 | 2016-06-01 | 苏州宝成汽车冲压有限公司 | Drawing concave die and method for drawing gear shift shaft sleeve through drawing concave die |
| CN106925675A (en) * | 2016-12-07 | 2017-07-07 | 柳州科瑞科技有限公司 | A kind of bite type mould and the method that convex shape section board is manufactured with it |
| CN106925675B (en) * | 2016-12-07 | 2018-09-21 | 柳州科瑞科技有限公司 | A kind of bite type mold and the method for manufacturing convex shape section board with it |
| CN106734485A (en) * | 2017-01-05 | 2017-05-31 | 滁州美业机械制造有限公司 | A kind of refrigerator decompressor of anticorrosion antiwear stainless steel |
| CN109938588A (en) * | 2019-03-06 | 2019-06-28 | 沈阳智凯机械制造有限公司 | The production method of the mold and chafing dish of chafing dish and production chafing dish |
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Granted publication date: 20130313 Termination date: 20130718 |
