CN204047775U - Soviet Union's formula moon cake musculus cutaneus mechanized production system - Google Patents

Soviet Union's formula moon cake musculus cutaneus mechanized production system Download PDF

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Publication number
CN204047775U
CN204047775U CN201420464311.9U CN201420464311U CN204047775U CN 204047775 U CN204047775 U CN 204047775U CN 201420464311 U CN201420464311 U CN 201420464311U CN 204047775 U CN204047775 U CN 204047775U
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musculus cutaneus
conveying mechanism
conveyer belt
pressure roller
roller cylinder
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CN201420464311.9U
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柯梁
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Shanghai Weilong machinery and equipment Limited by Share Ltd
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SHANGHAI WEILONG MACHINERY EQUIPMENT CO Ltd
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Abstract

A kind of Soviet Union's formula moon cake musculus cutaneus mechanized production system of food automatic producing technology field, comprise: musculus cutaneus conveying mechanism, be arranged at flattener structure on conveyer belt and roll set mechanism, the initial and end two ends of musculus cutaneus conveying mechanism are connected with the outlet of roll set mechanism with the entrance of flattener structure respectively, the head end of musculus cutaneus conveying mechanism and the direction of transfer of flattener structure perpendicular, make strip musculus cutaneus realize 90 ° by musculus cutaneus conveying mechanism and turn to.This device can produce the multilayer pastry embryo of more than at least 25 layers simultaneously automatically, the completely traditional-handwork manufacture craft of crisp formula dessert particularly crisp formula moon cake, completely avoid the hygienic issues because traditional-handwork makes simultaneously, with the shortest 1.0 seconds time execution on multiple station, improve production efficiency significantly.

Description

Soviet Union's formula moon cake musculus cutaneus mechanized production system
Technical field
The utility model relates to a kind of automation equipment of food automatic producing technology field, specifically a kind of Soviet Union formula moon cake musculus cutaneus mechanized production system.
Background technology
Food cake consumption market, the particularly traditional mooncake consumption market in China and even South Asia, East Asia, except making earnest efforts and liking edible traditional guang-type moon cake, also has the moon cake consumer group of greatly high-end and middle-end, and the moon cake consumer group of vast low and middle-end, they are happy to consume crisp formula dessert and crisp formula moon cake more, particularly consume the multilayer shortcake moon cake of crispy in taste.And traditional various Chinese styles crisp suitcase filling dessert, example: large positive cake, wife's cake, Yunnan formula flower cake etc.In the Production of Moon Cake technique that tradition is superior, mostly make by hand, make crisp formula moon cake by hand, polarization is defined in order to meet market demand, namely making by hand of high-end high-quality moon cake is made by hand with the labor-intensive of low side low cost, high-quality makes the health level of special crisp formula mouthfeel, superior manufacture craft and the high request that can meet consumer by hand, but manufacture craft is taken a lot of work, time-consuming, efficiency is low, and manufacture craft is complicated and cost of manufacture is higher, only can meet the demand of small part high-end consumers; Labor-intensive when making by hand, because the control that cost of manufacture is strict, be difficult to provide very high level in materials, mouthfeel, manufacture craft and health.The engineers and technicians of technical field of food machinery wish to improve labor productivity on automatic and mechanical very much, improve simultaneously and make sanitary condition, prior art has solved the problem that mechanization production makes traditional guang-type moon cake substantially, production efficiency, manufacture craft, sanitary condition are greatly improved, but the crisp formula moon cake of band filling and dim sum are because of its special technological requirement, complicated making action etc. reason, be difficult to realize the full-automatic equipment making the crisp formula moon cake of band filling by mechanization production.
Through finding the retrieval of prior art, open (bulletin) the day 2013.02.13 of Chinese patent literature CN102919293A, the crisp formula moon cake of sandwich tape filling disclosing a kind of technical field of food machinery prolongs the combination unit of pressure and roll set, comprise: fuselage, transmission device and set gradually on fuselage prolong pressure device, play winding apparatus, 90 degree of transfers, prolong pressure device and recurrence winding apparatus again, cyclelog connects each table apparatus and controls the execution of each table apparatus action on its corresponding station, connected by the transmission device be arranged on fuselage between each table apparatus on corresponding station, transmit cake embryo.But this technology floor space is comparatively large, and structure is too complicated, be difficult to the output needs and the plant area restriction that meet present stage food volume production simultaneously.
Utility model content
The utility model, for prior art above shortcomings, proposes a kind of Soviet Union formula moon cake musculus cutaneus mechanized production system.
The utility model is achieved through the following technical solutions, the utility model comprises: musculus cutaneus conveying mechanism, be arranged at flattener structure on conveyer belt and roll set mechanism, wherein: the initial and end two ends of musculus cutaneus conveying mechanism are connected with the outlet of roll set mechanism with the entrance of flattener structure respectively, the head end of musculus cutaneus conveying mechanism and the direction of transfer of flattener structure perpendicular, make strip musculus cutaneus realize 90 ° by musculus cutaneus conveying mechanism and turn to.
Described musculus cutaneus conveying mechanism is C character form structure, and the wing shape delivery board connected by some pieces of fore-aft travel forms, and the entrance and exit being realized musculus cutaneus conveying mechanism by being rotationally connected between adjacent conveyor plate is required angle.
Described conveyer belt prolongs pressure zone by two, left and right and forms, as shown in the figure, the import department of musculus cutaneus conveying mechanism is parallel is connected to the exit that first of conveyer belt prolongs pressure zone, the exit of musculus cutaneus conveying mechanism is vertically connected at the import department that second of conveyer belt prolongs pressure zone, makes strip musculus cutaneus carry out second time and prolong pressure prolonging pressure rear steering 90 ° through first time.
Described musculus cutaneus conveying mechanism is preferably integral type structure with conveyer belt, and namely flattener structure and roll set mechanism are set in turn on the musculus cutaneus conveying mechanism of loop configuration.
Described flattener structure comprises: at least one group is prolonged pressure roller cylinder with scraper, and the bottom cutting edge of described scraper just can be cut off to make the being prolonged musculus cutaneus that pressure roller cylinder brings the direction of rotation of prolonging pressure roller cylinder.
When adopting many groups to prolong pressure roller cylinder, many groups are prolonged and to be parallel to each other between pressure roller cylinder and air line distance between the described lower edge of prolonging pressure roller cylinder and conveyer belt is successively decreased successively.
Described roll set mechanism is the unsettled flexible covers in one end, by the lower surface of flexible covers to the upper surface of musculus cutaneus and the upper surface of conveyer belt uneven to the frictional force of the lower surface to musculus cutaneus, realize musculus cutaneus roll set.
Distance between unsettled one end of described flexible covers and conveyer belt is less than the distance between flattener structure and conveyer belt.
Described flexible covers is preferably canvas, rubber or gauze and realizes; Adopt further preferably and the cloth of material identical with conveyer belt or rubber strip cover weight be achieved.
The entrance of described flattener structure is provided with the automobile duster with controller, and this automobile duster controls to the musculus cutaneus ejection flour on conveyer belt, to guarantee the degree of drying on musculus cutaneus surface by controller.
Accompanying drawing explanation
Fig. 1 is the utility model structural representation;
Fig. 2 is the pressure roller schematic diagram with scraper;
Fig. 3 is wing shape delivery board schematic diagram;
Fig. 4 is for proofing device schematic diagram;
Fig. 5 is embodiment overall structure schematic diagram;
In figure: 1 musculus cutaneus conveying mechanism, 2 conveyer belts, 3 flattener structures, 4 roll set mechanisms, 5 strip musculus cutaneus, 6 wing shape delivery boards, 7 scrapers, 8 prolong pressure roller cylinder, 9 flexible covers, 10 automobile dusters, 11 first prolong pressure zone, 12 second and prolong pressure zone, proof transmission device 13.
Detailed description of the invention
Below embodiment of the present utility model is elaborated; the present embodiment is implemented under premised on technical solutions of the utility model; give detailed embodiment and concrete operating process, but protection domain of the present utility model is not limited to following embodiment.
Embodiment 1
As shown in Figure 1, the present embodiment comprises: musculus cutaneus conveying mechanism 1, be arranged at flattener structure 3 on conveyer belt 2 and roll set mechanism 4, wherein: the initial and end two ends of musculus cutaneus conveying mechanism 1 are connected with the outlet of roll set mechanism 4 with the entrance of flattener structure 3 respectively, the head end of musculus cutaneus conveying mechanism 1 and the direction of transfer of flattener structure 3 perpendicular, make strip musculus cutaneus 5 realize 90 ° by musculus cutaneus conveying mechanism 1 and turn to.
As shown in Figure 1, described musculus cutaneus conveying mechanism 1 is C character form structure, and the wing shape delivery board 6 connected by some pieces of fore-aft travel forms, and the entrance and exit being realized musculus cutaneus conveying mechanism 1 by being rotationally connected between adjacent conveyor plate 6 is required angle.
The minimum turning radius of described musculus cutaneus conveying mechanism 1 is 350mm, and most high transmission speed reaches 40/ point ~ 60/ point.
As shown in Figure 3, the width of described delivery board 6 and the width of strip musculus cutaneus 5 match, and are generally 60 ~ 100mm; The corner of 6 ° can be reached after adjacent two pieces of delivery boards 6 connect.
Described musculus cutaneus conveying mechanism 1 preferably and conveyer belt 2 be integral type structure, namely flattener structure 3 and roll set mechanism 4 are set in turn on the musculus cutaneus conveying mechanism 1 of loop configuration.
Described flattener structure 3 comprises: at least one group is prolonged pressure roller cylinder 8 with scraper 7, and the bottom cutting edge of described scraper 7 just can be cut off to make the being prolonged musculus cutaneus 5 that pressure roller cylinder 8 brings the direction of rotation of prolonging pressure roller cylinder 8.
When adopting many groups to prolong pressure roller cylinder 8, many groups are prolonged and to be parallel to each other between pressure roller cylinder 8 and air line distance between the described lower edge of prolonging pressure roller cylinder 8 and conveyer belt 2 is successively decreased successively.
The bottom cutting edge of described scraper 7 be close to prolong pressure roller cylinder 8 excircle on, when prolonging pressure surface skin, if when having musculus cutaneus to be stained with to prolong pressure roller cylinder 8, the musculus cutaneus be stained with can be shoveled down.
The described pressure roller cylinder 8 that prolongs drives rotation by adjustable speed motor.
Described roll set mechanism 4 is the unsettled flexible covers 9 in one end, uneven to the frictional force of the lower surface to musculus cutaneus 5 by the upper surface of lower surface to the upper surface of musculus cutaneus 5 and conveyer belt 2 of flexible covers 9, realizes musculus cutaneus 5 roll set.
Distance between unsettled one end of described flexible covers 9 and conveyer belt 2 is less than the distance between flattener structure 3 and conveyer belt 2.
Described flexible covers 9 is preferably canvas, rubber or gauze and realizes; Adopt further preferably and the cloth of material identical with conveyer belt 2 or rubber strip cover weight be achieved.
During this device busy, first the air line distance that some groups of lower edges of prolonging pressure roller cylinder 8 and two prolong plane on pressure zone 11,12 will be adjusted, successively decrease successively from import to outlet, allow dough progressively prolong and be pressed into slim musculus cutaneus, flexible covers 9 again in roll set mechanism 4, uneven by the frictional force of lower surface to the upper surface that the upper surface of musculus cutaneus and two input flat rubber beltings and export flat rubber belting of flexible covers 9, realize musculus cutaneus roll set, form the form output of a web-like strip.
Described conveyer belt 2 prolongs pressure zone 11,12 by two, left and right and forms, as shown in Figure 1, the import department of musculus cutaneus conveying mechanism 1 is parallel is connected to the exit that first of conveyer belt 2 prolongs pressure zone 11, the exit of musculus cutaneus conveying mechanism 1 is vertically connected at the import department that second of conveyer belt 2 prolongs pressure zone 12, makes strip musculus cutaneus 5 carry out second time and prolong pressure prolonging pressure rear steering 90 ° through first time.
The entrance of described flattener structure 3 is provided with the automobile duster 10 with controller, and this automobile duster 10 controls to spray flour to the musculus cutaneus 5 on conveyer belt 2, to guarantee the degree of drying on musculus cutaneus 5 surface by controller.
As shown in Figure 4, the entrance of described flattener structure 3 is provided with and proofs transmission device 13, and this proofs transmission device 13 is that the delivery board of some series connection forms in a zigzag loop, and this zigzag loop to be arranged in frame and to be driven by adjustable speed motor.
The described speed of service proofed when transmission device 13 works is adjustable, according to the temperature of production environment, and indexs such as humidity and determine the required time that musculus cutaneus proofs and determine.Dough is transported to dough from the machine of outside and enters station, arrives dough output station, then be delivered on musculus cutaneus flattener at transporting chain plate through the operation of required time.Its advantage is: dough proofs in proofer needs the regular hour, makes the transporting chain plate operation of three layers or multilayer, takes full advantage of space, shortened the length of machine.
The advantage of this device is as follows: through the machined of calendaring molding technique, the while of online, the mechanical action running limit and carry out on each station is moved on limit, looping becomes overlap three layers on three circles i.e. six shell fabrics and three layers of fillings interlayer basis, the i.e. total number of plies: the multilayer pastry embryo of more than at least 25 layers of (6+3) × 3, change the traditional-handwork manufacture craft of crisp formula dessert particularly crisp formula moon cake completely, completely avoid the hygienic issues because traditional-handwork makes simultaneously, with the execution within 1.0 seconds of the shortest time on multiple station, improve production efficiency significantly, greatly enhance the standardization that crisp formula snack products is produced, standardization, obtain best cost performance.

Claims (13)

1. Soviet Union's formula moon cake musculus cutaneus mechanized production system, it is characterized in that, comprise: musculus cutaneus conveying mechanism, be arranged at flattener structure on conveyer belt and roll set mechanism, wherein: the initial and end two ends of musculus cutaneus conveying mechanism are connected with the outlet of roll set mechanism with the entrance of flattener structure respectively, the head end of musculus cutaneus conveying mechanism and the direction of transfer of flattener structure perpendicular, realize strip musculus cutaneus and realize 90 ° by musculus cutaneus conveying mechanism and turn to.
2. system according to claim 1, it is characterized in that, described musculus cutaneus conveying mechanism is C character form structure, and the wing shape delivery board connected by some pieces of fore-aft travel forms, and the entrance and exit being realized musculus cutaneus conveying mechanism by being rotationally connected between adjacent conveyor plate is required angle.
3. system according to claim 2, is characterized in that, the minimum turning radius of described musculus cutaneus conveying mechanism is 350mm, and most high transmission speed reaches 40/ point ~ 60/ point, and the width of described delivery board and the width of strip musculus cutaneus match.
4. system according to claim 3, is characterized in that, the width of described delivery board is 60 ~ 100mm; The corner of 6 ° is reached after adjacent two pieces of delivery boards connect.
5. system according to claim 1, is characterized in that, described musculus cutaneus conveying mechanism and conveyer belt are integral type structure, and namely flattener structure and roll set mechanism are set in turn on the musculus cutaneus conveying mechanism of loop configuration.
6. system according to claim 1, is characterized in that, described flattener structure comprises: at least one group is prolonged pressure roller cylinder with scraper, the bottom cutting edge of described scraper just to the direction of rotation of prolonging pressure roller cylinder to cut off by the musculus cutaneus prolonging pressure roller cylinder and bring;
When adopting many groups to prolong pressure roller cylinder, many groups are prolonged and to be parallel to each other between pressure roller cylinder and air line distance between the described lower edge of prolonging pressure roller cylinder and conveyer belt is successively decreased successively.
7. system according to claim 6, is characterized in that, the bottom cutting edge of described scraper be close to prolong pressure roller cylinder excircle on, the musculus cutaneus be stained with to be stained with when prolonging pressure roller cylinder shovel when there being musculus cutaneus under is with the musculus cutaneus be stained with under shovel.
8. system according to claim 1, it is characterized in that, described roll set mechanism is the unsettled flexible covers in one end, by the lower surface of flexible covers to the upper surface of musculus cutaneus and the upper surface of conveyer belt uneven to the frictional force of the lower surface to musculus cutaneus, realize musculus cutaneus roll set.
9. system according to claim 8, is characterized in that, the distance between unsettled one end of described flexible covers and conveyer belt is less than the distance between flattener structure and conveyer belt.
10. system according to claim 8, is characterized in that, described flexible covers is that canvas, rubber or gauze realize.
11. systems according to claim 1, it is characterized in that, described conveyer belt prolongs pressure zone by two, left and right and forms, the import department of musculus cutaneus conveying mechanism is parallel is connected to the exit that first of conveyer belt prolongs pressure zone, and the exit of musculus cutaneus conveying mechanism is vertically connected at import department that second of conveyer belt prolongs pressure zone and carries out second time prolong pressure to realize strip musculus cutaneus prolonging pressure rear steering 90 ° through first time.
12. systems according to claim 1, it is characterized in that, the entrance of described flattener structure is provided with the automobile duster with controller, and this automobile duster controls to the musculus cutaneus ejection flour on conveyer belt, to guarantee the degree of drying on musculus cutaneus surface by controller.
13. systems according to claim 1, it is characterized in that, the entrance of described flattener structure is provided with and proofs transmission device, and this proofs transmission device is that the delivery board of some series connection forms in a zigzag loop, and this zigzag loop to be arranged in frame and to be driven by adjustable speed motor.
CN201420464311.9U 2014-08-14 2014-08-14 Soviet Union's formula moon cake musculus cutaneus mechanized production system Active CN204047775U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107711941A (en) * 2017-11-20 2018-02-23 嘉善信息技术工程学校 A kind of pressure setting of flour cake

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107711941A (en) * 2017-11-20 2018-02-23 嘉善信息技术工程学校 A kind of pressure setting of flour cake

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C56 Change in the name or address of the patentee
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Address after: 201612, new town, Shanghai, Songjiang District new economic city road, 4 new embellish B

Patentee after: Shanghai Weilong machinery and equipment Limited by Share Ltd

Address before: 201612, No. 46, Xin Qiao Road, Xinqiao Town, Shanghai, Songjiang District

Patentee before: Shanghai Weilong Machinery Equipment Co., Ltd.