Summary of the invention
In order to overcome above-mentioned the deficiencies in the prior art, the purpose of this utility model is the device being to provide a kind of brand-new automation reason pipe, tube drawing, intubate to be integrated.Spool switch of the present invention need be pushed into fine spining machine headstock or the tailstock by easy to use, and with spinning frame track to docking.Start start button, automatically can complete the work of reason pipe, tube drawing and intubate, have that speed is fast, the feature of good stability, improve the automatic continuous production level of manufacturer greatly.Reduce the labour intensity of workman simultaneously, reduce recruitment cost and the management difficulty of producer.
Technical scheme of the present invention is as follows:
A kind of spool switch, this equipment comprises the independent spool switch of the compositions such as dolly carrier, computerized control system, power set, car body lifting device for hanging and supporting, receipts spool device, electric shear device, empty bobbin box, blank pipe lifting device, turning device of blank pipe, slideway Intubaction device, pipe pressing device, battery power device and auxiliary drive gear, and the full spool thus achieving automation extracts the working procedure inserted with empty spool.
Automatic control device comprises the automatic control device of the start button of vehicle head part, computerized control system, built-in electronic module, the communications cable, aiding sensors composition.
The power acquisition rechargeable lithium batteries of spool switch, provides electrical source of power.
The power of car body and each parts is completed by different motors, by synchronizing wheel, Timing Belt, power transmission shaft, pull bar, etc. coordinated respective movement locus.
Described dolly carrier presses lifting button, the motor rotating forward work of instruction lifting device for hanging and supporting, and be transmitted in pull bar and stretch out, withstand lifting wheel plate reaction jack-up dolly carrier, front-wheel and driving wheel are affiliated on fine spining machine gets on the right track, after side wheel comes to fine spining machine lower railway.
Again press lifting button, the motor reversal work of instruction lifting device for hanging and supporting, and be transmitted in pull bar retraction, pull lifting wheel plate with contracting, drive universal wheel to depart from ground.
Dolly carrier is affiliated to after in spinning frame track, open play button, push-and-pull machine operation, be transmitted in pull bar and promote to receive the outwards movement of spool slide unit, and drive and receive spool device and move forward to and receive yarn wheel and contact with full spool, the control of contact point is completed herein by computerized control system and internal sensor.
Now mair motor is started working, being transmitted in driving wheel makes dolly carrier along spinning frame track to moving ahead, in the process of current line, after sensor contacts spindle blade, send signal, yarn machine operation is received in computerized control system instruction, be transmitted in cam, lever, drive the pre-loose bar of angle mount to move up and down, knock bottom full spool, force full spool and spindle blade to depart from, reach the object of pre-pine.
Receive yarn motor while work, also can take turns inhour by receipts yarn wheel support, toothed belt transmission and receipts yarn and rotate, receive yarn wheel and produce frictional force with full spool, loose in advance full spool is rolled onto in full yarn slideway and falls into collection yarn basket, realize the object of pulling out yarn.
Now the trailing thread that is connected with spindle blade of full spool also to slip on full yarn slideway limit simultaneously in the yarn groove reserved, after slip on slip plate in electric shear mouth, cut off the trailing thread of connection, what complete full yarn pulls out yarn process.
Be placed with the empty spool regardless of concentric reducer in dolly carrier empty bobbin box, at the bottom of empty bobbin box, have certain angle, inclined-plane and opening, facilitate empty spool under the effect of own wt, slip into smoothly one by one on the sliver on blank pipe elevator belt.
Mair motor, while work, is upwards promoted in elevator belt, empty spool by synchronous pulley, toothed belt transmission.
When empty spool major part while when encountering blank pipe sensor, signal is reached computerized control system, computerized control system instruction is arranged on the work of electromagnet of side in blank pipe tune case, when empty spool is fallen in blank pipe tune case, when free-falling, empty spool major part can encounter the iron core bar that electromagnet stretches out, empty spool major part is obstructed suddenly on one side, form reaction force, force major part to reverse, realize the adjustment of concentric reducer.
Excessive in order to not make empty spool reverse, in blank pipe tune case, leave certain reversion space, and the gear tube sheet on an inclined-plane is set, the strength of the reversion whereabouts of buffering empty spool, orderly the slipping in blank pipe slideway of adjusted like this concentric reducer empty spool, then slip into out ozzle.
Go out ozzle opening part and spindle blade head design at an angle, when dolly carrier is along spinning frame track to while moving ahead, empty spool is inserted on fine spining machine spindle blade after being stopped by spindle blade head, completes intubate work.
Now be arranged on the pressure tube plate on dolly carrier, under the action of the spring, light pressure empty spool head, has after preventing fine spining machine from starting shooting and jumps pipe phenomenon.
When complete whole pull out yarn and intubate work after, after return sensor obtains signal, computerized control system instruction, push-and-pull machine operation while that mair motor, receipts yarn motor being out-of-work, be transmitted in pull bar to shrink, drive and receive spool slide unit and move in dolly carrier after receiving spool device.
When receipts spool slide unit is while movement, also can drives the brake steel wire retraction being arranged on and receiving above spool slide unit, pull out ozzle, pressure tube plate to bounce back while brake steel wire retraction, prevent dolly carrier from encountering fine spining machine when return.
After completing whole retractions, computerized control system instruction, mair motor reversion work, drives driving wheel, dolly carrier to move backward along spinning frame track, turning back to doffs open initial point after stop.
Press lifting button, the machine operation of instruction lifting device for hanging and supporting, is transmitted in pull bar and stretches out, make lifting wheel plate and universal wheel and ground reaction jack-up dolly carrier.
When front-wheel and driving wheel depart from after fine spining machine gets on the right track, draw and move dolly carrier and again press lifting button, instruction lifting device for hanging and supporting resets, and powered-down switch, completes the work of doffing of a set of fine spining machine, be prepared as doffing of next fine spining machine.
detailed description of the invention
Below in conjunction with accompanying drawing, the utility model is described in more detail.
The early-stage preparations of the utility model spool switch and location: as shown in Figure 1, when certain fine spining machine needs to doff, by this spool switch dolly carrier 101, be pushed into fine spining machine headstock or tailstock place, and with lower railway on fine spining machine to docking.
Press lifting button switch, the lifting motor 403 of instruction lifting device for hanging and supporting, rotating forward work, and be transmitted in pull bar 405, stretch out, withstand lifting wheel plate 406, universal wheel 104, with ground reaction jack-up dolly carrier 101, make front-wheel 108 and driving wheel 109, be affiliated on fine spining machine gets on the right track, side wheel 102, come to fine spining machine lower railway after.
Again press direction switch, the lifting motor 403 of instruction lifting device for hanging and supporting, reversion work, and be transmitted in pull bar 405, retraction, pull lifting wheel plate 406, retraction, drive universal wheel 104, depart from ground, dolly carrier 101, to be affiliated to after in spinning frame track.
Open play button, as shown in Figure 2, push-and-pull motor 210, work, be transmitted in pull bar 211, promote to receive spool slide unit 213, outwards movement, and drive receipts spool device to move forward to receipts yarn wheel 202, with full spool 107, contact, herein by computerized control system 110 and internal sensor, complete the control of contact point.
Now, as shown in Figure 1, mair motor 113, to start working, be transmitted in driving wheel 109, make dolly carrier 101, along spinning frame track to moving ahead, in the process of current line, sensor 204, touch spindle blade 105, after, send signal, computerized control system 110, instruction, as shown in Figure 2, receive yarn motor 206, work, be transmitted in cam 207, lever 208, drive the pre-loose bar 203 of angle mount, move up and down.Knock full spool 107, bottom, force full spool 107, with spindle blade 105, depart from, reach the object of pre-pine.
Receive yarn motor 206, while work, also can by receiving yarn wheel support 205, transmission and receipts yarn take turns 202, inhour rotates, relies on frictional force, by loose in advance full spool 107, be rolled onto full yarn slideway 201, inner falling into collects yarn basket, the object of yarn is pulled out in realization.
Now full spool 107, with spindle blade 105, the trailing thread that is connected also to slip on full yarn slideway 201, limit simultaneously in the yarn groove reserved, after slip on slip plate in electric shear 313, mouth, cut off the trailing thread of connection, what complete full yarn pulls out yarn process.
As shown in Figure 1, dolly carrier 101, empty bobbin box 314, inner being placed with have certain angle, inclined-plane and opening regardless of the empty spool 106 of concentric reducer, empty bobbin box 314, the end, facilitate empty spool 106, under the effect of own wt, slip into smoothly one by one blank pipe elevator belt 309, on sliver 310, on.
Mair motor 113, work while, by driving belt 112, be transmitted in elevator belt 309, drive empty spool 106, upwards promote.
When empty spool 106, major part while encounter blank pipe sensor 304, time, signal is reached computerized control system 110, computerized control system 110, instruction be arranged on blank pipe tune case 301, the electromagnet 303 of inner side, work, when empty spool 106, fall into blank pipe tune case 301, inner, when free-falling, empty spool 106, major part while the iron core bar that electromagnet 303 can be encountered, stretch out, be obstructed suddenly in one side of empty spool 106, major part, form reaction force, force major part to reverse, realize the adjustment of concentric reducer.
In order to not make empty spool 106, reverse excessive, at blank pipe tune case 301, innerly leave certain reversion space, and arrange the gear tube sheet 315 on an inclined-plane, buffering empty spool 106, reversion whereabouts strength and angle, adjusted like this concentric reducer empty spool 106, the orderly blank pipe slideway 302, inner of slipping into, then slip into out ozzle 306, place.
Go out ozzle 306, opening part, with spindle blade 105, head design at an angle, when dolly carrier 101, along spinning frame track to while moving ahead, empty spool 106, to be inserted in after stopping by spindle blade 105, head fine spining machine spindle blade 105, on, complete intubate work.
Now be arranged on dolly carrier 101, on pressure tube plate 311, pressure pipe spring 312, effect under, light pressure empty spool 106, head, have after preventing fine spining machine from starting shooting and jump pipe phenomenon.
When complete whole pull out yarn and intubate work after, return sensor 111, obtain signal after, computerized control system 110, instruction, mair motor 109, receive yarn motor 206, out-of-work while push-and-pull motor 210, work, be transmitted in pull bar 211, shrink, drive receive spool slide unit 213 and move to after receiving spool device dolly carrier 101, in.
When receipts spool slide unit 213, while movement, also can drive to be arranged on and receive spool slide unit 213, brake steel wire 307 above, retraction, brake steel wire 307, retraction while pull out ozzle 306, pressure tube plate 311, retraction, prevent dolly carrier 101, encounter fine spining machine when return.
After completing whole retractions, computerized control system 110, instruction, mair motor 113, reversion work, drive driving wheel 109, dolly carrier 101, move backward along spinning frame track, turning back to doffs open initial point after stop.
Press direction switch, the lifting motor 403 of instruction lifting device for hanging and supporting, work, be transmitted in pull bar 405, stretch out, make lifting wheel plate 406 and universal wheel 104, with ground reaction jack-up dolly carrier 101.
After front-wheel 108 and driving wheel 109, disengaging fine spining machine get on the right track, draw and move dolly carrier 101, again press direction switch, instruction lifting device for hanging and supporting resets, powered-down switch, complete the work of doffing of a set of fine spining machine, be prepared as doffing of next fine spining machine.