CN204034629U - Horizontal blade shaft and cylindrical shell reverse intensive mixer - Google Patents

Horizontal blade shaft and cylindrical shell reverse intensive mixer Download PDF

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Publication number
CN204034629U
CN204034629U CN201420439702.5U CN201420439702U CN204034629U CN 204034629 U CN204034629 U CN 204034629U CN 201420439702 U CN201420439702 U CN 201420439702U CN 204034629 U CN204034629 U CN 204034629U
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CN
China
Prior art keywords
cylindrical shell
dimensional
rotary barrel
intensive mixer
horizontal blade
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Expired - Fee Related
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CN201420439702.5U
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Chinese (zh)
Inventor
何政治
李树桢
马建忠
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Individual
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Individual
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Anticipated expiration legal-status Critical

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Abstract

The utility model relates to a kind of horizontal blade shaft and cylindrical shell and to reverse intensive mixer, it comprises cylindrical shell (1) and the elongated shaft (2) be arranged in cylindrical shell (1), it is characterized in that cylindrical shell (1) comprises the feed barrel (1.1) of right-hand member, the rotary barrel (1.2) at middle part and the discharging cylindrical shell (1.3) of left end, the right-hand member of shaft (2) stretches out the outer also connecting power device of right end cap of cylindrical shell (1), rotary barrel (1.2), the top of feed barrel (1.1) is provided with charging aperture (7) and water inlet pipe (8), the top of discharging cylindrical shell (1.3) is provided with air-vent (9), the bottom of discharging cylindrical shell (1.3) is provided with discharge door (10).This horizontal blade shaft and the cylindrical shell intensive mixer that reverses has rational in infrastructure, that mixing efficiency is high, energy consumption is low advantage.

Description

Horizontal blade shaft and cylindrical shell reverse intensive mixer
Technical field
The utility model relates to a kind of horizontal blade shaft and cylindrical shell and to reverse intensive mixer, belongs to mixer apparatus field.
Background technology
Known flat mixer, having sieve of Germany ground lattice horizontal ploughshare mixer and the domestic colter mixer as Shanghai lift mixer factory, the dry-mixed mortar gravity mixer of Changzhou Ai Buna Machinery Co., Ltd., the Horizontal type helical ribbon mixer of Shanghai Kairi Electromechanic Device Manufacturing Co., Ltd., Shanghai to wear tens manufacturers such as the multifunctional mixer of fertile mechanical Science and Technology Ltd. is all the horizontal inefficient mixer that agitator rotates and cylindrical shell is fixing.These traditional mixers have the defects such as mixing efficiency is low, energy consumption is high.
Summary of the invention
The purpose of this utility model is to overcome above-mentioned deficiency, provides a kind of rational in infrastructure, mixing efficiency is high, energy consumption is low horizontal blade shaft and cylindrical shell to reverse intensive mixer.
The purpose of this utility model is achieved in that
A kind of horizontal blade shaft and cylindrical shell reverse intensive mixer, it comprises cylindrical shell and the elongated shaft be arranged in cylindrical shell, cylindrical shell comprises the feed barrel of right-hand member, the rotary barrel at middle part and the discharging cylindrical shell of left end, the right-hand member of shaft stretches out the outer also connecting power device of right end cap of cylindrical shell, rotary barrel is outside equipped with rotating driving device, described rotating driving device comprises the drive motors of lateral arrangement, the output of drive motors is provided with driven wheel, the rotary barrel periphery of driven wheel corresponding position be provided with engage with driven wheel one enclose driven gear, the top of feed barrel is provided with charging aperture and water inlet pipe, the top of discharging cylindrical shell is provided with air-vent, the bottom of discharging cylindrical shell is provided with discharge door.
Preferred as one, shaft comprises the three-dimensional rotor arranged left and right and stirs feed section and flight feeding section, described three-dimensional rotor stirs feed section and is positioned at rotary barrel, described flight feeding section is positioned at discharging cylindrical shell, the outer surface spiral cloth that three-dimensional rotor stirs feed section is equipped with three-dimensional rotor blade, the three-dimensional rotor blade of every pitch comprises six three-dimensional rotors, six three-dimensional rotors, two three-dimensional rotors forward successively, a three-dimensional rotor backward, two three-dimensional rotors forward and a three-dimensional rotor backward, the outer surface of flight feeding section is provided with helical blade.
Preferred as one, bracing or strutting arrangement is provided with bottom the stage casing of rotary barrel, what described bracing or strutting arrangement comprised the two groups of lateral arrangement in front and back sets off roller, sets off the outer wall that roller is close to rotary barrel, and the two ends, left and right of setting off roller are set up on two bracing frames arranging left and right respectively.
Preferred as one, the charging interface of charging aperture is provided with electric heater unit.
Preferred as one, discharge door controls folding by a servo electric jar.
Compared with prior art, the beneficial effects of the utility model are:
The utility model mixing of materials formula stirs the counter motion of feed section by rotary barrel and the three-dimensional rotor of shaft, mixing of materials effect is improved, solves the energy simultaneously.Therefore this horizontal blade shaft and the cylindrical shell intensive mixer that reverses has rational in infrastructure, that mixing efficiency is high, energy consumption is low advantage.
Accompanying drawing explanation
Fig. 1 is that the utility model horizontal blade shaft and cylindrical shell reverse the top view of intensive mixer.
Fig. 2 is the A-A sectional view of Fig. 1.
Fig. 3 is that the B of Fig. 2 is to schematic diagram.
Fig. 4 is the C-C sectional view of Fig. 2.
Fig. 5 is the D-D sectional view of Fig. 2.
Fig. 6 is that the E of Fig. 2 is to schematic diagram.
Fig. 7 is the annexation front view of discharge door and servo electric jar.
Fig. 8 is the annexation top view of discharge door and servo electric jar.
Wherein:
Cylindrical shell 1, feed barrel 1.1, rotary barrel 1.2, driven gear 1.2.1, discharging cylindrical shell 1.3
Shaft 2, three-dimensional rotor stir feed section 2.1, flight feeding section 2.2
Rotary barrel bearing block 3
Rotating driving device 4, drive motors 4.1, driven wheel 4.2
Bracing or strutting arrangement 5, set off roller 5.1, bracing frame 5.2
Pedestal 6, shaft bearing block 6.1, motor 6.2, belt 6.3, belt pulley 6.4
Charging aperture 7, charging interface 7.1, electric heater unit 7.2
Water inlet pipe 8
Air-vent 9
Discharge door 10, hinge 10.1, turning cylinder 10.2, spring cylindrical pin 10.3
Servo electric jar 11.
Detailed description of the invention
See Fig. 1 ~ Fig. 8, a kind of horizontal blade shaft that the utility model relates to and cylindrical shell reverse intensive mixer, and it comprises cylindrical shell 1 and shaft 2.
Cylindrical shell 1 comprises the discharging cylindrical shell 1.3 of the feed barrel 1.1 of right-hand member, the rotary barrel 1.2 at middle part and left end, the two ends, left and right of rotary barrel 1.2 are set up on two rotary barrel bearing blocks 3 of left and right layout respectively, rotary barrel 1.2 can rotate in rotary barrel bearing block 3, the left end outer rim of feed barrel 1.1 is fixed by a rotary barrel bearing block 3 of a mounting flange and right, and the right-hand member outer rim of discharging cylindrical shell 1.3 is fixed by a rotary barrel bearing block 3 of a mounting flange and left.The inwall of cylindrical shell 1 is provided with abrasion-proof ceramic lining.
Two rotary barrel bearing blocks 3 are arranged on the pedestal 6 of a lateral arrangement, the right-hand member of pedestal 6 is provided with a shaft bearing block 6.1, the right-hand member of pedestal 6 is also provided with a motor 6.2, and the output of motor 6.2 connects a belt pulley 6.4 by belt 6.3.
Shaft 2 comprises the three-dimensional rotor arranged left and right and stirs feed section 2.1 and flight feeding section 2.2, described three-dimensional rotor stirs feed section 2.1 and is positioned at rotary barrel 1.2, described flight feeding section 2.2 is positioned at discharging cylindrical shell 1.3, the outer surface spiral cloth that three-dimensional rotor stirs feed section 2.1 is equipped with three-dimensional rotor blade, the three-dimensional rotor blade of every pitch comprises six three-dimensional rotors, and six three-dimensional rotors are two three-dimensional rotors forward, three-dimensional rotor backward, two three-dimensional rotors forward and a three-dimensional rotor backward successively.The surperficial insert wear-resistant ceramic case of three-dimensional rotor.The outer surface of flight feeding section 2.2 is provided with helical blade.Helical blade is consistent with the hand of spiral of three-dimensional rotor blade.
It is outer and be arranged on a cylindrical shell left end cap bearing block 1.4 outside the left end of cylindrical shell 1 that the left end of shaft 2 stretches out the left end cap of cylindrical shell 1, and it is outer successively through the center of the cylindrical shell right end cap bearing block 1.5 be arranged at outside the right-hand member of cylindrical shell 1 and shaft bearing block 6.1 to belt pulley 6.4 that the right-hand member of shaft 2 stretches out the right end cap of cylindrical shell 1.Belt pulley 6.4 is power set.
Rotary barrel 1.2 is outside equipped with rotating driving device 4, bracing or strutting arrangement 5 is provided with bottom the stage casing of rotary barrel 1.2, described rotating driving device 4 comprises the drive motors 4.1 of the two groups of lateral arrangement in front and back, drive motors 4.1 is arranged on pedestal 6, the output of drive motors 4.1 is provided with driven wheel 4.2, rotary barrel 1.2 periphery of driven wheel 4.2 corresponding position be provided with engage with driven wheel 4.2 one enclose driven gear 1.2.1.What described bracing or strutting arrangement 5 comprised the two groups of lateral arrangement in front and back sets off roller 5.1, set off the outer wall that roller 5.1 is close to rotary barrel 1.2, the two ends, left and right of setting off roller 5.1 are set up on two bracing frames 5.2 of left and right layout respectively, and bracing frame 5.2 is arranged on pedestal 6.
The top of feed barrel 1.1 is provided with charging aperture 7 and water inlet pipe 8, and charging aperture 7 can be divided into four charging interfaces 7.1, and one of them charging interface 7.1 is provided with electric heater unit 7.2.
The top of discharging cylindrical shell 1.3 is provided with air-vent 9, and the bottom of discharging cylindrical shell 1.3 is provided with discharge door 10, and discharge door 10 controls folding by a servo electric jar 11.Discharge door 10 is side walls hinged by hinge 10.1 and discharging cylindrical shell 1.3, a turning cylinder 10.2 is worn backward in hinge 10.1, two spring cylindrical pins 10.3 that hinge 10.1 is arranged by front and back with turning cylinder 10.2 are connected, servo electric jar 11 is fixed on pedestal, and the output of servo electric jar 11 is connected with the rear end of turning cylinder 10.2.Along with the varying duty size respective change that material in cylindrical shell is how many, thus servo electric jar controls the opening degree of discharge door.
Operation principle:
Material, from throat-fed, is sent in rotary barrel by flight feeding section, and in rotary barrel, three-dimensional rotor stirring feed section reversely rotates with rotary barrel and material high-efficiency rate is mixed.The three-dimensional rotor every pitch of three-dimensional rotor blade stirred on feed section comprises two three-dimensional rotors forward and a three-dimensional rotor backward, material to be stepped backward feeding to first two steps when feeding, make material uniform stirring effect stronger, discharge door controls opening degree by servo electric jar, its aperture size is how many with material in cylindrical shell, load respective change, and is stabilized in certain opening degree.
For pelletizing compound high uniformity: when compound mixes clay, coal dust, organic fiber are one thousandth, subset content fluctuating error < 1%(metagon), it is 100,000 that instrument detects compound probabilistic standard deviation/.The abrasion-proof ceramic lining thickness of cylindrical shell and cylinder shell uniform thickness.Hot-method regeneration device is applied: at charging aperture, electric heater unit is set, discharging cylindrical shell upper end housing adds air-vent, plus nano felt insulation outside cylinder shell, reduces energy consumption, material in cylindrical shell is reached a high temperature the degreasing of rear surface layer nature, reaches the effect of material regeneration.
Existing cylinder internal diameter 1000mm, tube length 4500mm, productivity ratio 120t/h and cylinder internal diameter 450mm, tube length 3000mm, productivity ratio 30t/h two profiles number, driving power only has 2/3 of vertical mixer, real is high-efficiency and energy-saving type intensive mixer, also can customize by Customer Requirement Design.

Claims (5)

1. a horizontal blade shaft and cylindrical shell reverse intensive mixer, it comprises cylindrical shell (1) and the elongated shaft (2) be arranged in cylindrical shell (1), it is characterized in that cylindrical shell (1) comprises the feed barrel (1.1) of right-hand member, the rotary barrel (1.2) at middle part and the discharging cylindrical shell (1.3) of left end, the right-hand member of shaft (2) stretches out the outer also connecting power device of right end cap of cylindrical shell (1), rotary barrel (1.2) is outside equipped with rotating driving device (4), described rotating driving device (4) comprises the drive motors (4.1) of lateral arrangement, the output of drive motors (4.1) is provided with driven wheel (4.2), rotary barrel (1.2) periphery of driven wheel (4.2) corresponding position be provided with engage with driven wheel (4.2) one enclose driven gear (1.2.1), the top of feed barrel (1.1) is provided with charging aperture (7) and water inlet pipe (8), the top of discharging cylindrical shell (1.3) is provided with air-vent (9), the bottom of discharging cylindrical shell (1.3) is provided with discharge door (10).
2. a kind of horizontal blade shaft according to claim 1 and cylindrical shell reverse intensive mixer, it is characterized in that shaft (2) comprises the three-dimensional rotor arranged left and right and stirs feed section (2.1) and flight feeding section (2.2), described three-dimensional rotor stirs feed section (2.1) and is positioned at rotary barrel (1.2), described flight feeding section (2.2) is positioned at discharging cylindrical shell (1.3), the outer surface spiral cloth that three-dimensional rotor stirs feed section (2.1) is equipped with three-dimensional rotor blade, the three-dimensional rotor blade of every pitch comprises six three-dimensional rotors, six three-dimensional rotors, two three-dimensional rotors forward successively, a three-dimensional rotor backward, two three-dimensional rotors forward and a three-dimensional rotor backward, the outer surface of flight feeding section (2.2) is provided with helical blade.
3. a kind of horizontal blade shaft according to claim 1 and 2 and cylindrical shell reverse intensive mixer, bracing or strutting arrangement (5) is provided with bottom the stage casing that it is characterized in that rotary barrel (1.2), what described bracing or strutting arrangement (5) comprised the two groups of lateral arrangement in front and back sets off roller (5.1), set off the outer wall that roller (5.1) is close to rotary barrel (1.2), the two ends, left and right of setting off roller (5.1) are set up on two bracing frames (5.2) of left and right layout respectively.
4. a kind of horizontal blade shaft according to claim 1 and 2 and cylindrical shell reverse intensive mixer, and the charging interface (7.1) that it is characterized in that charging aperture (7) is provided with electric heater unit (7.2).
5. a kind of horizontal blade shaft according to claim 1 and 2 and cylindrical shell reverse intensive mixer, it is characterized in that discharge door (10) controls folding by a servo electric jar (11).
CN201420439702.5U 2014-08-06 2014-08-06 Horizontal blade shaft and cylindrical shell reverse intensive mixer Expired - Fee Related CN204034629U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201420439702.5U CN204034629U (en) 2014-08-06 2014-08-06 Horizontal blade shaft and cylindrical shell reverse intensive mixer

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201420439702.5U CN204034629U (en) 2014-08-06 2014-08-06 Horizontal blade shaft and cylindrical shell reverse intensive mixer

Publications (1)

Publication Number Publication Date
CN204034629U true CN204034629U (en) 2014-12-24

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104258769A (en) * 2014-08-06 2015-01-07 何政治 Horizontal intensive mixer with blade stirring shaft and barrel rotating reversely
CN104857892A (en) * 2015-05-20 2015-08-26 江阴市凯乾机械有限公司 Horizontal type continuous intensive mixing pelletizer with double functions
CN105329677A (en) * 2015-09-29 2016-02-17 湖南海尚环境生物科技股份有限公司 Material cyclic stirring mechanism and control use method of material cyclic stirring mechanism and water-free biological toilet
CN105601081A (en) * 2016-03-21 2016-05-25 华南理工大学 Sludge wet wrapping dry mixing device and method

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104258769A (en) * 2014-08-06 2015-01-07 何政治 Horizontal intensive mixer with blade stirring shaft and barrel rotating reversely
CN104857892A (en) * 2015-05-20 2015-08-26 江阴市凯乾机械有限公司 Horizontal type continuous intensive mixing pelletizer with double functions
CN105329677A (en) * 2015-09-29 2016-02-17 湖南海尚环境生物科技股份有限公司 Material cyclic stirring mechanism and control use method of material cyclic stirring mechanism and water-free biological toilet
CN105601081A (en) * 2016-03-21 2016-05-25 华南理工大学 Sludge wet wrapping dry mixing device and method

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C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20141224

Termination date: 20170806

CF01 Termination of patent right due to non-payment of annual fee