CN104857892A - Horizontal type continuous intensive mixing pelletizer with double functions - Google Patents
Horizontal type continuous intensive mixing pelletizer with double functions Download PDFInfo
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- CN104857892A CN104857892A CN201510258565.4A CN201510258565A CN104857892A CN 104857892 A CN104857892 A CN 104857892A CN 201510258565 A CN201510258565 A CN 201510258565A CN 104857892 A CN104857892 A CN 104857892A
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Abstract
The invention relates to a horizontal type continuous intensive mixing pelletizer with double functions. The horizontal type continuous intensive mixing pelletizer comprises a cylinder (1) and a rotating shaft (2), wherein the cylinder (1) comprises a feeding cylinder (1.1) at the right end, a rotating cylinder (1.2) in the middle and a discharging cylinder (1.3) at the left end; the rotating shaft (2) is provided with a screw fin transverse feeding section (2.1), a three-dimensional rotor stirring and feeding section (2.2) and a screw pushing and extruding section (2.3) sequentially from right to left; the screw fin transverse feeding section (2.1) is located in the feeding cylinder (1.1); the three-dimensional rotor stirring and feeding section (2.2) and the screw pushing and extruding section (2.3) are located in the rotating cylinder (1.2); a perforated plate (5) and a scraper plate (6) are fixed leftwards at the left end of the rotating cylinder (1.2) sequentially. The horizontal type continuous intensive mixing pelletizer has the advantages of reasonable structure, high mixing and pelletizing capacity, high production efficiency, low driving energy consumption and low equipment investment.
Description
Technical field
The present invention relates to a kind of horizontal continuous difunctional powerful mixing pelletizer.
Background technology
Traditional pelletizing mode has two kinds, and 1, first the material of powder is added after mucus agent is uniformly mixed, join in model, then form pelletizing by press high-pressure is shaping.2, the deep bid of certain angle (55 degree angles) tilted, material adds mucus and is uniformly mixed rear conveyer material is dropped in deep bid from above, and deep bid jogging speed centrifugal rotation, the material adding mucus drops to the sticky glutinous rolling formation pelletizing of phase mutual friction in deep bid.When two kinds of traditional pelletizing modes exist pelletizing mixing, batch mixing is uneven, and pelletizing product quality is poor, and pelletizing can not continuous prodution, the defect that operating efficiency is low.
Summary of the invention
The object of the invention is to overcome above-mentioned deficiency, provide a kind of rational in infrastructure, mixed pelletizing ability is strong, production efficiency is high, drive the low horizontal continuous difunctional powerful mixing pelletizer of energy consumption.
The object of the present invention is achieved like this:
A kind of horizontal continuous difunctional powerful mixing pelletizer, it is characterized in that it comprises and be arranged at the cylindrical shell in frame and the rotating shaft in cylindrical shell, cylindrical shell comprises the feed barrel of right-hand member, the rotary barrel at middle part and the discharging cylindrical shell of left end, wherein feed barrel and discharging cylindrical shell are fixed, rotate during rotary barrel work, rotating shaft is disposed with from right to left the horizontal feeding section of flight, three-dimensional rotor stirs feed section and spiral pusher extruding zone, the horizontal feeding section of described flight is positioned at feed barrel, described three-dimensional rotor stirs feed section and spiral pusher extruding zone is positioned at rotary barrel, the rotating shaft at the horizontal feeding section place of flight is provided with helical blade, the hand of spiral that helical blade and three-dimensional rotor stir the three-dimensional rotor blade of feed section is consistent, the rotating shaft at spiral pusher extruding zone place is screw rod, the hand of spiral that screw rod and three-dimensional rotor stir the three-dimensional rotor blade of feed section is contrary, the left end of described rotary barrel is fixedly installed porous plate left successively and scrapes knife plate, the bottom of discharging cylindrical shell is provided with discharging opening, discharge outlet is connected with blanking chute downwards, described blanking chute madial wall arranges promising many places bending angle.
Preferred as one, on the rotating shaft at described three-dimensional rotor stirring feed section place, spiral cloth is equipped with three-dimensional rotor blade, the three-dimensional rotor blade of every pitch comprises six three-dimensional rotors, and six three-dimensional rotors are followed successively by two three-dimensional rotors left, three-dimensional rotor to the right, two three-dimensional rotors left and a three-dimensional rotor to the right.
Preferred as one, described rotary barrel is outside equipped with rotating driving device, described rotating driving device comprises the drive motors of the two groups of lateral arrangement in front and back, drive motors is arranged in frame, the output of drive motors is provided with driven wheel, the rotary barrel of driven wheel corresponding position periphery be provided with engage with driven wheel one enclose driven gear.
Preferred as one, the right-hand member of described frame is provided with a rotating shaft bearing seat, the right-hand member of frame is also provided with a motor, the output of motor connects a belt pulley by belt, it is outer and be arranged on a cylindrical shell left end cap bearing block outside the left end of cylindrical shell that the left end of rotating shaft stretches out the left end cap of cylindrical shell, the right-hand member of rotating shaft stretch out the right end cap of cylindrical shell outer successively through the cylindrical shell right end cap bearing block be arranged at outside the right-hand member of cylindrical shell and rotating shaft bearing seat to the center of belt pulley.
Preferred as one, the top of described feed barrel is provided with charging aperture and feed tube.
Preferred as one, the top of described discharging cylindrical shell is provided with dust removal port.
Preferred as one, described screw rod pitch from right to left reduces gradually.
Preferred as one, the wear-resisting case of surperficial insert of described three-dimensional rotor.
Compared with prior art, the invention has the beneficial effects as follows:
Mixing of materials formula of the present invention stirs the counter motion of feed section by rotary barrel and the three-dimensional rotor of rotating shaft, mixing of materials effect is improved, has saved the energy simultaneously.The material that helical axis pusher extruding zone is extruded enters into porous plate and is extruded into material strip, then material strip is cut into cylindric by the knife plate of scraping outside porous plate, columned material drops in blanking chute freely to clash into through discharging opening and forms pelletizing finished product, to achieve in a machine serialization after batch mixing and creates pelletizing finished product.Therefore this horizontal continuous difunctional powerful mixing pelletizer has rational in infrastructure, that mixed pelletizing ability is strong, production efficiency is high, driving energy consumption is low, equipment investment is few advantage.
Accompanying drawing explanation
Fig. 1 is the front view of the horizontal continuous difunctional powerful mixing pelletizer of the present invention.
Fig. 2 is the top view of the horizontal continuous difunctional powerful mixing pelletizer of the present invention.
Fig. 3 is the C-C sectional view of Fig. 2.
Fig. 4 is the A-A sectional view of Fig. 3.
Fig. 5 is the B-B sectional view of Fig. 2.
Fig. 6 is the E-E sectional view of Fig. 2.
Fig. 7 is that the P of Fig. 2 is to schematic diagram.
Fig. 8 is that the K of Fig. 2 is to schematic diagram.
Fig. 9 is the structural representation of porous plate.
Figure 10 is the F-F sectional view of Fig. 9.
Figure 11 is the structural representation scraping knife plate.
Figure 12 is the G-G sectional view of Figure 11.
Wherein:
Cylindrical shell 1, feed barrel 1.1, rotary barrel 1.2, driven gear 1.2.1, discharging cylindrical shell 1.3
The horizontal feeding section 2.1 of rotating shaft 2, flight, three-dimensional rotor stir feed section 2.2, spiral pusher extruding zone 2.3
Rotary barrel bearing block 3
Rotating driving device 4, drive motors 4.1, driven wheel 4.2
Porous plate 5, extrusion cavities 5.1
Scrape knife plate 6, blade 6.1
End cap 7
Charging aperture 8, charging interface 8.1
Feed tube 9
Frame 10, rotating shaft bearing seat 10.1, motor 10.2, belt 10.3, belt pulley 10.4
Dust removal port 11
Discharging opening 12
Blanking chute 13.
Detailed description of the invention
See Fig. 1 ~ Figure 12, the horizontal continuous difunctional powerful mixing pelletizer of the one that the present invention relates to, it comprises cylindrical shell 1 and rotating shaft 2.
Cylindrical shell 1 comprises the discharging cylindrical shell 1.3 of the feed barrel 1.1 of right-hand member, the rotary barrel 1.2 at middle part and left end, the two ends, left and right of rotary barrel 1.2 are set up on three rotary barrel bearing blocks 3 of left, center, right layout respectively, rotary barrel 1.2 can rotate in rotary barrel bearing block 3, the left end outer rim of feed barrel 1.1 is fixed by a rotary barrel bearing block 3 of a mounting flange and right, and the right-hand member outer rim of discharging cylindrical shell 1.3 is fixed by a rotary barrel bearing block 3 of a mounting flange and left.The inwall of cylindrical shell 1 is provided with wear-resistant liner.
Three rotary barrel bearing blocks 3 are arranged in the frame 10 of a lateral arrangement, the right-hand member of frame 10 is provided with a rotating shaft bearing seat 10.1, the right-hand member of frame 10 is also provided with a motor 10.2, and the output of motor 10.2 connects a belt pulley 10.4 by belt 10.3.
Rotating shaft 2 is disposed with from right to left the horizontal feeding section 2.1 of flight, three-dimensional rotor stirring feed section 2.2 and spiral pusher extruding zone 2.3, the horizontal feeding section 2.1 of described flight is positioned at feed barrel 1.1, described three-dimensional rotor stirs feed section 2.2 and spiral pusher extruding zone 2.3 is positioned at rotary barrel 1.2
On the rotating shaft 2 at three-dimensional rotor stirring feed section 2.2 place, spiral cloth is equipped with three-dimensional rotor blade, the three-dimensional rotor blade of every pitch comprises six three-dimensional rotors, and six three-dimensional rotors are followed successively by two three-dimensional rotors left, three-dimensional rotor to the right, two three-dimensional rotors left and a three-dimensional rotor to the right.The wear-resisting case of surperficial insert of three-dimensional rotor.The rotating shaft 2 at horizontal feeding section 2.1 place of flight is provided with helical blade.Helical blade is consistent with the hand of spiral of three-dimensional rotor blade.The rotating shaft 2 at spiral pusher extruding zone 2.3 place is screw rod, and screw rod pitch from right to left reduces gradually, and screw rod is contrary with the hand of spiral of three-dimensional rotor blade.
It is outer and be arranged on a cylindrical shell left end cap bearing block 1.4 outside the left end of cylindrical shell 1 that the left end of rotating shaft 2 stretches out the left end cap of cylindrical shell 1, and it is outer successively through the center of the cylindrical shell right end cap bearing block 1.5 be arranged at outside the right-hand member of cylindrical shell 1 and rotating shaft bearing seat 10.1 to belt pulley 10.4 that the right-hand member of rotating shaft 2 stretches out the right end cap of cylindrical shell 1.Belt pulley 10.4 is power set.
Rotary barrel 1.2 is outside equipped with rotating driving device 4, described rotating driving device 4 comprises the drive motors 4.1 of the two groups of lateral arrangement in front and back, drive motors 4.1 is arranged in frame 10, the output of drive motors 4.1 is provided with driven wheel 4.2, rotary barrel 1.2 periphery of driven wheel 4.2 corresponding position be provided with engage with driven wheel 4.2 one enclose driven gear 1.2.1.
The left end of described rotary barrel 1.2 is fixedly installed porous plate 5 left successively and scrapes knife plate 6, on described porous plate 5, annular array is provided with multiple extrusion cavities 5.1, the tubaeform targeting port that a large left side, the extrusion cavities 5.1 right section of right side being is little, describedly scrape the multi-disc blade 6.1 knife plate 6 being provided with hoop and arranging, described blade 6.1 is connect the connecting plate scraping knife plate 6 inner ring and outer ring, the right flank of this connecting plate is circumferentially provided with inclined-plane, and the inclined-plane on the right side of connecting plate is blade 6.1.Porous plate 5 and the joint face scraping knife plate 6 are provided with sealing ring, and the left side of scraping knife plate 6 is provided with end cap 7, and by end cap 7 by porous plate 5 with scrape the left end that knife plate 6 is fixed on rotary barrel 1.2, the external screw thread of end cap 7 internal thread and rotary barrel 1.2 left end is connected.
The top of feed barrel 1.1 is provided with charging aperture 8 and feed tube 9, and charging aperture 8 can be divided into four charging interfaces 8.1, one of them charging interface 8.1 is provided with and adds cold/heater.
The top of discharging cylindrical shell 1.3 is provided with dust removal port 11, and the bottom of discharging cylindrical shell 1.3 is provided with discharging opening 12, and discharging opening 12 place is connected with blanking chute 13 downwards, and described blanking chute 13 madial wall arranges promising many places bending angle.
Operation principle:
Material, from throat-fed, is sent in rotary barrel by the horizontal feeding section of flight, and in rotary barrel, three-dimensional rotor stirring feed section reversely rotates with rotary barrel and material high-efficiency rate is mixed.The three-dimensional rotor every pitch of three-dimensional rotor blade stirred on feed section comprises two three-dimensional rotors forward and a three-dimensional rotor backward, material to be stepped backward feeding to first two steps when feeding, uniform stirring effect is stronger repeatedly to make material, material after Homogeneous phase mixing is extruded left by the reverse compression force of spiral pusher extruding zone, improved by the pitch reduced gradually and axially extrude power, by the material that helical axis pusher extruding zone is extruded, enter in porous plate and be extruded into material strip, then material strip is scraped knife plate by porous plate outer end and is cut into cylindric, columned material drops in blanking chute freely to clash into through discharging opening and forms pelletizing finished product.To achieve in a machine serialization after batch mixing and create pelletizing finished product.
Claims (8)
1. a horizontal continuous difunctional powerful mixing pelletizer, it is characterized in that it comprises and be arranged at the cylindrical shell (1) in frame (10) and the rotating shaft (2) in cylindrical shell (1), cylindrical shell (1) comprises the feed barrel (1.1) of right-hand member, the rotary barrel (1.2) at middle part and the discharging cylindrical shell (1.3) of left end, wherein feed barrel (1.1) is fixed with discharging cylindrical shell (1.3), rotate during rotary barrel (1.2) work, rotating shaft (2) is disposed with from right to left horizontal feeding section (2.1) of flight, three-dimensional rotor stirs feed section (2.2) and spiral pusher extruding zone (2.3), horizontal feeding section (2.1) of described flight is positioned at feed barrel (1.1), described three-dimensional rotor stirs feed section (2.2) and spiral pusher extruding zone (2.3) is positioned at rotary barrel (1.2), the rotating shaft (2) at horizontal feeding section (2.1) place of flight is provided with helical blade, the hand of spiral that helical blade and three-dimensional rotor stir the three-dimensional rotor blade of feed section (2.2) is consistent, the rotating shaft (2) at spiral pusher extruding zone (2.3) place is screw rod, the hand of spiral that screw rod and three-dimensional rotor stir the three-dimensional rotor blade of feed section (2.2) is contrary, the left end of described rotary barrel (1.2) is fixedly installed porous plate (5) left successively and scrapes knife plate (6), the bottom of discharging cylindrical shell (1.3) is provided with discharging opening (12), discharging opening (12) place is connected with blanking chute (13) downwards, described blanking chute (13) madial wall arranges promising many places bending angle.
2. the horizontal continuous difunctional powerful mixing pelletizer of one according to claim 1, it is characterized in that the upper spiral cloth of rotating shaft (2) at described three-dimensional rotor stirring feed section (2.2) place is equipped with three-dimensional rotor blade, the three-dimensional rotor blade of every pitch comprises six three-dimensional rotors, and six three-dimensional rotors are followed successively by two three-dimensional rotors left, three-dimensional rotor to the right, two three-dimensional rotors left and a three-dimensional rotor to the right.
3. the horizontal continuous difunctional powerful mixing pelletizer of one according to claim 1, it is characterized in that described rotary barrel (1.2) is outside equipped with rotating driving device (4), described rotating driving device (4) comprises the drive motors (4.1) of the two groups of lateral arrangement in front and back, drive motors (4.1) is arranged in frame (10), the output of drive motors (4.1) is provided with driven wheel (4.2), rotary barrel (1.2) periphery of driven wheel (4.2) corresponding position be provided with engage with driven wheel (4.2) one enclose driven gear (1.2.1).
4. the horizontal continuous difunctional powerful mixing pelletizer of one according to claim 1, it is characterized in that the right-hand member of described frame (10) is provided with a rotating shaft bearing seat (10.1), the right-hand member of frame (10) is also provided with a motor (10.2), the output of motor (10.2) connects a belt pulley (10.4) by belt (10.3), it is outer and be arranged on a cylindrical shell left end cap bearing block (1.4) outside the left end of cylindrical shell (1) that the left end of rotating shaft (2) stretches out the left end cap of cylindrical shell (1), the right-hand member of rotating shaft (2) stretch out the right end cap of cylindrical shell (1) outer successively through the cylindrical shell right end cap bearing block (1.5) be arranged at outside the right-hand member of cylindrical shell (1) and rotating shaft bearing seat (10.1) to the center of belt pulley (10.4).
5. the horizontal continuous difunctional powerful mixing pelletizer of one according to claim 1, is characterized in that the top of described feed barrel (1.1) is provided with charging aperture (8) and feed tube (9).
6. the horizontal continuous difunctional powerful mixing pelletizer of one according to claim 1, is characterized in that the top of described discharging cylindrical shell (1.3) is provided with dust removal port (11).
7. the horizontal continuous difunctional powerful mixing pelletizer of one according to claim 1, is characterized in that described screw rod pitch from right to left reduces gradually.
8. the horizontal continuous difunctional powerful mixing pelletizer of one according to claim 2, is characterized in that the wear-resisting case of surperficial insert of described three-dimensional rotor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510258565.4A CN104857892A (en) | 2015-05-20 | 2015-05-20 | Horizontal type continuous intensive mixing pelletizer with double functions |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510258565.4A CN104857892A (en) | 2015-05-20 | 2015-05-20 | Horizontal type continuous intensive mixing pelletizer with double functions |
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| Publication Number | Publication Date |
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| CN104857892A true CN104857892A (en) | 2015-08-26 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201510258565.4A Pending CN104857892A (en) | 2015-05-20 | 2015-05-20 | Horizontal type continuous intensive mixing pelletizer with double functions |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105601081A (en) * | 2016-03-21 | 2016-05-25 | 华南理工大学 | Sludge wet wrapping dry mixing device and method |
| CN105854707A (en) * | 2016-05-19 | 2016-08-17 | 江阴牛润机械设备有限公司 | Split reverse powerful rotor mixer and operating method thereof |
| CN106987296A (en) * | 2017-04-22 | 2017-07-28 | 杨松 | One kind utilization adsorbs VOCs waste gas solid waste granulations and prepares generative fuel device |
| CN108103308A (en) * | 2016-11-25 | 2018-06-01 | 上海梅山钢铁股份有限公司 | A kind of device and method for steel-smelting sewage sludge pelletizing |
| CN110893326A (en) * | 2019-12-23 | 2020-03-20 | 福建宏科新材料科技有限公司 | Device and method for enhancing surface activity of non-metal mineral powder |
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| FR2882663B1 (en) * | 2005-03-07 | 2007-05-25 | Arolab | APPARATUS AND METHOD FOR PRODUCING PELLETS |
| CN203425782U (en) * | 2013-08-30 | 2014-02-12 | 齐齐哈尔大学 | Screw-type flat-die pelletizer |
| CN204034629U (en) * | 2014-08-06 | 2014-12-24 | 何政治 | Horizontal blade shaft and cylindrical shell reverse intensive mixer |
| CN204685052U (en) * | 2015-05-20 | 2015-10-07 | 江阴市凯乾机械有限公司 | Horizontal continuous difunctional powerful mixing pelletizer |
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| JPS6261333B2 (en) * | 1984-11-16 | 1987-12-21 | Hatsukichi Nakajima | |
| CN2296763Y (en) * | 1997-05-08 | 1998-11-11 | 娄保东 | Granulator |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105601081A (en) * | 2016-03-21 | 2016-05-25 | 华南理工大学 | Sludge wet wrapping dry mixing device and method |
| CN105854707A (en) * | 2016-05-19 | 2016-08-17 | 江阴牛润机械设备有限公司 | Split reverse powerful rotor mixer and operating method thereof |
| CN108103308A (en) * | 2016-11-25 | 2018-06-01 | 上海梅山钢铁股份有限公司 | A kind of device and method for steel-smelting sewage sludge pelletizing |
| CN108103308B (en) * | 2016-11-25 | 2019-10-18 | 上海梅山钢铁股份有限公司 | A kind of device and method for steel-smelting sewage sludge pelletizing |
| CN106987296A (en) * | 2017-04-22 | 2017-07-28 | 杨松 | One kind utilization adsorbs VOCs waste gas solid waste granulations and prepares generative fuel device |
| CN106987296B (en) * | 2017-04-22 | 2019-06-25 | 杨松 | It is a kind of to prepare generative fuel device using absorption VOCs exhaust gas solid waste granulation |
| CN110893326A (en) * | 2019-12-23 | 2020-03-20 | 福建宏科新材料科技有限公司 | Device and method for enhancing surface activity of non-metal mineral powder |
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Application publication date: 20150826 |
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