CN204027539U - A kind of cutterhead height detecting device of sugar-cane cutting machine - Google Patents
A kind of cutterhead height detecting device of sugar-cane cutting machine Download PDFInfo
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- CN204027539U CN204027539U CN201420452479.8U CN201420452479U CN204027539U CN 204027539 U CN204027539 U CN 204027539U CN 201420452479 U CN201420452479 U CN 201420452479U CN 204027539 U CN204027539 U CN 204027539U
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Abstract
本实用新型涉及一种甘蔗收割机的刀盘高度检测装置,包括固定板、侧板、转动轴、摆臂、角位移传感器和橡胶轮,转动轴的两端通过轴承分别于固定板和侧板连接,扭簧和摆臂均套设在转动轴上,且摆臂与转动轴之间通过花键连接,所述摆臂的下端设置橡胶轮,扭簧的两端分别与固定板和摆臂固定连接,角位移传感器通过安装支架固定在侧板上,且角位移传感器的中心轴与转动轴之间同轴连接。本实用新型的刀盘高度检测装置,其摆臂随着地面起伏而上下摆动,与摆臂连接的转动轴与角位移传感器连接,可以实时检测出摆臂和竖直方向的夹角角度,进而通过摆臂的有效长度和角度计算出刀盘距离地面的实际高度,有效解决了刀盘高度的检测问题。
The utility model relates to a cutter head height detection device of a sugarcane harvester, which comprises a fixed plate, a side plate, a rotating shaft, a swing arm, an angular displacement sensor and a rubber wheel. The two ends of the rotating shaft are respectively connected to the fixed plate and the side plate through bearings. connection, the torsion spring and the swing arm are both sleeved on the rotating shaft, and the swing arm and the rotating shaft are connected by a spline, the lower end of the swing arm is provided with a rubber wheel, and the two ends of the torsion spring are respectively connected to the fixed plate and the swing arm Fixed connection, the angular displacement sensor is fixed on the side plate through the mounting bracket, and the central axis of the angular displacement sensor is coaxially connected with the rotation axis. In the cutter head height detection device of the present utility model, the swing arm swings up and down with the undulation of the ground, and the rotating shaft connected with the swing arm is connected with the angular displacement sensor, so that the included angle between the swing arm and the vertical direction can be detected in real time, and then The actual height of the cutter head from the ground is calculated by the effective length and angle of the swing arm, which effectively solves the detection problem of the cutter head height.
Description
技术领域 technical field
本实用新型涉及甘蔗收割机械技术领域,具体涉及一种甘蔗收割机的刀盘高度检测装置。 The utility model relates to the technical field of sugarcane harvesting machinery, in particular to a cutter head height detection device of a sugarcane harvester.
背景技术 Background technique
甘蔗的收割具有特殊的收割要求,比如要求收割过程中要去掉顶端蔗稍,要求剥去外表的蔗叶,减少破头率,同时为了不使糖分流失,不能损坏甘蔗的表皮等,因此是一种较为繁琐的劳动。长期以来由于甘蔗收割的特殊要求我国多采用人工收割,这样导致人力劳动劳动量大,效率低,成本高。目前,我国甘蔗种植多在南方,丘陵地形,不适用国外大功率甘蔗收割机。其次甘蔗种植地地面情况较为复杂,要求甘蔗收割机行走对于不同地面情况具有较强适应性,减小破头率,并保证第二年的正常生长。另外我国糖厂离种植地距离较远,就要求甘蔗收割以整杆式为主,并且保证甘蔗表皮的完好性以防止糖分流失。这些都是我国甘蔗收割过程亟待解决的问题。 The harvesting of sugarcane has special harvesting requirements, for example, it is required to remove the top cane tips during the harvesting process, and it is required to peel off the outer cane leaves to reduce the rate of broken heads. A more tedious labor. For a long time, due to the special requirements of sugarcane harvesting, my country has mostly adopted manual harvesting, which leads to a large amount of human labor, low efficiency and high cost. At present, my country's sugarcane planting is mostly in the south, and the hilly terrain is not suitable for foreign high-power sugarcane harvesters. Secondly, the ground conditions of the sugarcane planting ground are relatively complicated, and the walking of the sugarcane harvester is required to have strong adaptability to different ground conditions, reduce the broken head rate, and ensure normal growth in the second year. In addition, the sugar factories in my country are far away from the planting places, so the sugarcane harvesting is required to be based on the whole rod type, and the integrity of the sugarcane epidermis is guaranteed to prevent sugar loss. These are problems to be solved urgently in the process of sugarcane harvesting in my country.
实用新型内容 Utility model content
本实用新型的目的是为解决上述技术问题的不足,提供一种甘蔗收割机的刀盘高度检测装置,该装置的摆臂随着地面起伏而上下摆动,与摆臂连接的转动轴与角位移传感器连接,可以实时检测出摆臂和竖直方向的夹角角度,进而通过摆臂的有效长度和角度计算出刀盘距离地面的实际高度,有效解决了刀盘高度的检测问题。 The purpose of this utility model is to solve the deficiencies of the above-mentioned technical problems and provide a cutter head height detection device for sugarcane harvesters. The sensor connection can detect the angle between the swing arm and the vertical direction in real time, and then calculate the actual height of the cutter head from the ground through the effective length and angle of the swing arm, effectively solving the problem of detecting the height of the cutter head.
本实用新型为解决上述技术问题的不足,所采用的技术方案是:一种甘蔗收割机的刀盘高度检测装置,甘蔗收割机包括甘蔗导向板和切割刀盘,甘蔗导向板设置在切割刀盘的前端,且甘蔗导向板的两侧对称设置有刀盘高度检测装置,所述刀盘高度检测装置包括固定板、侧板、转动轴、摆臂、角位移传感器和橡胶轮,转动轴的两端通过轴承分别于固定板和侧板连接,扭簧和摆臂均套设在转动轴上,且摆臂与转动轴之间通过花键连接,所述摆臂的下端设置橡胶轮,扭簧的两端分别与固定板和摆臂固定连接,角位移传感器通过安装支架固定在侧板上,且角位移传感器的中心轴与转动轴之间同轴连接。 In order to solve the deficiencies of the above technical problems, the utility model adopts the technical scheme as follows: a cutter head height detection device of a sugarcane harvester, the sugarcane harvester includes a sugarcane guide plate and a cutting cutter head, and the sugarcane guide plate is arranged on the cutting head The front end of the sugarcane guide plate is symmetrically provided with a cutter height detection device on both sides of the sugarcane guide plate. The cutter height detection device includes a fixed plate, a side plate, a rotating shaft, a swing arm, an angular displacement sensor and a rubber wheel. The ends are respectively connected to the fixed plate and the side plate through bearings. Both the torsion spring and the swing arm are sleeved on the rotating shaft, and the swing arm and the rotating shaft are connected by splines. The lower end of the swing arm is provided with a rubber wheel, and the torsion spring The two ends of each are fixedly connected with the fixed plate and the swing arm respectively, the angular displacement sensor is fixed on the side plate through the mounting bracket, and the central axis of the angular displacement sensor is coaxially connected with the rotating shaft.
所述的固定板和转动轴上均设有扭簧卡槽,扭簧的两端分别置于固定板和转动轴的扭簧卡槽中。 Both the fixed plate and the rotating shaft are provided with torsion spring slots, and the two ends of the torsion spring are placed in the torsion spring slots of the fixed plate and the rotating shaft respectively.
所述转动轴朝向角位移传感器一端的端面设置有盲孔,角位移传感器的中心轴置入盲孔,并通过紧固螺栓固定连接。 A blind hole is provided on the end surface of the rotating shaft facing one end of the angular displacement sensor, and the central axis of the angular displacement sensor is placed in the blind hole and fixedly connected by fastening bolts.
所述的固定架上设置有安装孔,刀盘高度检测装置通过固定架上的安装孔固定在甘蔗导向板上。 The fixing frame is provided with mounting holes, and the cutterhead height detection device is fixed on the sugarcane guide plate through the mounting holes on the fixing frame.
有益效果Beneficial effect
1、本实用新型的刀盘高度检测装置,其摆臂随着地面起伏而上下摆动,与摆臂连接的转动轴与角位移传感器连接,可以实时检测出摆臂和竖直方向的夹角角度,进而通过摆臂的有效长度和角度计算出刀盘距离地面的实际高度,有效解决了刀盘高度的检测问题。 1. In the cutterhead height detection device of the present invention, the swing arm swings up and down with the undulation of the ground, and the rotation shaft connected to the swing arm is connected to the angular displacement sensor, which can detect the included angle between the swing arm and the vertical direction in real time , and then calculate the actual height of the cutter head from the ground through the effective length and angle of the swing arm, which effectively solves the detection problem of the cutter head height.
2、本实用新型的刀盘高度检测装置,其摆臂随车身前进时处于被拖动状态,即使下端橡胶轮被蔗叶、杂草或泥浆缠绕,甚至不能转动,此时橡胶轮处于被拖动状态,仍然不会影响摆臂的摆动,检测装置亦能很好的工作,能够正常的进行检测。 2. In the cutter head height detection device of the present invention, the swing arm is in a dragged state when the vehicle body moves forward. Even if the rubber wheel at the lower end is entangled by cane leaves, weeds or mud, it cannot even rotate. At this time, the rubber wheel is in a dragged state. In the moving state, the swing of the swing arm will still not be affected, and the detection device can also work well, and the detection can be performed normally.
3、本实用新型的刀盘高度检测装置,其摆臂上端的转动轴承只承载摆臂和轮子的一部分重力作用,因此轴承所受径向载荷很小且较为恒定,能有效延长使用寿命。 3. In the cutterhead height detection device of the present invention, the rotating bearing at the upper end of the swing arm only bears part of the gravity of the swing arm and the wheels, so the radial load on the bearing is small and constant, which can effectively prolong the service life.
附图说明 Description of drawings
图1为本实用新型的刀盘高度检测装置的结构示意图; Fig. 1 is the structural representation of the cutter head height detecting device of the present utility model;
图2为本实用新型的刀盘高度检测装置的外部整体示意图; Fig. 2 is the overall schematic diagram of the exterior of the cutter head height detection device of the present invention;
图3为本实用新型的刀盘高度检测装置与甘蔗导向板的连接关系示意图; Fig. 3 is a schematic diagram of the connection relationship between the cutterhead height detection device of the present invention and the sugarcane guide plate;
图4为本实用新型的刀盘高度检测装置装在甘蔗收割机上的结构示意图; Fig. 4 is the structure schematic diagram that the cutter head height detection device of the present utility model is contained on the sugarcane harvester;
图中标记:1、甘蔗导向板,2、切割刀盘,3、固定板,4、侧板,5、转动轴,6、摆臂,7、角位移传感器,8、橡胶轮,9、扭簧卡槽,10、盲孔,11、紧固螺栓,12、安装孔,13、扭簧,14、安装支架。 Marks in the figure: 1, sugarcane guide plate, 2, cutting cutter head, 3, fixed plate, 4, side plate, 5, rotating shaft, 6, swing arm, 7, angular displacement sensor, 8, rubber wheel, 9, torsion Reed slot, 10, blind hole, 11, fastening bolt, 12, mounting hole, 13, torsion spring, 14, mounting bracket.
具体实施方式 Detailed ways
如图所示,一种甘蔗收割机的刀盘高度检测装置,甘蔗收割机包括甘蔗导向板1和切割刀盘2,甘蔗导向板1设置在切割刀盘2的前端,且甘蔗导向板1的两侧对称设置有刀盘高度检测装置,所述刀盘高度检测装置包括固定板3、侧板4、转动轴5、摆臂6、角位移传感器7、橡胶轮8和扭簧13,所述的固定架上设置有安装孔12,刀盘高度检测装置通过固定架上的安装孔12固定在甘蔗导向板1上。 As shown in the figure, a cutter head height detection device of a sugarcane harvester, the sugarcane harvester includes a sugarcane guide plate 1 and a cutting cutter head 2, the sugarcane guide plate 1 is arranged at the front end of the cutting cutter head 2, and the sugarcane guide plate 1 Both sides are symmetrically provided with a cutter head height detection device, which includes a fixed plate 3, a side plate 4, a rotating shaft 5, a swing arm 6, an angular displacement sensor 7, a rubber wheel 8, and a torsion spring 13. Mounting holes 12 are arranged on the fixed frame, and the cutter head height detecting device is fixed on the sugarcane guide plate 1 through the mounting holes 12 on the fixed frame.
转动轴5的两端通过轴承分别于固定板3和侧板4连接,本实施例中的固定板3和转动轴5上均设有扭簧卡槽9,扭簧的两端分别置于固定板3和转动轴5的扭簧卡槽9中。扭簧13和摆臂6均套设在转动轴5上,本实施例中摆臂6为弧形摆臂,且摆臂6与转动轴5之间通过花键连接,在自由状态下,扭簧13给摆臂6一个预紧力,使摆臂6下端橡胶轮8在工作过程中始终贴紧地面。所述摆臂6的下端设置橡胶轮8,扭簧的两端分别与固定板3和摆臂6固定连接,角位移传感器7通过安装支架14固定在侧板4上,且角位移传感器7的中心轴与转动轴5之间同轴连接,本实施例中的转动轴5朝向角位移传感器7一端的端面设置有盲孔10,角位移传感器7的中心轴置入盲孔10,并通过紧固螺栓11固定连接。橡胶轮8安装在弧形摆臂6下端,可以独立转动,并可随弧形摆臂6一起摆动,摆臂6摆动时带动转动轴5和角位移传感器7同步转动,通过摆,6的有效臂长和转动角度,可计算出刀盘切割边缘距离地面的高度。且摆臂6随车身前进时处于被拖动状态,即使下端橡胶轮8被蔗叶、杂草或泥浆缠绕,甚至不能转动,此时橡胶轮8处于被拖动状态,仍然不会影响摆臂6的摆动,检测装置亦能很好的工作,能够正常的进行检测。 The two ends of the rotating shaft 5 are respectively connected to the fixed plate 3 and the side plate 4 through bearings. In this embodiment, the fixed plate 3 and the rotating shaft 5 are provided with a torsion spring slot 9, and the two ends of the torsion spring are respectively placed in a fixed position. In the torsion spring slot 9 of the plate 3 and the rotating shaft 5. The torsion spring 13 and the swing arm 6 are both sleeved on the rotating shaft 5. In the present embodiment, the swing arm 6 is an arc swing arm, and the swing arm 6 and the rotating shaft 5 are connected by splines. Spring 13 gives swing arm 6 a pretightening force, makes swing arm 6 lower end rubber wheels 8 close to the ground all the time in the course of work. The lower end of the swing arm 6 is provided with a rubber wheel 8, and the two ends of the torsion spring are fixedly connected with the fixed plate 3 and the swing arm 6 respectively, and the angular displacement sensor 7 is fixed on the side plate 4 by the mounting bracket 14, and the angular displacement sensor 7 Coaxial connection between the central axis and the rotating shaft 5, the end face of the rotating shaft 5 in the present embodiment towards the end of the angular displacement sensor 7 is provided with a blind hole 10, the central axis of the angular displacement sensor 7 is inserted into the blind hole 10, and passed through the tight Fixed bolt 11 is fixedly connected. The rubber wheel 8 is installed on the lower end of the arc swing arm 6, and can rotate independently, and can swing together with the arc swing arm 6. When the swing arm 6 swings, it drives the rotation shaft 5 and the angular displacement sensor 7 to rotate synchronously. Arm length and angle of rotation can be used to calculate the height of the cutting edge of the cutter head from the ground. And the swing arm 6 is in the state of being dragged when advancing with the vehicle body, even if the rubber wheel 8 at the lower end is entangled by sugarcane leaves, weeds or mud, and even cannot rotate, the rubber wheel 8 is in the state of being dragged, and the swing arm will not be affected. 6, the detection device can also work well, and can normally detect.
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN104154892A (en) * | 2014-08-12 | 2014-11-19 | 河南科技大学 | Sugarcane harvester cutter head height detection device |
CN104919965A (en) * | 2015-05-29 | 2015-09-23 | 临沭县东泰机械有限公司 | Automatic intelligent deepening controlling system of peanut combine harvester and using method of automatic intelligent deepening controlling system |
CN115250734A (en) * | 2022-07-21 | 2022-11-01 | 山西平阳重工机械有限责任公司 | A double-row sugarcane harvester profiling device |
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2014
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104154892A (en) * | 2014-08-12 | 2014-11-19 | 河南科技大学 | Sugarcane harvester cutter head height detection device |
CN104154892B (en) * | 2014-08-12 | 2017-05-31 | 河南科技大学 | A kind of cutterhead height detecting device of sugar-cane cutting machine |
CN104919965A (en) * | 2015-05-29 | 2015-09-23 | 临沭县东泰机械有限公司 | Automatic intelligent deepening controlling system of peanut combine harvester and using method of automatic intelligent deepening controlling system |
CN115250734A (en) * | 2022-07-21 | 2022-11-01 | 山西平阳重工机械有限责任公司 | A double-row sugarcane harvester profiling device |
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