CN204018996U - A kind of efficient Double interface intelligent card chip welding equipment - Google Patents

A kind of efficient Double interface intelligent card chip welding equipment Download PDF

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Publication number
CN204018996U
CN204018996U CN201420434612.7U CN201420434612U CN204018996U CN 204018996 U CN204018996 U CN 204018996U CN 201420434612 U CN201420434612 U CN 201420434612U CN 204018996 U CN204018996 U CN 204018996U
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China
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card
chip
antenna
rotating disk
station
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CN201420434612.7U
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Chinese (zh)
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王开来
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Guangzhou Mingsen Technologies Co Ltd
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Guangzhou Mingsen Technologies Co Ltd
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Abstract

The utility model discloses a kind of efficient Double interface intelligent card chip welding equipment, comprise the card transfer device that card to be welded is delivered to turnover card station and the card having welded is taken out from turnover card station, chip is transplanted on to the chip transfer mechanism of turnover card station, chip is turned into the chip switching mechanism of vertical state from level, antenna apparatus for correcting for RECTIFYING ANTENNA end perpendicularity, by the welder of antenna end solder joint welding corresponding to chip and the rotating disk of the accurate off-position of batch (-type), described rotating disk is provided with a plurality of along the circumferential direction equally distributed working cells, in each working cell, be provided with rotating disk and make clamping sheet positioning mechanism and the chip switching mechanism that batch (-type) rotates, the periphery of rotating disk is fixed with along the identical work station of the equally distributed and described working cell of circumferencial direction quantity.The utlity model has the advantages such as welding efficiency is high, welding quality good, easy maintenance.

Description

A kind of efficient Double interface intelligent card chip welding equipment
Technical field
The utility model relates to the production equipment of smart card, is specifically related to a kind of Double interface intelligent card chip welding equipment.
Background technology
In the production process of double-interface smart card, antenna ends head pre-buried in card (being antenna described in the utility model) is drawn with the corresponding solder joint of chip and welded conducting, again chip is installed and is fixed in the groove digging, can form all double-interface cards of read-write chip of contact and cordless, be one of main way of current card manufacturing industry.By the antenna ends head of drawing, be the link that wherein difficulty is maximum, quality requirement is the highest with the corresponding solder joint welding of chip.The main process of welding is: 1, before welding, using needing the antenna ends portion correspondence position with chips welding in card, it is also the card mill off presetting as position, chip mounting groove position, its degree of depth is just exposed antenna, then antenna ends choicest is risen, and makes it to be vertical state; 2, the card of having chosen line in straight line conveyer structure progressively, be one by one fed forward; 3, when card arrives welding post place, antenna clamping device clamps two strip antennas, the position of two strip antennas is corresponding with the solder joint on chip when guaranteeing to weld, and chip transfer device absorption chip is also turned into vertical state simultaneously, and allows the pad of chip press close to described two strip antenna ends; 4, until antenna clip, after chip puts in place, the soldering tip of welder moves and carries out welding towards the pad place of antenna and chip, during welding, can adopt a welder to weld respectively antenna ends portion, also can adopt two welders to weld respectively antenna ends portion simultaneously; 5, after having welded, continue to be fed forward, next clamping and is entered welding post and weld.Follow-up station is installed chip to be fixed in the groove digging again.
In above-mentioned existing welding procedure, adopt the card advance mode of serial, have following deficiency:
1, when card arrives welding post, need first complete card location, clamp and chip to transfer (non-cutting time), then just can weld (weld interval), during the Welder of every card, equal non-cutting time, weld interval and card time of delivery sum, longer during Welder, production efficiency is low.
2, card is carried and conventionally by Timing Belt and moving tooth, is promoted, when card arrives this welding post, if in advance card is not positioned, because Timing Belt has toughness, so positioning precision is not high, easily occurs the phenomenon of welding position deviation, easily produce waste product, affect product quality.
3, because welder and antenna clamping device are all arranged on welding post place, space is between the two little, therefore the clean comparatively trouble to the soldering tip of the jaw of antenna clamping device and welder, need to stop equipment and just can carry out, and affects production efficiency.Particularly for the soldering tip of welder, after soldering tip work a period of time, surface forms oxide layer, if clean not in time, can affect the heat transmission of soldering tip, thereby affect welding quality, cause that rosin joint connects, sealing-off, now must shut down and clean in time, or from the parameter of new settings welding equipment, extend weld interval, impact produces; Especially, when finding to affect welding quality because oxide layer is blocked up, there is the welding of part card to occur problem, this part card is scrapped.
Utility model content
The purpose of this utility model is to overcome the deficiencies in the prior art, and a kind of efficiently intelligent card chip welder is all provided, the advantage such as this welder has that welding efficiency is high, welding quality good, easy to clean, easy maintenance.
Another object of the present utility model is to provide a kind of welding method of utilizing the intelligent card chip of above-mentioned intelligent card chip welder realization.
The technical scheme that the utility model solves the problems of the technologies described above is:
A kind of efficient Double interface intelligent card chip welding equipment, it is characterized in that, comprise card to be welded is delivered to turnover card station the card transfer device that card weld is taken out from turnover card station, chip is transplanted on to chip transfer mechanism that turnover blocks station, chip is turned into the chip switching mechanism of vertical state, the antenna apparatus for correcting for RECTIFYING ANTENNA end perpendicularity, the welder that antenna end solder joint corresponding to chip welded and the rotating disk of the accurate off-position of batch (-type) from level, wherein:
Described rotating disk is provided with along the circumferential direction equally distributed a plurality of working cell, is provided with rotating disk and makes clamping sheet positioning mechanism and the chip switching mechanism that batch (-type) rotates in each working cell; The periphery of rotating disk is fixed with along the identical work station of the equally distributed and described working cell of circumferencial direction quantity, described a plurality of work station at least comprises that a turnover card station, an antenna correct station and at least one welding post, and described turnover card station, antenna are corrected station and welding post and be arranged in order along the rotation direction of rotating disk; The rotation in each week of rotating disk is equally divided into the sub-multiple angle stroke identical with described working cell quantity, sub-multiple angle stroke of every rotation, rotating disk pauses once, described in during each pause, the position of working cell is corresponding with corresponding work station respectively, in dial rotation each pause of a week, the position of each working cell is corresponding with described work station successively;
Described card transfer device and chip transfer mechanism are arranged on turnover card station, and described antenna apparatus for correcting is arranged on antenna and corrects station; Described welder is arranged on welding post.
A preferred version of the present utility model, wherein, described working cell is four, correspondingly, described work station is also four, is respectively a turnover card station, an antenna rectification station and two welding posts; The rotation in each week of rotating disk is equally divided into four angle strokes, and each angle stroke is 90 °.
In the utility model, the rectification of antenna can realize by the mode of existing clamp, that is when welding the jaw in antenna clip line apparatus clamp sizing, antenna can be aimed at the solder joint on chip, but there is following shortcoming in this scheme: need to an antenna clamping device be set at each place, working cell of rotating disk, oil gas during welding can stick on jaw, need cleaned at regular intervals, affect operating efficiency and product quality, during in addition due to welding, there is the existence of antenna clamping device, be unfavorable for the rapid dissipation of heat, affect product quality.
For this reason, the utility model can adopt the form of clapping line to realize the rectification to antenna, by antenna, clapping the bat pawl of line apparatus pats antenna, be remedied to correct attitude, with aft antenna, clap line apparatus and leave antenna, during welding, antenna, in non-clamping state, so only need arrange an antenna and clap line apparatus in the frame with antenna rectification station corresponding position, and therefore a preferred version of the present utility model is:
Described antenna apparatus for correcting is antenna beating device, and this antenna beating device is arranged on antenna and corrects in the frame of station corresponding position; This antenna beating device comprises two beater mechanisms and for beater mechanism being moved to or moved apart the vertical displacement mechanism of antenna, wherein:
Each beater mechanism comprises having two outputs and two outputs can be made the Power Component of open and close movement and the executive module consisting of outer bat pawl and interior bat pawl, and described outer bat pawl and interior bat pawl are connected on one of them output of Power Component; The bat line face of described outer bat pawl and interior bat pawl is parallel to each other and each is clapped and between line face and vertical guide, to form one and revise angle; Bat line face between the bat pawl of two beater mechanisms forms "eight" shape; When the bat pawl bat of two beater mechanisms is closed, the distance between two fitting surfaces equals the distance between two solder joint centers on chip.
In the utility model, described card transfer device comprises pivoted arm, be located at the suspension rod to downward-extension at pivoted arm two ends, vacuum cups, the rotating shaft being connected with pivoted arm middle part of suspension rod lower end is set and drive shaft rotates and the driving mechanism of elevating movement; The each rotational angle of described pivoted arm is 180 °, every rotation once, in two vacuum cups on two suspension rods at pivoted arm two ends, a card transfer station place that is positioned at card pipeline, another is positioned at the turnover Ka Gongweichu on rotating disk.
In the utility model, described clamping sheet positioning mechanism comprise be located on rotating disk for clamping a plurality of locating dowels of the surrounding of card, wherein, locating dowel on wherein two adjacent edges of card is stationary positioned post, stationary positioned post on one of them limit is two, and the stationary positioned post on another limit is one; Locating dowel on all the other two adjacent edges is activity orientation post, and the activity orientation post on each limit is at least one; ; Each activity orientation post is formed and is rotatably connected by rotating shaft and rotating disk, and the bottom of activity orientation post is provided with inclined plane, and this place, inclined plane is provided with and can acts on this inclined plane and promote the straight-line motion mechanism that activity orientation post rotates around described rotating shaft; Described each activity orientation post is also connected with under normality and impels this activity orientation post to be clamped in the spring on card edge.
In the utility model, described chip switching mechanism comprises the cam being fixedly connected with frame and is arranged on four groups of upset assemblies on rotating disk, every group of connector that upset assembly comprises turning rod and connects described cam and turning rod, wherein:
Described cam is provided with cam path, and this cam path is formed by connecting by four sections, and wherein two sections is isometrical arc section, is respectively large isometrical arc section and little isometrical arc section, and all the other two sections for being connected in the changeover portion between large isometrical arc section and little isometrical arc section two ends;
One end of described turning rod is provided with vacuum cups, and middle part is connected by rotating shaft with rotating disk, and the other end is connected by chute slide block structure with one end of described connector, and the other end of connector is provided with the sliding traction portion extending in cam path;
When the sliding traction portion on described connector moves in large isometrical arc section with rotating disk, the operative end surface of described vacuum cups is the level of state, in the time of in this sliding traction portion moves to little isometrical arc section, the operative end surface of described vacuum cups is vertical state, when this sliding traction portion moves in changeover portion, the state that the operative end surface of described vacuum cups is in level and vertically changes between state;
Two end points of the large isometrical arc section of described cam path and little isometrical arc section form respectively a work station point, wherein, rotation direction along rotating disk, two work station points of large isometrical arc section are respectively work station point A and work station point B, two work station points of little isometrical arc section are respectively work station point C and work station point D, wherein work station point A is corresponding with turnover card work bit position, and work station point B is corresponding with antenna rectification work bit position, and work station point C and work station point D are corresponding with two Welder's bit positions.
In the utility model, described chip transfer mechanism comprises carriage release lever and feeder assembly, the lower end of described carriage release lever is provided with vacuum cups, described feeder assembly comprises traverse feed assembly, length feed assembly and vertical feeder assembly, wherein, described traverse feed assembly comprises cross motor and cross lead screw transmission mechanism, described longitudinal feed mechanism comprises longitudinal motor and longitudinal leadscrew transmission mechanism, described vertical feeder assembly comprises vertical motor and vertical lead-screw drive mechanism, described longitudinal motor is arranged on the sliding part of horizontal lead-screw drive mechanism, described vertical motor is arranged on the sliding part of longitudinal leadscrew transmission mechanism, described carriage release lever is arranged on the sliding part of vertical lead-screw drive mechanism.
In the utility model, described welder comprises soldering tip and promotes the feed mechanism that plumb joint is done feed motion, described feed mechanism comprises motor, belt gear and straight-line motion mechanism, described straight-line motion mechanism is lead-screw drive mechanism, this lead-screw drive mechanism comprises the leading screw being connected with the driven pulley of belt gear and the slide matching with leading screw, and described soldering tip is arranged on slide.
In the utility model, also comprise the soldering tip cleaning device that is arranged on welder side, this soldering tip cleaning device comprises wire brush, motor and feeding cylinder, wherein, described wire brush is connected on electric machine main shaft, and described motor is arranged on the output of feeding cylinder; The direction of motion of the slide of the direction of motion of the output of described feeding cylinder and welder cathetus motion is perpendicular.
In the utility model, described rotating disk is connected with drive unit, this drive unit comprises motor, synchronous belt drive mechanism, cam indexing separator and main shaft, wherein, described rotating disk is arranged on main shaft, described main shaft is connected with cam indexing separator, and described synchronous belt drive mechanism connects described motor and cam indexing separator.
A welding method of utilizing the intelligent card chip of above-mentioned intelligent card chip welder realization, is characterized in that, comprises the following steps:
Rotating disk rotates in 90 ° of pauses of every rotation mode once, described in during each pause, the position of four working cells is corresponding with four work stations respectively, in dial rotation four pauses of a week, the position of each working cell is corresponding with described four work stations successively, and each working cell is action below experience successively in the rotation process of a week:
(1) when this working cell is positioned at turnover card station, card transfer device takes out the card that has completed welding in clamping sheet positioning mechanism to send back on card pipeline, and a card to be welded in card pipeline is sent in clamping sheet positioning mechanism; Meanwhile, chip transfer mechanism is transported to a chip to be welded in level on chip switching mechanism;
(3) when this working cell is rotated further first welding post of arrival, at rotation process chips switching mechanism, the chip of level is turned into vertical state, and make two solder joints of chip aim at and approach two antennas to be welded, the soldering tip by welder during off-position is welded on article one antenna on first solder joint of chip;
(4) when this working cell is rotated further second welding post of arrival, in rotation process and under off-position state, chip switching mechanism keeps attitude and the invariant position of chip, and the soldering tip by welder during off-position is welded on second antenna on second solder joint of chip;
(5) when this working cell is rotated further turnover card station, repeat the action of above-mentioned steps (1), enter the work of next circulation.
The utility model compared with prior art has following beneficial effect:
1, efficiency improves greatly.The time and the dial rotation time sum once that during the Welder of every card, equal to weld a strip antenna, the every rotation of rotating disk once, can go out a card having welded, compared with prior art, reduce half (equaling to weld the time sum of two strip antennas existing weld interval) weld interval, and saved a large amount of non-cutting times, production efficiency obtains large increase.In the action of each station, the needed time of welding post is maximum, therefore when welding post welds, turnover card station can complete into card, card release and send into the action of chip, antenna is corrected the rectification that station can complete antenna, at card, enter into chip switching mechanism between welding post and chip can be turned into the form needing, welding post can be worked continuously.
2, the conveying of card realizes by rotating disk, because the motion of rotating disk is that batch (-type) rotates, therefore than being easier to realize accurate control, for example by cam batch (-type) dispenser, realize accurate location, while therefore welding, the positioning precision of chip is high, make welding position there will not be deviation, improve welding quality, and improved the uniformity of Product jointing quality.
3, owing to having adopted turntable structure, welder is arranged on rotating disk outside, the both sides of welder have enough spaces, be convenient to soldering tip to clean, and automatic cleaning apparatus can be set soldering tip is cleaned, by controlling automatic cleaning apparatus, regularly clean, avoid on soldering tip oxide layer to affect between welding quality and just automatically clean, not only time saving and energy saving, and can also avoid because clean not in time and the waste product occurring.,
4, due to comparatively succinct on rotating disk, there is enough operating spaces, therefore easy to maintenance.
Accompanying drawing explanation
Fig. 1 is the schematic perspective view of a specific embodiment of efficient Double interface intelligent card chip welding equipment of the present utility model.
Fig. 2 is the structural representation of card transfer device part in Fig. 1.
Fig. 3~Fig. 5 is the course of work of card transfer device shown in Fig. 2 schematic diagram.
Fig. 6 is the structural representation (activity orientation post is in clamped condition) of clamping sheet positioning mechanism in Fig. 1.
In this Fig. 6 of Fig. 7, work as the structural representation of activity orientation post in releasing orientation.
Fig. 8 is the perspective view of clamping sheet positioning mechanism shown in Fig. 6.
Fig. 9 is the structural representation on rotating disk of clamping sheet positioning mechanism shown in Fig. 6.
Figure 10 is the structural representation of Fig. 1 chips transfer mechanism.
Figure 11 is the structural representation of Fig. 1 chips switching mechanism.
Figure 12 is Figure 11 cam and one group of upset structural representation (top view) between assembly wherein.
Figure 13 is the stereogram of Figure 12.
Figure 14 is the partial structurtes schematic diagram (saving shaft seat, slide and guide post) of structure shown in Figure 13.
Figure 15 is the partial structurtes schematic diagram of structure shown in Figure 13.
Structural representation when Figure 16 is positioned at welding post place for upset assembly.
Figure 17 and Figure 18 are for showing the schematic diagram of upset assembly attitude of turning rod when the diverse location of cam path, for ease of expressing, in figure, adopting cam to rotate and mode that upset assembly is failure to actuate shows that the attitude of turning rod changes, is that with dial rotation, cam path maintains static upset assembly during real work; Wherein in Figure 17, the operative end surface of vacuum cups is in level, and in Figure 18, the operative end surface of vacuum cups is in vertical state.
Figure 19 is the structural representation of the antenna before correcting.
Structural representation when the bat pawl that Figure 20 is vertical state for employing bat line face is clapped line.
Figure 21 is the structural representation after clapping pawl in Figure 20 and leaving, and in figure, double dot dash line partly represents the position of antenna in Figure 20.
Figure 22~Figure 24 is the structural representation that in Fig. 1, antenna is clapped line apparatus, and wherein, Figure 22 is front view, and Figure 23 is left view, and Figure 24 is stereogram.
Figure 25 is that antenna shown in Figure 22~Figure 24 is clapped the perspective view that line apparatus is clapped pawl at home and abroad.
Figure 26 and Figure 27 are the perspective view of clapping pawl in antenna shown in Figure 22~Figure 24 is clapped in line apparatus.
Figure 28 is the structural representation that antenna shown in Figure 22~Figure 24 is clapped beater mechanism rotation formation correction angle α in line apparatus.
Figure 29~Figure 36 is for showing bat line process schematic diagram of the present utility model, and wherein, Figure 29 is the structural representation while clapping the descending arrival antenna of pawl place, the partial enlarged drawing that Figure 30 is Figure 11; Figure 31 is the structural representation of clapping when pawl is descending reaches home, the partial enlarged drawing that Figure 32 is Figure 31; Structural representation when Figure 33 claps line for clapping pawl, the partial enlarged drawing that Figure 34 is Figure 33; Figure 35 leaves the structural representation after antenna for clapping pawl, and in figure, two-dot chain line is partly the position of antenna in Figure 33, the partial enlarged drawing that Figure 36 is Figure 35.
The structural representation of welder and soldering tip cleaning device in this Fig. 1 of Figure 37.
The specific embodiment
Below in conjunction with embodiment and accompanying drawing, the utility model is described in further detail, but embodiment of the present utility model is not limited to this.
Referring to Fig. 1, efficient Double interface intelligent card chip welding equipment of the present utility model comprise by card to be welded 1 deliver to turnover card station a the card transfer device 7 that card weld 1 is taken out from turnover card station a, by chip 5 be transplanted on chip transfer mechanism 4 that turnover blocks station a, by chip 5 from level be turned into the chip switching mechanism 9 of vertical state, for the antenna apparatus for correcting of RECTIFYING ANTENNA 11 end perpendicularity, two welders that antenna end solder joint corresponding to chip 5 welded, rotating disk 6 and the frame 10 of the accurate off-position of batch (-type), wherein:
Described rotating disk 6 is provided with four along the circumferential direction equally distributed working cells, is provided with clamping sheet positioning mechanism 8 and chip switching mechanism 9 in each working cell; The periphery of rotating disk 6 is fixed with along equally distributed four work stations of circumferencial direction, be respectively a turnover card station a, an antenna is corrected station b and two welding post c, d, and described turnover card station a, antenna correct station b and welding post c, d and are arranged in order along the rotation direction of rotating disk 6; Rotating disk 6 often turns 90 ° of pauses once, described in during each pause, the position of four working cells is corresponding with four work stations respectively, at rotating disk 6, rotate in one week pausing for four times, the position of each working cell is corresponding with described four work stations successively, completes successively that card turnover, antenna are corrected, the welding job of left and right antenna end and the corresponding solder joint of chip.
Described card transfer device 7 and chip transfer mechanism 4 are arranged on turnover card station a, and described antenna apparatus for correcting is arranged on antenna and corrects station b; Described welder 3 is arranged on welding post c, d.
Referring to Fig. 1 and Fig. 2, described card transfer device 7 comprises pivoted arm 1a, be located at the suspension rod 3a to downward-extension at pivoted arm 1a two ends, vacuum cups 4a, the rotating shaft 2a being connected with pivoted arm 1a middle part of suspension rod 3a lower end is set and drive shaft 2a rotates and the driving mechanism of elevating movement; The each rotational angle of described pivoted arm 1a is 180 °, every rotation once, in two vacuum cups 4a on two suspension rods at pivoted arm two ends, a card 1 transfer station place that is positioned at card pipeline, another is positioned at the turnover card station a place on rotating disk 6.Described driving mechanism comprises motor 5a, synchronous belt drive mechanism 6a and the lifting rocking type dispenser connecting successively, by lifting rocking type dispenser, drive rotating shaft 2a can carry out elevating movement and rotation simultaneously, this lifting rocking type dispenser is existing product, for example, the PPOX063-180015SSS1-X011597 type product that can select Japanese CKD company to produce.
Referring to Fig. 3~Fig. 5, the operation principle of above-mentioned card transfer device 7 is: when needs enter card and card release, in vacuum cups 4a on two suspension rod 3a, the top of the card to be welded 1 at a card transfer station place that is positioned at sheet pipeline, another is positioned at the top (referring to Fig. 3) of the complete card 1 of the welding at the turnover card station a place on rotating disk 6; Then rotating shaft 2a moves downward, and two vacuum cups 4a draw two cards 1; Rotating shaft 2a moves upward subsequently, and two vacuum cups 4a pick up (referring to Fig. 4) by two cards 1; Then rotating shaft 2a Rotate 180 ° move downward (referring to Fig. 5), sends the complete card 1 of welding the card transfer station place of sheet pipeline back to, and card to be welded 1 is sent into the turnover card station a place on rotating disk 6, completes and once enters card and card release; When next working cell arrives turnover card station a, repeat above-mentioned action, so cyclically work.
Referring to Fig. 1, Fig. 6~Fig. 8, described clamping sheet positioning mechanism 8 comprise be located on rotating disk 6 for clamping five locating dowels on four limits of card 1, locating dowel on wherein two adjacent edges of card 1 is stationary positioned post 1b, this stationary positioned post 1b is three, locating dowel on all the other two adjacent edges is activity orientation post 2b, and the activity orientation post 2b on each limit is one.In described three stationary positioned post 1b, two long edge positions that are arranged at card 1 wherein, another one is arranged at the minor face place of card 1, and described three stationary positioned post 1b can be positioned at well-determined position by card 1, by two activity orientation post 2b, is clamping.Each limit of card 1 at least has a locating dowel like this, makes registration reliable.Each activity orientation post 2b is formed and is rotatably connected by rotating shaft 6b and rotating disk 6, thereby can form the motion of unclamping or clamping card 1; The bottom of activity orientation post 2b is provided with inclined plane 31b, and 31b place, this inclined plane is provided with and can acts on this inclined plane 31b and go up and promote the straight-line motion mechanism that activity orientation post 2b rotates around described rotating shaft 6b; Described each activity orientation post 2b is also connected with under normality and impels this activity orientation post 2b to be clamped in the spring (not showing spring in figure) on card 1 edge, and this spring adopts common tension spring.
Referring to Fig. 6~Fig. 8, particularly, two inclined plane 31b on described two activity orientation post 2b are close to each other and be "eight" shape, described straight-line motion mechanism is fixed in frame, this straight-line motion mechanism comprises cylinder 4b and two impeller 5b, described impeller 5b is arranged on the output element of cylinder 4b, two impeller 5b lay respectively at the below of two inclined plane 31b on activity orientation post 2b, when the output element of cylinder 4b moves upward, described impeller 5b acts on the 31b of inclined plane.In order to reduce friction, described impeller 5b adopts runner.Can synchronously promote like this two activity orientation post 2b and rotate, there is compact conformation, coordination, and can control all detent mechanisms on all stations on rotating disk 6 by a straight-line motion mechanism.
Referring to Fig. 6~Fig. 8, described activity orientation post 2b comprises cylinder and is located at the contiguous block 3b of cylinder bottom, this contiguous block 3b has the extension extending along three directions, one of them extension is connected with cylinder, another extension is connected by rotating shaft 6b with rotating disk 6, and described inclined plane 31b is set on the 3rd extension; The bottom surface of described rotating disk 6 is provided with rotating shaft 6b mount pad 7b, and described rotating shaft 6b is connected on this rotating shaft mount pad 7b by bearing.
Referring to Fig. 9, described rotating disk 6 is being provided with activity orientation post 2b corresponding position the through hole 62 that diameter is greater than the diameter of this activity orientation post 2b, the cylinder of described activity orientation post 2b stretches out this through hole 62 from bottom to top, be convenient to like this swing of activity orientation post 2b, and while there is no card 1 in detent mechanism, can position activity orientation post 2b.
Referring to Fig. 6 and Fig. 7, the operation principle of above-mentioned clamping sheet positioning mechanism 8 is: under normality, if there is card 1 at detent mechanism place, the spring locating dowel 2b that innervates acts on two limits of card 1, other two limits of card 1 are close on stationary positioned post 1b, realize the location of card 1 and clamping (referring to Fig. 6); If detent mechanism place does not have card 1, activity orientation post 2b can extend within the scope of the edge of card 1 under the effect of spring; In the time card 1 need to being taken out from detent mechanism or card is sent in empty detent mechanism, described straight-line motion mechanism promotes the inclined plane 31b of activity orientation post 2b, activity orientation post 2b is rotated around rotating shaft 6b, make activity orientation post 2b unclamp card 1 or leave the edge scope of card 1, thereby can take out or send into card (referring to Fig. 7).
Referring to Fig. 1 and Figure 10, described chip transfer mechanism 4 comprises carriage release lever 47 and feeder assembly, the lower end of described carriage release lever 47 is provided with vacuum cups 48, described feeder assembly comprises traverse feed assembly, length feed assembly and vertical feeder assembly, wherein, described traverse feed assembly comprises cross motor 41 and cross lead screw transmission mechanism, described longitudinal feed mechanism comprises longitudinal motor 43 and longitudinal leadscrew transmission mechanism, described vertical feeder assembly comprises vertical motor 45 and vertical lead-screw drive mechanism, described longitudinal motor 43 is arranged on the sliding part 42 of horizontal lead-screw drive mechanism, described vertical motor 45 is arranged on the sliding part 44 of longitudinal leadscrew transmission mechanism, described carriage release lever 47 is arranged on the sliding part 46 of vertical lead-screw drive mechanism.Above-mentioned traverse feed assembly, length feed assembly and vertical feeder assembly are used for driving carriage release lever 47 to move in three dimensions, and stamping-out chip out in chip blanking apparatus 11 is transplanted in chip switching mechanism 9.
Referring to Figure 11 and Figure 12, described chip switching mechanism 9 comprises the cam 2c being fixedly connected with frame and is arranged on four groups of upset assemblies on rotating disk 6, that is each place, working cell on rotating disk 6 arranges one group of upset assembly, every group of connector 4c that upset assembly comprises turning rod 3c and connects described cam 2c and turning rod 3c.
Referring to Figure 12~Figure 18, described cam 2c is provided with cam path 21c, this cam path 21c is formed by connecting by four sections, wherein two sections is isometrical arc section, be respectively large isometrical arc section 22c and little isometrical arc section 23c, all the other two sections for to be connected in the changeover portion 24c between large isometrical arc section 22c and little isometrical arc section 23c two ends, and 24c is linearly for this changeover portion.One end of described turning rod 3c is provided with vacuum cups 6c, for absorption chip 5; Middle part is connected by rotating shaft with rotating disk 6, and the axis of this rotating shaft forms the central point 34c of rotary movement; The other end of turning rod 3c is connected by chute slide block structure with one end of described connector 4c, and the other end of connector 4c is provided with the 41c of sliding traction portion extending in cam path 21c, and the 41c of this sliding traction portion is cylindrical, to reduce friction.
Referring to Figure 11~Figure 18, described turning rod 3c is formed by connecting by epimere 31c, stage casing 32c and hypomere 33c, and vertical connection between described epimere 31c and stage casing 32c and between hypomere 33c and stage casing 32c, wherein, described vacuum cups 6c is connected on epimere 31c; Described stage casing 32c is formed and is rotatably connected by rotating shaft and rotating disk 6, and connected mode is, the bottom surface of described rotating disk 6 is provided with shaft seat 1c, and described rotating shaft is arranged on this shaft seat 1c; Described chute slide block structure is arranged on hypomere 33c, this chute slide block structure comprises the cylindrical slider 5c on the chute 42c being arranged on connector 4c and the hypomere 33c that is connected to turning rod 3c, described cylindrical slider 5c is matched with in chute 42c, by this chute slide block structure, make connector 4c and turning rod 3c that vertical relative displacement can occur, thereby can successfully drive turning rod 3c overturn (referring to Fig. 3~Fig. 5).The upper end of described connector 4c is connected with slide 8c, and this slide 8c is provided with gathering sill, is provided with the guide post 7c fixing with rotating disk 6 in this gathering sill; By this structure, can guiding connections 4c radially slip (referring to Fig. 3 and Fig. 5) in rotating disk 6 rotation processes.Place, each working cell on described rotating disk 6 is provided with the slotted hole 61 for allowing turning rod 3c stretch out from bottom to top, for the flip-flop movement of turning rod 3c provides activity space (referring to Figure 11).
Referring to Figure 11, Figure 12, Figure 17 and Figure 18, the large isometrical arc section 22c of described cam path 21c and two end points of little isometrical arc section 23c form respectively a work station point, wherein, rotation direction along rotating disk 6, two work station points of large isometrical arc section 22cc are respectively work station point A and work station point B, two work station points of little isometrical arc section 23c are respectively work station point C and work station point D, wherein work station point A is corresponding with the position of turnover card station a, work station point B is corresponding with the position that antenna is corrected station b, work station point C and work station point D and two welding post c, the position of d is corresponding, when the 41c of sliding traction portion on described connector 4c moves in large isometrical arc section 22c with rotating disk 6, the operative end surface of described vacuum cups 6c is the level of state, in the time of in the 41c of this sliding traction portion moves to little isometrical arc section 23c, the operative end surface of described vacuum cups 6c is vertical state, when the 41c of this sliding traction portion moves in changeover portion 24c, the state that the operative end surface of described vacuum cups 6c is in level and vertically changes between state.
The operation principle of said chip switching mechanism 9 is:
Referring to Figure 11~Figure 18, rotating disk 6 drives turning rod 3c and connector 4c to circle, the 41c of sliding traction portion on connector 4c moves in the cam path 21c of cam 2c, the 41c of this sliding traction portion is in the motion process of a week, except circling, also do radial motion simultaneously, wherein radial motion makes connector 4c can drive turning rod 3c to make flip-flop movement around rotating shaft, specifically: when the 41c of sliding traction portion is positioned at large isometrical arc section 22c, the operative end surface of described vacuum cups 6c is the level of state, under this state, chip to be welded 5 is delivered on vacuum cups 6c, when the 41c of sliding traction portion is positioned at little isometrical arc section 23c, the operative end surface of described vacuum cups 6c is vertical state, under this state, carry out chip 5 welding.In conjunction with four stations that have in rotating disc type flow system: it is welding post c, d that turnover card station a, line are corrected station and two, cam path 21c is also divided into four work station points, rotation direction along rotating disk 6, the two ends of large isometrical arc section 22c are respectively work station point A and work station point B, the two ends of little isometrical arc section 23c are respectively work station point C and work station point D, wherein work station point A is corresponding with the position of turnover card station a, work station point B is corresponding with the position that antenna is corrected station b, and work station point C and work station point D are corresponding with the position of two welding post c, d; When the 41c of sliding traction portion is positioned at work station point A, the operative end surface of vacuum cups 6c is the level of state, and now can on rotating disk 6, send into, take out card 1, sends into chip 5 simultaneously; The 41c of sliding traction portion moves to the process of work station point B from work station point A, the operative end surface of vacuum cups 6c is still the level of state (owing to also not arriving welding post c, d, keep the level can be in order to avoid antenna remedial action is counteracted), when work station point B, complete antenna rectification work (referring to Figure 17); The 41c of sliding traction portion moves to the process of work station point C from work station point B, the operative end surface of vacuum cups 6c is turned to vertical state (referring to Figure 18) from level, when work station point C, chip 5, in vertical state, carries out the welding of article one antenna 11 of chip 5 and card; The 41c of sliding traction portion moves to the process of work station point D from work station point C, and the operative end surface of vacuum cups 6c keeps level, when work station point D, carries out the welding of the second antenna 11 on chip 5 and card; The last sliding traction 41c of portion moves to the process of work station point A from work station point D, and level is turned over and gone back to the operative end surface of vacuum cups 6c from vertical state, when work station point A, sends into chip 5, enters the work of next circulation.
Referring to Figure 22~Figure 27, described antenna apparatus for correcting is antenna beating device, and this antenna beating device comprises two beater mechanisms and for beater mechanism being moved to or moved apart the vertical displacement mechanism of antenna 11.Wherein:
Referring to Figure 22~Figure 24, each beater mechanism comprises Power Component and executive module, and wherein, Power Component has two outputs, and two outputs can do open and close movement, and executive module consists of outer bat pawl 21 and interior bat pawl 22; Described outer bat pawl 21 and interior bat pawl 22 are connected on one of them output of Power Component.The bat line face 211,221 of described outer bat pawl 21 and interior bat pawl 22 is parallel to each other and each is clapped and between line face 211,221 and vertical guide, to form one and revise angle α, this revises angle α by the direction skew towards another beater mechanism forms by the top of the bat line face 211,221 of vertical state, makes the bat line face 211,221 between the bat pawl of two beater mechanisms form "eight" shape.When the bat pawl bat of two beater mechanisms is closed, the distance between two fitting surfaces equals the distance between two solder joint centers on chip, makes antenna 11 distances after correcting equal the distance between two solder joint centers on chip.
Referring to Figure 22~Figure 24, described Power Component is finger cylinder 210, and this finger cylinder 210 has two pneumatic-fingers, folding that can be synchronous.These finger cylinder 210 lateral arrangement, so that the adjustment of attitude obtains described correction angle α.Described vertical displacement mechanism is cylinder 29, and this cylinder 29 is connected in frame 10, on the output element 291 of this cylinder 29, is connected with board component, and described finger cylinder 210 is connected on board component.
Referring to Figure 22~Figure 24, described finger cylinder 210 is connected with board component by adjustable plate 26, between described adjustable plate 26 and board component, be provided with rotating shaft (not showing rotating shaft in figure), this rotating shaft surrounding is provided with attachment screw (not showing screw in figure) both is connected, wherein, described adjustable plate 26 is rectangular in shape, orthogonal two parts are connected with finger cylinder 210 with board component respectively, the center of the part being wherein connected with board component is provided with shaft hole 261, be used for arranging described rotating shaft, surrounding is provided with Long Circle connecting hole 262, for wearing described screw.By described rotating shaft and Long Circle connecting hole 262 are set, make to point between cylinder 210 and board component and can relatively rotate, thereby regulate described correction angle, after adjusting, be fixed on board component.
Referring to Figure 22~Figure 24, described board component comprises substrate 260, vertical adjustment assembly and lateral adjustments assembly, and wherein, described substrate 260 is connected on the output element 291 of vertical displacement mechanism; Described vertical adjustment assembly comprises the vertical adjustment seat 230 that is fixed on substrate 260, is located at vertical adjustment slide block 221 and vertical adjustment screw rod 240 in vertical adjustment seat 230, one end of described vertical adjustment screw rod 240 is fixed on vertical adjustment slide block 221, and the other end passes through vertical adjustment seat 230 and is threaded with it; Described lateral adjustments assembly comprise be fixed on vertical adjustment slide block 221 lateral adjustments seat 27, be located at lateral adjustments slide block 250 and lateral adjustments screw rod 28 in lateral adjustments seat 27, one end of described lateral adjustments screw rod 28 is fixed on lateral adjustments slide block 250, and the other end passes through lateral adjustments seat 27 and is threaded with it; Described finger cylinder 210 is fixed on lateral adjustments slide block 250.By above-mentioned vertical adjustment assembly, can regulate the vertical position of finger cylinder 210, thereby regulate the vertical stroke while clapping line; By described lateral adjustments assembly, can regulate the lateral attitude of finger cylinder 210, thereby regulate the distance between two fitting surfaces, to adapt to the bat line of the antenna 11 of different distance.
Referring to Figure 22~Figure 24, two outputs of described finger cylinder 210 are respectively outer output 23 and interior output 24, wherein, described outer output 23 is provided with outside link plate 25, this outside link plate 25 is connected by screw with described outer bat pawl 21, described outer bat pawl 21 is provided with slotted hole 213, between outer bat pawl 21 and connecting plate, by the screw through this slotted hole 213, links together; Described interior output 24 is connected with interior bat pawl 22.Described slotted hole 213 is set and is convenient to adjust the lateral separation between outer bat pawl 21 and interior bat pawl 22.
Referring to Figure 22~Figure 25, described outer bat pawl 21 consists of lateral part and vertical part, and wherein, the lateral surface of vertical part forms claps line face 211, and acclivitous inclined plane 212 is arranged in the bottom surface of this vertical portion.Its object is, when the bottom margin of the bat line face 211 of outer bat pawl 21 arrives following chip groove 12 place, card 1 surface, the inclined plane 212 due to described in existing, makes the bottom of the vertical portion of outer bat pawl 21 can not encounter card 1 surface, the card 1 of avoiding wounding.The bottom margin of described bat line face 211 is provided with small round corner, avoids breaking antenna.
Referring to Figure 22~Figure 24, Figure 26 and Figure 27, described interior bat pawl 22 comprises bat line plate 223 connected vertically and side plate 224, and the inner surface of clapping line plate 223 forms claps line face 221, and the two sides of described side plate 224 bottoms are equipped with acclivitous inclined plane 222.By described inclined plane 222 is set, when the bottom margin of the bat line face 211 of outer bat pawl 21 arrives chip groove 12 place below card 1 surface, the bottom of interior bat pawl 22 also can enter in chip groove 12, owing to there being described inclined plane 222, card 1 surface can not encountered in the bottom of interior bat pawl 22, the card 1 of avoiding wounding.
The course of work that above-mentioned antenna is clapped line apparatus 2 is:
Utilize two pairs can folding bat pawl respectively two antennas of having provoked 11 are patted, clap two bat line faces 211 of clapping pawl in pawl for every pair, 221 are parallel to each other and each bat line face 211, 221 and vertical guide between form one and revise angle α (as shown in figure 28), two pairs of bat line faces 211 of clapping between pawl, 221 form "eight" shape (is equivalent to will be positioned at the bat line face 211 on the left side in Figure 22, 221 be in bat pawl on vertical guide clockwise one of deflection revise angle α, the bat line face 211 on the right will be positioned at, the 221 bat pawls that are on vertical guide are revised angle α around one of counter clockwise direction deflection), while clapping line, clap pawl synchronous working for two pairs, every pair of bat line process of clapping pawl is:
(1) the bat pawl under open configuration moves to antenna to be patted 11 places from the top down, and this antenna 11 is entered between two bat line faces 211,221 of clapping pawls (referring to Figure 29 and Figure 30); Clapping pawl continues to move downward until clap bottom margin arrival card 1 following chip groove 12 places, surface of the bat line face 211 of pawl 21 outward, in this process, the bottom margin of the bat line face 211 of described outer bat pawl 21 flattens a segment distance by the root of antenna 11, makes the root of antenna 11 overlay on the bottom surface of chip groove 12 (participation Figure 31 and Figure 32);
(2) then the bat of two bat pawls is closed, and antenna 11 is clamped between two bat line faces 211,221 and corrects (referring to Figure 33 and Figure 34), claps pawl and opens, and upwards move apart antenna 11 (referring to Figure 35 and Figure 36) with latter two; When two bat pawls leave antenna 11, antenna 11 is under the effect of back stretch, by the state that departs from vertical guide originally (in Figure 34 or Figure 36 shown in double dot dash line part), automatically revert to plumbness (in Figure 36 shown in solid line part), the angle departing from equals described correction angle α, so far completes the rectification of this antenna 11.
The operation principle of above-mentioned antenna being clapped to line apparatus 2 below in conjunction with accompanying drawing is described in detail:
Referring to Figure 19~Figure 21, before carrying out bat Wiring technology of the present utility model, card 1 need to experience following process: be first to mill out chip groove 12 with two strip antenna 11 corresponding positions on card 1, the antenna 11 that makes to be hidden in card 1 reveals, during milling chip groove 12, after antenna 11 reveals, need to be by two strip antennas 11 to two lateral bucklings of chip groove 12 (bearing of trend in card oppositely bends along it to be equivalent to antenna 11), make it close to the state lying low at card face, in order to avoid antenna 11 millings are disconnected during groove milling; Then two strip antennas 11 need to be provoked to erected state (referring to Figure 19), so just be convenient to clap line; Antenna 11 is before provoking, and because antenna 11 has oppositely bent, this reverse bending structure of antenna 11 roots makes it to have elastic restoring force, that is has the trend of recovering this bending state.Therefore after antenna 11 is provoked, under the effect of described elastic restoring force, described antenna 11 forms outward-dipping state, under this state, if the bat pawl 2d that is vertical state by a pair of bat line face pats the top of antenna 11, can be remedied to the top of antenna 11 perfect condition (referring in Figure 20 and Figure 21 shown in two-dot chain line part) of vertical, this correcting process comprises to the stretching of antenna 11 bending shapes and to the passing of lateral attitude to be corrected, yet after bat pawl 2d unclamps, owing to there being above-mentioned elastic restoring force, the top of antenna 11 still can change the form of clapping while closing, be offset laterally certain distance (shown in the solid line part in Figure 21), that is make the passing rectification effect partial failure of above-mentioned lateral attitude, the horn mouth shape upwards expanding can be formed at the top of two strip antennas 11, although now the position of two strip antennas 11 generally also in allowed limits, still can with chip on solder joint burn-on, the key factor that this affects product quality beyond doubt, is also the potential risk that produces waste product.
Referring to Figure 29~Figure 36, and after employing the technical solution of the utility model, while clapping line, owing to clapping pawl, continue to move downward until clap bottom margin arrival card 1 near surface of the bat line face 211 of pawl 21 outward, the bottom margin of the bat line face 211 of described outer bat pawl 21 flattens a segment distance by the root of antenna 11 antennas 11, thereby form one section of horizontal segment (referring to Figure 32) consistent with tendency in it is blocking at antenna 11 roots, change so to greatest extent the original reverse bending structure of antenna 11 roots, substantially eliminated the original reset trend of antenna 11 roots.Even if but like this, antenna 11 roots still have small Flexible Reset, the trend resetting remains toward the outer side, this problem by the bat line face 211,221 of described bat pawl is arranged to and vertical guide between form one and revise angle and solve, by this correction angle, offsetting antenna 11 resets at the micro-elastic of clapping after pawl leaves, as long as the deflection angle while allowing described angle correction equal antenna 11 to reset, just can guarantee after antenna 11 resets in desirable vertical state (referring to Figure 36).Described correction angle, by empirical value or repeatedly debugging checking acquisition, also has relation with the material of antenna 11, is generally 3~7 °.
Referring to Figure 37, described welder 3 comprises soldering tip 31 and promotes the feed mechanism that plumb joint is done feed motion, described feed mechanism comprises motor, belt gear 33 and straight-line motion mechanism, described straight-line motion mechanism is lead-screw drive mechanism, this lead-screw drive mechanism comprises the leading screw being connected with the driven pulley of belt gear 33 and the slide 33 matching with leading screw, and described soldering tip 31 is arranged on slide 33.The end of described soldering tip 31 is provided with groove, its role is to, and when soldering tip 31 is during to antenna movement, antenna is accommodated in this groove and pushes the solder joint of chip to, even if make antenna have skew to a certain degree, also can be welded on chip exactly.
The side of described welder 3 is provided with soldering tip cleaning device 14, this soldering tip cleaning device 14 comprises wire brush 141, motor 142 and feeding cylinder 143, wherein, described wire brush 141 is connected on motor 142 main shafts, and described motor 142 is arranged on the output of feeding cylinder 143; The direction of motion of the slide 33 of the direction of motion of the output of described feeding cylinder 143 and welder 3 cathetus motions is perpendicular.Above-mentioned soldering tip cleaning device 14 is for cleaning soldering tip 31, when clean, soldering tip 31 moves to the position corresponding with wire brush 141 along direction of feed, and described cylinder 143 drives wire brush 141 to move to soldering tip 31 places, under the drive of motor 142,141 pairs of soldering tips 31 of wire brush clean.Above-mentioned cleaning course can complete automatically, without manual intervention, time saving and energy saving.
Participate in Fig. 1, Fig. 2 and Figure 13, described rotating disk 6 is connected with drive unit, this drive unit comprises motor 11, synchronous belt drive mechanism 12, cam indexing separator and main shaft 13, wherein, described rotating disk 6 is arranged on main shaft 13, described main shaft 13 is connected with cam indexing separator, and described synchronous belt drive mechanism 12 connects described motor 11 and cam indexing separator.Described cam indexing separator is existing product, and selecting often circles has the cam indexing separator resting for four times.
Referring to Fig. 1~Figure 37, the welding method of utilizing the intelligent card chip of above-mentioned intelligent card chip welder 3 realizations of the present utility model, comprises the following steps:
Rotating disk 6 rotates in 90 ° of pauses of every rotation mode once, described in during each pause, the position of four working cells is corresponding with four work stations respectively, at rotating disk 6, rotate in one week pausing for four times, the position of each working cell is corresponding with described four work stations successively, and each working cell is action below experience successively in the rotation process of a week:
(1) when this working cell is positioned at turnover card station a, card transfer device 7 takes out the card 1 that has completed welding in clamping sheet positioning mechanism 8 to send back on card pipeline, and a card to be welded 1 in card pipeline is sent into (specific works process is referring to the description to card transfer device 7 operation principles above) in clamping sheet positioning mechanism 8; Meanwhile, chip transfer mechanism 4 is transported to (specific works process is referring to the description to chip transfer mechanism 4 operation principles above) on chip switching mechanism 9 by a chip to be welded in level;
(2) when this working cell arrives antenna rectification station b, antenna apparatus for correcting is remedied to correct attitude by two strip antennas, makes the distance between two strip antennas equal the distance between two solder joints on chip (specific works process is referring to antenna being clapped the description of line apparatus 2 operation principles above);
(3) when this working cell arrives first welding post c, chip switching mechanism 9 is turned into vertical state by the chip of level, and make two solder joints of chip aim at and approach two antennas to be welded (specific works process is referring to the description to chip switching mechanism 9 operation principles above), by the soldering tip of welder 3, article one antenna is welded on first solder joint of chip;
(4) when this working cell arrives second welding post d, chip switching mechanism 9 keeps attitude and the invariant position of chips, by the soldering tip of welder 3, second antenna is welded on second solder joint of chip;
(5) when turnover card station a is got back in this working cell, repeat the action of above-mentioned steps (1), enter the work of next circulation.
In the utility model, the quantity of described working cell and work station, can also three or more than four except four; When adopting three stations, comprise respectively turnover card station, antenna rectification station and welding post, wherein in welding post, complete the welding of two strip antennas; When adopting more than four stations, such as increasing, tuck in line (antenna bending is gathered so that be accommodated in chip groove) station, chip upset location station etc., in addition, described work station can be also reserved station or idle station, to increase manufacturing procedure in subsequent production process, also can increase by two distances between station.In a word, utility model design of the present utility model is that the form that a process is accurately paused by turntable intermittent formula is divided into a plurality of procedure of processings, some auxiliary actions (are included in while pausing or in rotation process) before processing to be accordingly prepared in advance, thereby saved non-cutting time, make the every rotation of rotating disk once, have a finished product out, production efficiency has obtained promoting greatly.
Above-mentioned is preferably embodiment of the utility model; but embodiment of the present utility model is not subject to the restriction of foregoing; other any do not deviate from change, the modification done under Spirit Essence of the present utility model and principle, substitutes, combination, simplify; all should be equivalent substitute mode, within being included in protection domain of the present utility model.

Claims (10)

1. an efficient Double interface intelligent card chip welding equipment, it is characterized in that, comprise card to be welded is delivered to turnover card station the card transfer device that card weld is taken out from turnover card station, chip is transplanted on to chip transfer mechanism that turnover blocks station, chip is turned into the chip switching mechanism of vertical state, the antenna apparatus for correcting for RECTIFYING ANTENNA end perpendicularity, the welder that antenna end solder joint corresponding to chip welded and the rotating disk of the accurate off-position of batch (-type) from level, wherein:
Described rotating disk is provided with along the circumferential direction equally distributed a plurality of working cell, is provided with rotating disk and makes clamping sheet positioning mechanism and the chip switching mechanism that batch (-type) rotates in each working cell; The periphery of rotating disk is fixed with along the identical work station of the equally distributed and described working cell of circumferencial direction quantity, described a plurality of work station at least comprises that a turnover card station, an antenna correct station and at least one welding post, and described turnover card station, antenna are corrected station and welding post and be arranged in order along the rotation direction of rotating disk; The rotation in each week of rotating disk is equally divided into by the sub-multiple angle stroke identical with described working cell quantity, sub-multiple angle stroke of every rotation, rotating disk pauses once, described in during each pause, the position of working cell is corresponding with corresponding work station respectively, in dial rotation each pause of a week, the position of each working cell is corresponding with described work station successively;
Described card transfer device and chip transfer mechanism are arranged on turnover card station, and described antenna apparatus for correcting is arranged on antenna and corrects station; Described welder is arranged on welding post.
2. efficient Double interface intelligent card chip welding equipment according to claim 1, it is characterized in that, described working cell is four, correspondingly, described work station is also four, is respectively a turnover card station, an antenna rectification station and two welding posts; The rotation in each week of rotating disk is equally divided into four sub-multiple angle strokes, and each angle stroke is 90 °.
3. efficient Double interface intelligent card chip welding equipment according to claim 1 and 2, is characterized in that, described antenna apparatus for correcting is antenna beating device, and this antenna beating device is arranged on antenna and corrects in the frame of station corresponding position; This antenna beating device comprises two beater mechanisms and for beater mechanism being moved to or moved apart the vertical displacement mechanism of antenna, wherein:
Each beater mechanism comprises having two outputs and two outputs can be made the Power Component of open and close movement and the executive module consisting of outer bat pawl and interior bat pawl, and described outer bat pawl and interior bat pawl are connected on one of them output of Power Component; The bat line face of described outer bat pawl and interior bat pawl is parallel to each other and each is clapped and between line face and vertical guide, to form one and revise angle; Bat line face between the bat pawl of two beater mechanisms forms "eight" shape; When the bat pawl bat of two beater mechanisms is closed, the distance between two fitting surfaces equals the distance between two solder joint centers on chip.
4. efficient Double interface intelligent card chip welding equipment according to claim 1 and 2, it is characterized in that, described card transfer device comprises pivoted arm, be located at the suspension rod to downward-extension at pivoted arm two ends, vacuum cups, the rotating shaft being connected with pivoted arm middle part of suspension rod lower end is set and drive shaft rotates and the driving mechanism of elevating movement; The each rotational angle of described pivoted arm is 180 °, every rotation once, in two vacuum cups on two suspension rods at pivoted arm two ends, a card transfer station place that is positioned at card pipeline, another is positioned at the turnover Ka Gongweichu on rotating disk.
5. efficient Double interface intelligent card chip welding equipment according to claim 1 and 2, it is characterized in that, described clamping sheet positioning mechanism comprise be located on rotating disk for clamping a plurality of locating dowels of the surrounding of card, wherein, locating dowel on wherein two adjacent edges of card is stationary positioned post, stationary positioned post on one of them limit is two, and the stationary positioned post on another limit is one; Locating dowel on all the other two adjacent edges is activity orientation post, and the activity orientation post on each limit is at least one; Each activity orientation post is formed and is rotatably connected by rotating shaft and rotating disk, and the bottom of activity orientation post is provided with inclined plane, and this place, inclined plane is provided with and can acts on this inclined plane and promote the straight-line motion mechanism that activity orientation post rotates around described rotating shaft; Described each activity orientation post is also connected with under normality and impels this activity orientation post to be clamped in the spring on card edge.
6. efficient Double interface intelligent card chip welding equipment according to claim 2, it is characterized in that, described chip switching mechanism comprises the cam being fixedly connected with frame and is arranged on four groups of upset assemblies on rotating disk, every group of connector that upset assembly comprises turning rod and connects described cam and turning rod, wherein:
Described cam is provided with cam path, and this cam path is formed by connecting by four sections, and wherein two sections is isometrical arc section, is respectively large isometrical arc section and little isometrical arc section, and all the other two sections for being connected in the changeover portion between large isometrical arc section and little isometrical arc section two ends;
One end of described turning rod is provided with vacuum cups, and middle part is connected by rotating shaft with rotating disk, and the other end is connected by chute slide block structure with one end of described connector, and the other end of connector is provided with the sliding traction portion extending in cam path;
When the sliding traction portion on described connector moves in large isometrical arc section with rotating disk, the operative end surface of described vacuum cups is the level of state, in the time of in this sliding traction portion moves to little isometrical arc section, the operative end surface of described vacuum cups is vertical state, when this sliding traction portion moves in changeover portion, the state that the operative end surface of described vacuum cups is in level and vertically changes between state;
Two end points of the large isometrical arc section of described cam path and little isometrical arc section form respectively a work station point, wherein, rotation direction along rotating disk, two work station points of large isometrical arc section are respectively work station point A and work station point B, two work station points of little isometrical arc section are respectively work station point C and work station point D, wherein work station point A is corresponding with turnover card work bit position, and work station point B is corresponding with antenna rectification work bit position, and work station point C and work station point D are corresponding with two Welder's bit positions.
7. efficient Double interface intelligent card chip welding equipment according to claim 1 and 2, it is characterized in that, described chip transfer mechanism comprises carriage release lever and feeder assembly, the lower end of described carriage release lever is provided with vacuum cups, described feeder assembly comprises traverse feed assembly, length feed assembly and vertical feeder assembly, wherein, described traverse feed assembly comprises cross motor and cross lead screw transmission mechanism, described longitudinal feed mechanism comprises longitudinal motor and longitudinal leadscrew transmission mechanism, described vertical feeder assembly comprises vertical motor and vertical lead-screw drive mechanism, described longitudinal motor is arranged on the sliding part of horizontal lead-screw drive mechanism, described vertical motor is arranged on the sliding part of longitudinal leadscrew transmission mechanism, described carriage release lever is arranged on the sliding part of vertical lead-screw drive mechanism.
8. efficient Double interface intelligent card chip welding equipment according to claim 1 and 2, it is characterized in that, described welder comprises soldering tip and promotes the feed mechanism that plumb joint is done feed motion, described feed mechanism comprises motor, belt gear and straight-line motion mechanism, described straight-line motion mechanism is lead-screw drive mechanism, this lead-screw drive mechanism comprises the leading screw being connected with the driven pulley of belt gear and the slide matching with leading screw, and described soldering tip is arranged on slide.
9. efficient Double interface intelligent card chip welding equipment according to claim 8, it is characterized in that, also comprise the soldering tip cleaning device that is arranged on welder side, this soldering tip cleaning device comprises wire brush, motor and feeding cylinder, wherein, described wire brush is connected on electric machine main shaft, and described motor is arranged on the output of feeding cylinder; The direction of motion of the slide of the direction of motion of the output of described feeding cylinder and welder cathetus motion is perpendicular.
10. efficient Double interface intelligent card chip welding equipment according to claim 1 and 2, it is characterized in that, described rotating disk is connected with drive unit, this drive unit comprises motor, synchronous belt drive mechanism, cam indexing separator and main shaft, wherein, described rotating disk is arranged on main shaft, and described main shaft is connected with cam indexing separator, and described synchronous belt drive mechanism connects described motor and cam indexing separator.
CN201420434612.7U 2014-08-01 2014-08-01 A kind of efficient Double interface intelligent card chip welding equipment Withdrawn - After Issue CN204018996U (en)

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Publication number Priority date Publication date Assignee Title
CN104148834A (en) * 2014-08-01 2014-11-19 广州市明森机电设备有限公司 Equipment and method for efficiently welding chips of double-interface intelligent cards
CN106933257A (en) * 2017-03-15 2017-07-07 无锡百立德自动化有限公司 Chip intelligent check machine detent mechanism
CN106933257B (en) * 2017-03-15 2023-10-13 广西中科阿尔法科技有限公司 Positioning mechanism of chip intelligent inspection machine
CN107309516A (en) * 2017-07-04 2017-11-03 漳州立达信光电子科技有限公司 A kind of stitch welding machine and its automatic spot welding method
CN107309516B (en) * 2017-07-04 2022-12-09 漳州立达信光电子科技有限公司 Automatic spot welding machine and automatic spot welding method thereof
CN109317846A (en) * 2018-08-14 2019-02-12 苏州库瑞奇自动化有限公司 A kind of full coverage type solar assembly junction box busbar bonding machine
CN110316562A (en) * 2019-06-20 2019-10-11 无锡卡罗特精密机械制造有限公司 A kind of carrying positioning device of rotating disc type power chip
CN111299438A (en) * 2020-03-24 2020-06-19 谷梅彩 Material conveying clamp with adjusting function for machining
CN111299438B (en) * 2020-03-24 2021-10-26 山东欣怡翔精密机械制造有限公司 Material conveying clamp with adjusting function for machining
CN113714579A (en) * 2021-08-23 2021-11-30 南京时恒电子科技有限公司 Chip welding equipment and method

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