CN204000242U - Airflow dyeing machine - Google Patents
Airflow dyeing machine Download PDFInfo
- Publication number
- CN204000242U CN204000242U CN201420133994.XU CN201420133994U CN204000242U CN 204000242 U CN204000242 U CN 204000242U CN 201420133994 U CN201420133994 U CN 201420133994U CN 204000242 U CN204000242 U CN 204000242U
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- Prior art keywords
- dye liquor
- air
- filter
- dye
- cloth
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Abstract
The utility model discloses a kind of airflow dyeing machine, comprise cylindrical shell, be arranged on inner barrel air-current atomising device nozzle assembly, selvage guide mechanism, the air blast being connected with cylindrical shell top, carry cloth wheel and be arranged on the filtering dye liquor device of barrel front end bottom, also comprise the air cleaner that is arranged on inner barrel, described air cleaner is arranged in Venturi tube, and communicates with ventilation shaft; Dye liquor outlet, dye liquor inlet tube communicate with dye liquor fluid reservoir respectively; Venturi tube front side front end is equipped with nozzle air current entrance.The utility model is practical, and efficiency is high, applied widely, is difficult for fold, Sai Bu, and dye liquor can be recycled, and saves dye liquor and the energy.
Description
Technical field
The utility model relates to a kind of textile dyeing machinery equipment, is specifically related to a kind of airflow dyeing machine.
Background technology
In normal dyeing machine, treat that stained clot-h is to pull operation by dye liquor promotion and fabric guide roll.Dyeing adds man-hour, should adjust by fabric types the speed of service, dye liquor cycle-index and the dyeing course of fabric.The dyeing course of normal dyeing machine is: treat that stained clot-h soaks expanded, along with the rising of dye liquor temperature.Hydrone in dye liquor drives dye molecule with the absorption between fiber of certain kinetic energy, infiltration, set, " migration " motion of dyeing, and dye molecule " migration " reaches balance, and dyeing course finishes.In recent years, along with the appearance of the continuous renewal of grey cloth kind, particularly high-quality, high request knitted fabric, such as one side plaiting elastomeric polyurethane fiber fabric, the tight high grammes per square metre plain cloth of ramuscule, highly dense textile knop cloth, ramuscule LACOSTE mesh fabric etc.These high-quality fabrics add man-hour in normal dyeing machine, produce fluffing, wrinkle, the quality problems such as looped pile handstand.For this reason, normal dyeing machine has been carried out to technological transformation. as improved overfall shape, design more piece multiinjector overfall, increases pump discharge, reduces overfall pressure, changes the leaf shape of pump of fluid-flow pump etc.Although improving the dye liquor thrust zone that has improved to a certain extent above-mentioned dyeing quality problem but improve dyeing machine, various Technology design have certain restriction, and, be difficult to improve the rope form running status of fabric guide roll.Although conventional atmospheric overflow dyeing machine has developed into two or more nozzles, improve the ability of expansion grey cloth, reduce impulsive force and the frictional force of grey cloth, improve significantly frivolous elastic fabric dyeing quality and also have certain distance.Therefore,, in order to meet the requirement of more novel high-grade fabric finishing quality, it is very urgent that the transformation of traditional dyeing technology just seems.
Airflow dyeing is for traditional liquid-flow dyeing machine, and fabric is to circulate by means of the gas passage containing wetly or water vapour, carries fabric without dye liquor or aqueous medium, and nearly all fibrous material and its mixture can be bleached and dye.Great advantage is the consumption that has greatly reduced dyestuff, chemical assistant and the energy.But existing airflow dyeing machine, the dye liquor that dyeing has later, without processing, causes product quality not good, or shuts down and process, and causes efficiency lower; Or some dyeing machines, in process of production due to air-flow whirlpool, also easily cause fold phenomenon, or easily cause plug cloth phenomenon.
Utility model content
The purpose of this utility model is to provide a kind of airflow dyeing machine, practical, and efficiency is high, applied widely, is difficult for fold, Sai Bu, and dye liquor can be recycled, and saves dye liquor and the energy.
In order to realize above object, the technical solution of the utility model is as follows:
A kind of airflow dyeing machine, comprise cylindrical shell, be arranged on inner barrel air-current atomising device nozzle assembly, selvage guide mechanism, carry cloth wheel, the air blast being connected with cylindrical shell top, carry cloth wheel and be arranged on the filtering dye liquor device of barrel front end bottom, described inner barrel is provided with air cleaner, described air cleaner is arranged in Venturi tube, and communicates with ventilation shaft; The top and bottom of described air-current atomising device nozzle assembly front end are all provided with dye liquor injector, on described dye liquor injector, be provided with dye liquor outlet, between dye liquor injector and shell, be provided with dye liquor fluid reservoir, described dye liquor outlet, dye liquor inlet tube communicate with dye liquor fluid reservoir respectively; Described dye liquor fluid reservoir lower surface is provided with dye filtering device, and dye filtering device is connected with heat exchanger by conduit, and dye filtering device also communicates with dye liquor outlet and the dye liquor inlet tube of air-current atomising device nozzle assembly upside; Described Venturi tube front side front end is provided with nozzle air current entrance, and rear end is provided with nozzle; Described selvage guide mechanism by cloth guide tube by cylindrical shell, carry cloth wheel chamber and Ti Bu wheel is connected in turn.
Described air cleaner, comprises filter shell ring, and one end of filter shell ring is connected with air outlet, and its other end is provided with shrouding, and the inside of filter shell ring is provided with the screen pack shell ring being connected with shrouding.
Described screen pack shell ring is fixed in described filter shell ring by pipe, and described screen pack shell ring comprises air filtration bucket, on air filtration bucket, is provided with screen cloth, and screen cloth is fixed by lock ring.
Described filtering dye liquor device comprises decelerator, turning cylinder, filter cylinder, flight, filter screen and motor and automatic control system; Described flight is around filter cylinder inside, and is contained on turning cylinder; Described turning cylinder is connected with decelerator, and filter screen is fixed on filter cylinder.
Compared with prior art, the utlity model has following advantage: the utility model airflow dyeing machine makes fabric only circulate by means of the gas passage containing wetly or water vapour at whole dyeing course, carry fabric without dye liquor or aqueous medium, greatly reduced the consumption of fuel, chemical assistant and the energy; The product process flow that the utility model is produced is short, and the filter process of fuel is processed without shutting down, and efficiency is high; The design of the utility model Venturi tube and air flow inlet allows the product department producing produce fold and Sai Bu phenomenon, and the product quality of producing is high; The utility model is practical, and efficiency is high, applied widely, and dye liquor can be recycled, and saves dye liquor and the energy.
Brief description of the drawings
Below in conjunction with accompanying drawing, the utility model is described further:
Fig. 1 is structural representation of the present utility model;
Fig. 2 is the structural representation of part air cleaner of the present utility model;
Fig. 3 is the structural representation of part filtering dye liquor device of the present utility model.
Number in the figure is: 1 dye liquor fluid reservoir; 2 dye liquor injectors; 3 dye liquor outlets; 4 fabric input mouths; 5 heat exchangers; 6 dye liquor inlet tubes; 7 cylindrical shells; 8 Venturi tubes; 9 air flow inlets; 10 nozzle air current entrances; 11 air blasts; 12 air cleaners; 13 nozzles; 14 exit slots; 15 carry cloth wheel chamber; 16 carry cloth wheel; 17 cloth guide tubes; 18 ventilation shafts; 19 filtering dye liquor devices; 20 air-current atomising device nozzle assemblies.
1201 filter shell rings; 1202 screen pack shell rings; 1203 lock rings; 1204 screen clothes; 1205 air filtration buckets; 1206 shroudings; 1207 pipes; 1901 dye liquor entrances; 1902 decelerators; 1903 turning cylinders; 1904 flights; 1905 filter screens; 1906 filter cylinders; 1907 floss holes.
Detailed description of the invention
Below in conjunction with drawings and the specific embodiments, the utility model is described in further detail.
Fig. 1 is the structural representation of a kind of multifunction picture collective drawing of the utility model: a kind of airflow dyeing machine, comprise cylindrical shell 7, be arranged on cylindrical shell 7 inside air-current atomising device nozzle assembly 20, selvage guide mechanism, carry cloth wheel 16 and be arranged on the filtering dye liquor device 19 of barrel front end bottom, the air blast 11 being connected with cylindrical shell 7 tops, described cylindrical shell 7 inside are provided with air cleaner 12, described air cleaner 12 is arranged in Venturi tube 8, and communicates with ventilation shaft 18; The top and bottom of described air-current atomising device nozzle assembly 20 front ends are all provided with dye liquor injector 2, on described dye liquor injector 2, be provided with dye liquor outlet 3, between dye liquor injector and shell, be provided with dye liquor fluid reservoir 1, described dye liquor outlet 3, dye liquor inlet tube 6 communicate with dye liquor fluid reservoir 1 respectively; Described dye liquor fluid reservoir 1 lower surface is provided with dye filtering device, and dye filtering device is connected with heat exchanger 5 by conduit, and communicates with dye liquor outlet 3 and the dye liquor inlet tube 6 of air-current atomising device nozzle assembly upside; Described Venturi tube 8 front side front ends are provided with nozzle air current entrance 10, and rear end is provided with nozzle 13, can make like this fabric be difficult for fold, and can not produce plug cloth phenomenon; Described selvage guide mechanism by cloth guide tube 17 by cylindrical shell 7, carry cloth wheel chamber 15 and Ti Bu wheel 16 is connected in turn.Due to the effect of high energy atomization air flow, make to treat that stained clot-h, in turbulent expansion state, eliminated folding line phenomenon; It has that air-flow promotes and even reflux, makes textile knop cloth looped pile in well-regulated heeling condition, makes the looped pile marshalling produced, and product quality is high.
The throughput of air flow inlet 9 can be by regulating centrifugal blower 11 air port flows, and two yarn pearl ground fabric are fully expanded, and dye molecule is vaporific vigor, increase, and penetrability strengthens, and has reached the good Color of level-dyeing property.Due to the centrifugal air blast effect of air blast 11, make rope form grey cloth be expanded and advance, between jet hole and airflow orifice, form low-pressure area, making dye liquor be vaporized into rapidly dye molecule kinetic energy vaporific, atomization increases simultaneously, and penetrability strengthens, now, vaporific dye molecule particulate volume is less than liquid dyes molecular volume, and dye molecule " migration " number of times within the unit interval increases, and has improved the dyeing level dyeing degree of grey cloth, on having shortened, dye the time, reproducibility is good.In addition, due to mist flow effect, the dye molecule of refinement more easily enters discounting place of grey cloth, therefore be difficult for producing look flower and dyeing folding line.
Fig. 2 is the structural representation of air cleaner 12, comprise filter shell ring 1201, one end of filter shell ring 1201 is connected with air outlet, and its other end is provided with shrouding 1206, and the inside of filter shell ring 1201 is provided with the screen pack shell ring 1201 being connected with shrouding 1206.Described screen pack shell ring 1201 is fixed in described filter shell ring 1201 by pipe 1207, and described screen pack shell ring 1201 comprises air filtration bucket 1205, is provided with screen cloth 1204 on air filtration bucket 1205, and screen cloth 1204 is fixed by lock ring 1203.When in production process, air cleaner 12 can constantly filter the knitting wool of cylindrical shell 7 interior generations, makes no-sundries in production process, and has reduced gas whirlpool.
Fig. 3 is the structural representation of filtering dye liquor device 19, comprises decelerator 1902, turning cylinder 1903, filter cylinder 1906, flight 1904, filter screen 1905 and motor and automatic control system composition; Described flight 1904 is around filter cylinder 1906 inside, and is contained on turning cylinder 1903; Described turning cylinder 1903 is connected with decelerator 1902, and filter screen 1905 is fixed on filter cylinder 1906.In the time that dye liquor enters filtering dye liquor device 19 from dye liquor entrance 1901, by regulating decelerator 1902, can regulate the intensity of filtration system.In process of production, dye liquor is constantly filtered, remove foreign material, and automatically discharge floss hole 1907, efficiency is high.
The course of work of the present embodiment is as follows: when cloth enters front nozzle lid from fabric input mouth 4, dye liquor injects directly on cloth from dye liquor outlet 3.Air-flow is taken over and is entered nozzle through the peripheral clearance of air flow inlet 9 and rear nozzle head from air-flow, drives cloth to advance.Dye liquor is atomization in nozzle component, and cloth enters and in rear nozzle head, contacts the dyeing of atomization dye liquor.After piece dyeing, under the promotion of high pressure draught, export mass flowing nozzle from cloth.Air in the staining bath of airflow dyeing machine, through the filtration of screen pack shell ring 1201, is removed cloth bits wherein, then flows to ventilation shaft 18 from filter shell ring 1201.Finally, flow out exit slot 14 by selvage guide mechanism, flow into and carry in cloth wheel 16.
Claims (4)
1. an airflow dyeing machine, comprise cylindrical shell (7), be arranged on cylindrical shell (7) inner air-current atomising device nozzle assembly (20), selvage guide mechanism, carry cloth wheel (16), the air blast (11) being connected with cylindrical shell (7) top, carry the filtering dye liquor device (19) that cloth is taken turns (16) and is arranged on barrel front end bottom, it is characterized in that: described cylindrical shell (7) inside is provided with air cleaner (12), it is upper that described air cleaner (12) is arranged on Venturi tube (8), and communicate with ventilation shaft (18); The top and bottom of described air-current atomising device nozzle assembly (20) front end are all provided with dye liquor injector (2), on described dye liquor injector (2), be provided with dye liquor outlet (3), between dye liquor injector (2) and shell, be provided with dye liquor fluid reservoir (1), described dye liquor outlet (3), dye liquor inlet tube (6) communicate with dye liquor fluid reservoir (1) respectively; Described dye liquor fluid reservoir (1) lower surface is provided with dye filtering device, dye filtering device is connected with heat exchanger (5) by conduit, and dye filtering device also communicates with dye liquor outlet (3) and the dye liquor inlet tube (6) of air-current atomising device nozzle assembly (20) upside; Described Venturi tube (8) front side front end is provided with nozzle air current entrance (10), and rear end is provided with nozzle (13); Described selvage guide mechanism by cloth guide tube (17) by cylindrical shell (7), carry cloth wheel chamber (15) and carry cloth and take turns (16) and be connected in turn.
2. airflow dyeing machine as claimed in claim 1, it is characterized in that: described air cleaner (12), comprise filter shell ring (1201), one end of filter shell ring (1201) is connected with air outlet, its other end is provided with shrouding (1206), and the inside of filter shell ring (1201) is provided with the screen pack shell ring (1201) being connected with shrouding (1206).
3. airflow dyeing machine as claimed in claim 2, it is characterized in that: described screen pack shell ring (1201) is fixed in described filter shell ring by pipe (1207), described screen pack shell ring (1201) comprises air filtration bucket (1205), on air filtration bucket (1205), be provided with screen cloth (1204), screen cloth (1204) is fixing by lock ring (1203).
4. airflow dyeing machine as claimed in claim 1, is characterized in that: described filtering dye liquor device (19) comprises decelerator (1902), turning cylinder (1903), filter cylinder (1906), flight (1904), filter screen (1905) and motor and automatic control system; Described flight (1904) is around filter cylinder (1906) inside, and is contained on turning cylinder (1903); Described turning cylinder (1903) is connected with decelerator (1902), and filter screen is fixed on filter cylinder (1906).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420133994.XU CN204000242U (en) | 2014-03-24 | 2014-03-24 | Airflow dyeing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420133994.XU CN204000242U (en) | 2014-03-24 | 2014-03-24 | Airflow dyeing machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204000242U true CN204000242U (en) | 2014-12-10 |
Family
ID=52040269
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420133994.XU Expired - Fee Related CN204000242U (en) | 2014-03-24 | 2014-03-24 | Airflow dyeing machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN204000242U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109082799A (en) * | 2018-11-06 | 2018-12-25 | 绍兴三杰纺织印染有限公司 | A kind of air flow dyeing machine and its application method |
| CN109338614A (en) * | 2018-09-21 | 2019-02-15 | 绍兴柯桥展望印染有限公司 | A kind of air flow dyeing machine |
| CN115748160A (en) * | 2022-12-16 | 2023-03-07 | 杭州欣元印染有限公司 | Method for improving heating efficiency of dye vat |
-
2014
- 2014-03-24 CN CN201420133994.XU patent/CN204000242U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109338614A (en) * | 2018-09-21 | 2019-02-15 | 绍兴柯桥展望印染有限公司 | A kind of air flow dyeing machine |
| CN109082799A (en) * | 2018-11-06 | 2018-12-25 | 绍兴三杰纺织印染有限公司 | A kind of air flow dyeing machine and its application method |
| CN109082799B (en) * | 2018-11-06 | 2020-10-09 | 绍兴三杰纺织印染有限公司 | Airflow dyeing machine and using method thereof |
| CN115748160A (en) * | 2022-12-16 | 2023-03-07 | 杭州欣元印染有限公司 | Method for improving heating efficiency of dye vat |
| CN115748160B (en) * | 2022-12-16 | 2024-05-03 | 杭州欣元印染有限公司 | Method for improving heating efficiency of dye vat |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20141210 Termination date: 20150324 |
|
| EXPY | Termination of patent right or utility model |