CN203999604U - With joint efforts upper plug-flow anaerobic reactor - Google Patents
With joint efforts upper plug-flow anaerobic reactor Download PDFInfo
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Abstract
Description
技术领域technical field
本实用新型涉及沼气工程与环境工程领域,具体涉及一种合力上推流厌氧反应器。The utility model relates to the fields of biogas engineering and environmental engineering, in particular to a combined force upward push-flow anaerobic reactor.
背景技术Background technique
利用秸秆、能源植物和垃圾作为原料生产沼气,不仅高效利用了农作物秸秆与垃圾等废弃物,而且还能解决畜禽类粪便沼气原料不足导致沼气工程闲置的问题。由于秸秆、能源植物、垃圾与牛场粪污的纤维素含量较高,在厌氧消化过程中木质纤维素不易分解,容易分层,形成浮渣,流动性较差,出料困难。目前,用于作物秸秆、能源植物、垃圾等高纤维素含量原料的沼气发酵工艺主要有:液态消化、固态消化和固液两相消化工艺,液态消化技术在国外已经被大量应用于混合原料的处理,但由于物料含水率高,该技术所需消化器体积较大,加热和搅拌能耗高,且微生物容易出料流失,由于秸秆固体浓度高,进出料困难,秸秆沼气工程固体消化以序批式投料为主,主要有覆膜槽干式,车库(集装箱)式和红泥塑料厌氧消化工艺,如公告号CN2903075,公告日2007.5.23,专利名称为秸秆高固体衡压发酵沼气池,由于单个消化周期内存在产气高峰、低估明显等特点,因此序批式沼气工程大都采用多个不同消化阶段反应器并联的方式运行。序批式存在生产不稳定,进出料劳动强度大等问题,在劳动力价格日益增加的情况下,这种工艺在大中型沼气的应用越来越受到限制,固液两相消化工艺通过将固相和液相发酵原料分在不同区域,以达到产酸相和产甲烷相分离,并利用沼液回流实现循环接种。根据反应器个数的不同,有分离式两相和一体化两相厌氧消化技术,分离式两相工艺可通过固相消化器的连续投料或多个处于不同消化阶段的序批消化器并联达到整个系统的连续稳定运行,如公告号CN101857882A,公告日2010.10.13,专利名称为一种作物秸秆与畜禽粪便两段式厌氧发酵产沼气的工艺,由于设置多个消化器,投资成本较高,并且两相很难完全分开,产酸相容易产生甲烷。一体化两相厌氧消化技术是在同一反应器内实现固相和液相分区消化的连续厌氧工艺,如公告号CN101020912,公告日2007.8.22,专利名称为一种将甲烷菌回流与粉碎的秸秆原料混合发酵生产沼气的方法,该技术通过连续性投料,出料,使得沼气生产连续稳定,但是,出料仍然困难。如公告号CN202379981U,公告日2012.8.15,专利名称为秸秆厌氧发酵折流式出料装置,该装置在秸秆厌氧发酵出料技术方面尽管有一定的改进,但是经过反复多次试验,仍发现有不足之处,尤其如果进出料周期大于2天时,料液在装置底部的拐角处容易板结,堵塞管道,导致料液不能正常流出。The use of straw, energy plants and garbage as raw materials to produce biogas not only efficiently utilizes waste such as crop straw and garbage, but also solves the problem of idle biogas projects caused by insufficient raw materials for biogas from livestock and poultry manure. Due to the high cellulose content of straw, energy plants, garbage and cattle manure, lignocellulose is not easy to decompose during the anaerobic digestion process, and it is easy to stratify and form scum, which has poor fluidity and is difficult to discharge. At present, the biogas fermentation processes used for raw materials with high cellulose content such as crop stalks, energy plants, and garbage mainly include: liquid digestion, solid-state digestion, and solid-liquid two-phase digestion processes. Liquid digestion technology has been widely used in mixed raw materials abroad. However, due to the high moisture content of the material, this technology requires a large digester volume, high energy consumption for heating and stirring, and the microorganisms are easy to discharge and lose materials. Due to the high concentration of straw solids, it is difficult to feed and discharge materials. Batch-based feeding mainly includes film-covered tank dry type, garage (container) type and red mud plastic anaerobic digestion process, such as the announcement number CN2903075, the announcement date is 2007.5.23, the patent name is straw high solids constant pressure fermentation biogas digester , due to the characteristics of peak gas production and obvious underestimation in a single digestion cycle, most sequencing batch biogas projects operate in parallel with multiple reactors in different digestion stages. The sequence batch type has problems such as unstable production and high labor intensity for feeding and discharging materials. In the case of increasing labor prices, the application of this process in large and medium-sized biogas is becoming more and more restricted. The solid-liquid two-phase digestion process passes the solid phase The raw materials for fermentation and liquid phase fermentation are divided into different areas to achieve the separation of the acid-producing phase and the methanogenic phase, and cyclic inoculation is achieved by using biogas slurry reflux. Depending on the number of reactors, there are separated two-phase and integrated two-phase anaerobic digestion technologies. The separated two-phase process can be fed continuously through solid-phase digesters or parallel connection of multiple sequence batch digesters at different digestion stages To achieve continuous and stable operation of the entire system, such as the announcement number CN101857882A, announcement date 2010.10.13, the patent name is a two-stage anaerobic fermentation biogas production process of crop straw and livestock and poultry manure. Due to the setting of multiple digesters, the investment cost It is relatively high, and the two phases are difficult to completely separate, and the acidogenic phase tends to produce methane. The integrated two-phase anaerobic digestion technology is a continuous anaerobic process that realizes solid-phase and liquid-phase partition digestion in the same reactor, such as the announcement number CN101020912, the announcement date is 2007.8.22, the patent name is a method of refluxing and crushing methane bacteria The method of producing biogas by mixed fermentation of straw raw materials, this technology makes continuous and stable biogas production through continuous feeding and discharging, but it is still difficult to discharge. Such as the announcement number CN202379981U, the announcement date is 2012.8.15, the patent name is straw anaerobic fermentation baffle type discharge device, although the device has certain improvements in the straw anaerobic fermentation discharge technology, after repeated tests, it is still It is found that there are deficiencies, especially if the feeding and discharging cycle is greater than 2 days, the feed liquid is easy to harden at the corner of the bottom of the device, blocking the pipeline, and causing the feed liquid to not flow out normally.
实用新型内容Utility model content
本实用新型克服了现有技术中针对秸秆类高纤维素含量原料沼气发酵过程存在的出料难的不足,提供一种解决秸秆等高纤维原料沼气发酵出料难问题的合力上推流厌氧反应器。The utility model overcomes the problem of difficulty in discharging materials in the biogas fermentation process of raw materials with high cellulose content such as straws in the prior art, and provides a combined force upward push-flow anaerobic method that solves the problem of difficult discharging materials in the biogas fermentation of straws and other high-fiber raw materials. reactor.
为实现上述目的,本实用新型采用以下技术方案:In order to achieve the above object, the utility model adopts the following technical solutions:
一种合力上推流厌氧反应器,由外发酵罐罐体、内发酵罐罐体、进料口、进料管、出料口、出料管、发酵罐罐盖、排气口以及沼气排气管组成,所述内发酵罐罐体安装在外发酵罐罐体内,且所述内发酵罐罐体和外发酵罐罐体同轴设置,所述进料口安装在外发酵罐罐体外壁的下部,所述进料口与进料管连接,所述出料口安装在内发酵罐罐体底壁的中部,所述出料口与出料管连接,所述发酵罐罐盖安装在外发酵罐罐体的上部,所述排气口安装在发酵罐罐盖的上部,所述排气口与沼气排气管连接。A Heli upward push-flow anaerobic reactor, which consists of an outer fermentation tank body, an inner fermentation tank body, a feed inlet, a feed pipe, a feed outlet, a discharge pipe, a fermentation tank cover, an exhaust port, and biogas Composed of exhaust pipes, the inner fermentation tank body is installed in the outer fermentation tank body, and the inner fermentation tank body and the outer fermentation tank body are coaxially arranged, and the feed inlet is installed on the outer wall of the outer fermentation tank The lower part, the feed inlet is connected to the feed pipe, the outlet is installed in the middle of the bottom wall of the inner fermentation tank, the outlet is connected to the outlet pipe, and the cover of the fermentation tank is installed on the outer fermentation tank. The upper part of the tank body, the exhaust port is installed on the upper part of the fermenter tank cover, and the exhaust port is connected with the biogas exhaust pipe.
本技术方案中通过由外发酵罐罐体和内发酵罐罐体组成的双层发酵罐体,内层发酵罐罐体在一定程度上起到分隔浮渣的作用,缓解浮渣的形成,采用推流式,不需要搅拌,可以节约能耗,在通过采用双层结构,利用进料上推力、浮力、沼气上升力等合力作用推动料液上浮,再利用重力和沼气压力的作用推动出料,解决了秸秆等高纤维原料沼气发酵出料难的问题。In this technical scheme, through the double-layer fermentation tank body composed of the outer fermentation tank body and the inner fermentation tank body, the inner layer fermentation tank body plays the role of separating scum to a certain extent, and alleviates the formation of scum. Push-flow type, no need to stir, can save energy consumption. By adopting a double-layer structure, using the combined force of feed thrust, buoyancy, and biogas lift to push the feed liquid up, and then using the effect of gravity and biogas pressure to push the discharge , which solves the problem of difficult discharge of biogas fermentation of high-fiber raw materials such as straw.
更进一步的技术方案是,所述外发酵罐罐体为圆柱形,所述外发酵罐罐体的内直径与外发酵罐体的高度之比为1:3-5。A further technical solution is that the outer fermenter body is cylindrical, and the ratio of the inner diameter of the outer fermenter body to the height of the outer fermenter body is 1:3-5.
更进一步的技术方案是,所述内发酵罐罐体为圆柱形,所述内发酵罐罐体的内直径与内发酵罐罐体的高度之比为1:12-15.5。A further technical solution is that the inner fermenter body is cylindrical, and the ratio of the inner diameter of the inner fermenter body to the height of the inner fermenter body is 1:12-15.5.
更进一步的技术方案是,所述进料口距外发酵罐罐体底部为200-400mm。A further technical solution is that the distance between the feed inlet and the bottom of the outer fermentation tank body is 200-400 mm.
更进一步的技术方案是,所述出料口的直径为500-800mm。A further technical solution is that the diameter of the outlet is 500-800mm.
更进一步的技术方案是,所述发酵罐罐盖为锥形,所述发酵罐罐盖的锥度为50-70度。A further technical solution is that the cover of the fermenter is conical, and the taper of the cover of the fermenter is 50-70 degrees.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the utility model are:
1、发酵罐罐体采用双层设计,内发酵罐罐体在一定程度上起到分离浮渣的作用,缓解浮渣的形成;1. The tank body of the fermentation tank adopts a double-layer design, and the tank body of the inner fermentation tank plays the role of separating scum to a certain extent, and alleviates the formation of scum;
2、利用进料上推力、浮力、沼气上升等合力作用推动料液上浮,再利用重力和沼气压力的作用推动出料,解决了秸秆等高纤维原料沼气发酵出料难的问题;2. Utilize the combined force of feed thrust, buoyancy, biogas rise, etc. to push the feed liquid to float up, and then use gravity and biogas pressure to push the discharge, which solves the problem of difficult discharge of high-fiber raw materials such as straw for biogas fermentation;
3、发酵原料适应性广,既可以用于秸秆、能源植物等高纤维原料的沼气发酵,也可以用于畜禽粪便原料发酵。3. The fermentation raw material has wide adaptability, which can be used for biogas fermentation of high-fiber raw materials such as straw and energy plants, as well as for the fermentation of livestock and poultry manure raw materials.
附图说明Description of drawings
图1为本实用新型一种实施例的合力上推流厌氧反应器的结构示意图。Fig. 1 is a schematic structural view of a Heli upward push-flow anaerobic reactor according to an embodiment of the present invention.
如图1所示,其中对应的附图标记名称为:As shown in Figure 1, the names of the corresponding reference signs are:
1外发酵罐罐体,2内发酵罐罐体,3进料口,4进料管,5出料口,6出料管,7发酵罐罐盖,8排气口,9沼气排气管。1 Outer fermenter body, 2 Inner fermenter body, 3 Feed port, 4 Feed pipe, 5 Feed port, 6 Feed pipe, 7 Fermenter cover, 8 Exhaust port, 9 Biogas exhaust pipe .
具体实施方式Detailed ways
下面结合附图对本实用新型作进一步阐述。Below in conjunction with accompanying drawing, the utility model is further elaborated.
实施例1Example 1
如图1所示的一种合力上推流厌氧反应器,由外发酵罐罐体1、内发酵罐罐体2、进料口3、进料管4、出料口5、出料管6、发酵罐罐盖7、排气口8以及沼气排气管9组成,所述内发酵罐罐体2安装在外发酵罐罐体1内,且所述内发酵罐罐体2和外发酵罐罐体1同轴设置,所述进料口3安装在外发酵罐罐体1外壁的下部,所述进料口3与进料管4连接,所述出料口5安装在内发酵罐罐体2底壁的中部,所述出料口5与出料管6连接,所述发酵罐罐盖7安装在外发酵罐罐体1的上部,所述排气口8安装在发酵罐罐盖7的上部,所述排气口8与沼气排气管9连接。As shown in Fig. 1, a combined push-flow anaerobic reactor consists of an outer fermentation tank body 1, an inner fermentation tank body 2, a feed port 3, a feed pipe 4, a discharge port 5, and a discharge pipe 6. The fermenter tank cover 7, the exhaust port 8 and the biogas exhaust pipe 9 are composed, the inner fermenter tank body 2 is installed in the outer fermenter tank body 1, and the inner fermenter tank body 2 and the outer fermenter tank body The tank body 1 is coaxially arranged, the feed port 3 is installed on the lower part of the outer wall of the outer fermentation tank body 1, the feed port 3 is connected to the feed pipe 4, and the discharge port 5 is installed in the inner fermenter tank body 2 the middle part of the bottom wall, the discharge port 5 is connected to the discharge pipe 6, the fermenter tank cover 7 is installed on the top of the outer fermenter tank body 1, and the exhaust port 8 is installed on the top of the fermenter tank cover 7 In the upper part, the exhaust port 8 is connected with the biogas exhaust pipe 9 .
根据本实用新型的一个实施例,所述外发酵罐罐体1为圆柱形,所述外发酵罐罐体1的内直径与外发酵罐体1的高度之比为1:3。According to an embodiment of the present invention, the outer fermentation tank body 1 is cylindrical, and the ratio of the inner diameter of the outer fermentation tank body 1 to the height of the outer fermentation tank body 1 is 1:3.
根据本实用新型的一个实施例,所述内发酵罐罐体2为圆柱形,所述内发酵罐罐体2的内直径与内发酵罐罐体2的高度之比为1:12。According to an embodiment of the present invention, the inner fermentation tank body 2 is cylindrical, and the ratio of the inner diameter of the inner fermentation tank body 2 to the height of the inner fermentation tank body 2 is 1:12.
根据本实用新型的一个实施例,所述进料口3距外发酵罐罐体1底部为200mm。According to an embodiment of the present utility model, the distance between the feed port 3 and the bottom of the outer fermentation tank body 1 is 200 mm.
根据本实用新型的一个实施例,所述出料口5的直径为500mm。According to an embodiment of the present utility model, the diameter of the discharge port 5 is 500 mm.
根据本实用新型的一个实施例,所述发酵罐罐盖7为锥形,所述发酵罐罐盖7的锥度为50度。According to an embodiment of the present utility model, the cover 7 of the fermenter is conical, and the taper of the cover 7 of the fermenter is 50 degrees.
实施例2Example 2
本实施例与实施例1的不同在于:所述外发酵罐罐体1的内直径与外发酵罐体1的高度之比为1:4,所述内发酵罐罐体2的内直径与内发酵罐罐体2的高度之比为1:14,所述进料口3距外发酵罐罐体1底部为300mm,所述出料口5的直径为650mm,所述发酵罐罐盖7的锥度为60度。The difference between this embodiment and Example 1 is that the ratio of the inner diameter of the outer fermenter body 1 to the height of the outer fermenter body 1 is 1:4, and the ratio of the inner diameter of the inner fermenter body 2 to the height of the inner fermenter body 2 is 1:4. The ratio of the height of the fermentor tank body 2 is 1:14, the bottom of the fermentor tank body 1 outside the feed port 3 is 300mm, the diameter of the discharge port 5 is 650mm, and the fermentor tank cover 7 The taper is 60 degrees.
实施例3Example 3
本实施例与实施例1的不同在于:所述外发酵罐罐体1的内直径与外发酵罐体1的高度之比为1:5,所述内发酵罐罐体2的内直径与内发酵罐罐体2的高度之比为1:15.5,所述进料口3距外发酵罐罐体1底部为400mm,所述出料口5的直径为800mm,所述发酵罐罐盖7的锥度为70度。The difference between this embodiment and Example 1 is that the ratio of the inner diameter of the outer fermenter body 1 to the height of the outer fermenter body 1 is 1:5, and the ratio of the inner diameter of the inner fermenter body 2 to the height of the inner fermenter body 2 is 1:5. The ratio of the height of the fermentation tank body 2 is 1:15.5, the bottom of the outer fermentation tank body 1 is 400 mm from the feed inlet 3, the diameter of the discharge port 5 is 800 mm, and the fermenter tank cover 7 The taper is 70 degrees.
本实用新型的工作原理如下:The working principle of the utility model is as follows:
发酵原料从沼气发酵罐罐体底部的进料管4进入沼气发酵罐的外发酵罐罐体1,发酵原料经过微生物发酵并产生沼气,在进料上推力、浮力、沼气上升力等合力作用下,料液及浮渣上升至沼气发酵罐上部,并被合力推至内发酵罐罐体2的入口,在重力和沼气压力的作用下,料液及浮渣沿内发酵罐罐体2内壁自然流下,从出料管6排出料液及浮渣,沼气从沼气发酵罐上部进入沼气排气管9,经过净化以后作用在生活燃料或发电。The fermentation raw material enters the outer fermentation tank body 1 of the biogas fermentation tank from the feed pipe 4 at the bottom of the biogas fermentation tank. , the feed liquid and scum rise to the upper part of the biogas fermentation tank, and are pushed to the entrance of the inner fermentation tank body 2 by force. Under the action of gravity and biogas pressure, the feed liquid and scum rise along the inner wall of the inner fermentation tank body It flows down naturally, and the feed liquid and scum are discharged from the discharge pipe 6, and the biogas enters the biogas exhaust pipe 9 from the upper part of the biogas fermentation tank, and acts on domestic fuel or power generation after purification.
以上具体实施方式对本实用新型的实质进行详细说明,但并不能对本实用新型的保护范围进行限制,显而易见地,在本实用新型的启示下,本技术领域普通技术人员还可以进行许多改进和修饰,需要注意的是,这些改进和修饰都落在本实用新型的权利要求保护范围之内。The above specific embodiments describe the essence of the utility model in detail, but can not limit the protection scope of the utility model. Obviously, under the enlightenment of the utility model, those of ordinary skill in the art can also make many improvements and modifications. It should be noted that these improvements and modifications all fall within the protection scope of the claims of the present invention.
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106115818A (en) * | 2016-08-31 | 2016-11-16 | 陈师楚 | A kind of spiral lamina pressure tank |
| CN114702340A (en) * | 2022-03-02 | 2022-07-05 | 张洪禹 | Annular plug-flow type anaerobic fermentation tank |
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2014
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106115818A (en) * | 2016-08-31 | 2016-11-16 | 陈师楚 | A kind of spiral lamina pressure tank |
| CN114702340A (en) * | 2022-03-02 | 2022-07-05 | 张洪禹 | Annular plug-flow type anaerobic fermentation tank |
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