CN203993335U - A kind of bent axle fixture - Google Patents
A kind of bent axle fixture Download PDFInfo
- Publication number
- CN203993335U CN203993335U CN201420484105.4U CN201420484105U CN203993335U CN 203993335 U CN203993335 U CN 203993335U CN 201420484105 U CN201420484105 U CN 201420484105U CN 203993335 U CN203993335 U CN 203993335U
- Authority
- CN
- China
- Prior art keywords
- main
- travelling carriage
- slide rail
- bent axle
- riser
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Landscapes
- Manipulator (AREA)
Abstract
The utility model discloses a kind of bent axle fixture.Described bent axle fixture comprises body frame, parallel air gripper, slide rail one, slide rail two, main travelling carriage, secondary travelling carriage, secondary top, main top, shifting fork pin, driving mechanism and manipulator; Described parallel air gripper, slide rail one, slide rail two are arranged on body frame, and described slide rail one and slide rail two are distributed in the both sides of parallel air gripper; Described main travelling carriage is arranged on slide rail two, and described secondary travelling carriage is arranged on slide rail one; Described main travelling carriage is all connected parallel air gripper with secondary travelling carriage; Described master is top to be arranged on main travelling carriage, and described pair is top to be arranged on secondary travelling carriage; Described driving mechanism be arranged on main travelling carriage and with main top being connected.The utility model is a kind of bent axle fixture that adapts to many specifications bent axle, can realize flexible clamping and rotation to bent axle.Under the drive of manipulator, in conjunction with equipment such as upper and lower bin and deburring stations, realize the deburring work of crankshaft workpiece.This utility model can reduce labor strength, improve production efficiency and product quality.
Description
Technical field
The utility model relates to machinery and electronic engineering technical field.
Background technology
At present, the processing work that bent axle is relevant is mainly with operation or truss manipulator are main manually.
During manual operation, the heavily about 10KG of a crankshaft workpiece left and right, labour intensity is large.And due to a plurality of attitudes of needs, affect working (machining) efficiency when deburring.Although truss manipulator has been realized automation to a certain extent, owing to can only completing the motion of tri-axles of XYZ, as thought, more complicated processing technology is restricted.
The relevant existing patented technology of part:
1, the bent axle fixture that application number is 201310599077.0;
2, a kind of bent axle fixture that application number is 201220637184.9;
3, two eccentric crankshaft holding fixtures that application number is 200820237739.4;
4, the eccentric rotary bent axle fixture that application number is 201320270253.1;
5, the Universal combined clamping mean composed of rotary disks that application number is 86206069;
6, the 8-shaped sample tensile test fixture that application number is 85200822.
Utility model content
Technical problem to be solved in the utility model is, a kind of bent axle fixture that adapts to many specifications bent axle is provided, and it can be realized the clamping of bent axle and flexible rotating.
The utility model adopts following technical scheme: a kind of bent axle fixture, and described bent axle fixture comprises body frame, parallel air gripper, slide rail one, slide rail two, main travelling carriage, secondary travelling carriage, secondary top, main top and driving mechanism; Described parallel air gripper, slide rail one, slide rail two are arranged on body frame, and described slide rail one and slide rail two are distributed in the both sides of parallel air gripper; Described main travelling carriage is arranged on slide rail two, and described secondary travelling carriage is arranged on slide rail one; Described main travelling carriage is all connected parallel air gripper with secondary travelling carriage; Described master is top to be arranged on main travelling carriage, and described pair is top to be arranged on secondary travelling carriage; Described driving mechanism be arranged on main travelling carriage and with main top being connected.
Described bent axle fixture also comprises the shifting fork pin that is arranged on main top place on main travelling carriage.
Described main travelling carriage comprises main slide plate, the main riser that is vertically arranged on main slide plate one end being arranged on slide rail two, the main floor that connects main slide plate and main riser; The top end of described master is arranged on main riser by bearing.
Described driving mechanism comprises the reductor of motor, connection motor, the belt wheel two that connects reductor, the main top belt wheel one of connection, connects the Timing Belt of belt wheel one and belt wheel two, the inner side that described master is top, motor and speed reducer is arranged on main riser, described belt wheel one, belt wheel two and Timing Belt are installed in the outside of main riser.
Described bent axle folder also comprises guard shield and the switch bracket being arranged on main riser, and described guard shield is positioned at the periphery of belt wheel one, belt wheel two and Timing Belt.
Described secondary travelling carriage comprises the secondary floor of the secondary slide being arranged on slide rail two, the secondary riser that is vertically arranged on secondary slide one end, auxiliary connection slide plate and secondary riser, and described secondary floor comprises the secondary floor one that is positioned at secondary riser inner side and the secondary floor two that is positioned at secondary riser outside; The top end of described pair is arranged on secondary riser by bearing.
Described bent axle fixture also comprises manipulator and intermediate conversion plate; Intermediate conversion plate is arranged on body frame, and described manipulator connects body frame by intermediate conversion plate.
A bent axle grasping manipulation method, clamps bent axle by two sliding support components that can relatively move that are arranged on same body frame; Two sliding support components are respectively established top bent axle two ends that are clipped in respectively that can freely rotate, and by driving mechanism, drive top rotation and then band dynamic crankshaft to rotate; Body frame is connected on manipulator, by controlling the different attitudes of manipulator, realizes the flexible contraposition of bent axle, on different station, complete corresponding processes.
Sliding support component comprises main sliding support component and secondary sliding support component.Main sliding support component comprises main travelling carriage, main top, shifting fork pin and driving mechanism.Secondary sliding support component comprises secondary travelling carriage, secondary top.Main sliding support component and secondary sliding support component are realized in opposite directions or dorsad and being moved by parallel air gripper.
Further, bent axle grasping manipulation method, adopt above-mentioned bent axle fixture to carry out grasping manipulation, specifically comprise the steps: A, movable clamp aligning bent axle: manipulator is started working, bent axle fixture is moved near bent axle, make bent axle main top and secondary top between, main top and secondary top left and right two ends of aiming at respectively bent axle;
B, clamping bent axle: parallel air gripper is closed, main travelling carriage slides on slide rail two, secondary travelling carriage slides on slide rail one, main travelling carriage and secondary travelling carriage slide in opposition, drive the termination, left and right of main top, secondary top contact bent axle and clamp bent axle, and shifting fork pin stretches in one end end-face hole of bent axle;
C, turning crankshaft: manipulator, mobile bent axle makes bent axle leave bent axle and places platform; Driving mechanism is started working, starter motor, and motor output shaft rotates an angle, drives main top rotation and is with dynamic crankshaft phase inversion to answer angle;
D, bent axle contraposition: manipulator and driving mechanism, move to processing stations by bent axle and make bent axle in desired location so that processing; Complete after the processing of a station, bent axle is moved to next station, until complete Crankshaft Machining.
An assemble method for bent axle fixture, comprises the steps:
A, be ready to required object and material;
B, installation parallel air gripper: the middle part of parallel air gripper being installed to body frame;
C, slide rail is installed: slide rail two and slide rail one are arranged on respectively on the body frame of the left and right sides of parallel air gripper, during installation, slide rail one and slide rail two are located along the same line;
D, installation travelling carriage: main travelling carriage and secondary travelling carriage are arranged on respectively on slide rail two and slide rail one, and main travelling carriage and secondary travelling carriage are connected with parallel air gripper respectively;
E, install top: at main top end, install bearing, by bearing, by the main top forward position, main riser top that is arranged on main travelling carriage, shifting fork pin be arranged on to the top vicinity of master on main riser; The end top in pair installs bearing, by bearing by the top secondary riser top that is arranged on secondary travelling carriage of pair; The main top and secondary top inner side that lays respectively at main riser and secondary riser; During installation, make main top and secondary top being positioned on same level straight line;
F, installation driving mechanism:
First, reductor and motor are arranged on to the lower inside of the main riser of main travelling carriage by rear position, reductor is near main riser, and motor connects reductor; Outside at the main travelling carriage main riser corresponding with reductor installs belt wheel two, and belt wheel two and reductor are connected;
Secondly, belt wheel one is arranged on and the outside of leading top corresponding main riser, and by belt wheel one and main top connecting, install by bearing itself and main riser joint; During installation, belt wheel one and belt wheel two are in same vertical plane;
The 3rd, Timing Belt is arranged on belt wheel one and belt wheel two; Guard shield and switch bracket are installed; Connect the circuit of motor, reductor and switch bracket;
G, connection manipulator;
H, complete installation: install other parts, and preliminary mounted bent axle fixture is debugged, complete the installation of bent axle fixture.
The utility model is a kind of bent axle fixture that adapts to many specifications bent axle, can realize flexible clamping and rotation to bent axle.Under the drive of manipulator, in conjunction with equipment such as upper and lower bin and deburring stations, realize the deburring work of crankshaft workpiece.This utility model can reduce labor strength, improve production efficiency and product quality.The utility model assemble method is simple, method of operating is simple, the situation of the various different stations of bent axle fixture energy flexible adaptation of the present utility model and different bent axles, by driving mechanism, can realize the flexible rotating of bent axle and stop operating in time, manipulator can adopt intelligentized manipulator (as electrification is controlled automatically), can give full play to the flexible and intelligentized advantage of robot movement, bent axle can be transported to most positions.
Accompanying drawing explanation
Fig. 1 is the axonometric drawing of the utility model bent axle fixture.
Fig. 2 is the main TV structure schematic diagram of the utility model crank shaft fixture.
Fig. 3 is the plan structure schematic diagram of the utility model crank shaft fixture.
Fig. 4 is the left TV structure schematic diagram of the utility model crank shaft fixture.
Fig. 5 is the main TV structure schematic diagram of the main travelling carriage in the utility model.
Fig. 6 is the plan structure schematic diagram of the main travelling carriage in the utility model.
Fig. 7 is the left TV structure schematic diagram of the main travelling carriage in the utility model.
Fig. 8 is the main TV structure schematic diagram of the secondary travelling carriage in the utility model.
In figure: 1-mounting flange, 2-intermediate conversion plate, 3-parallel air gripper, 4-body frame, 5-slide rail one, 6-pair is top, 7-crankshaft workpiece, 8-shifting fork pin, 9-master is top, 10-driving mechanism case, 11-slide rail two, 12-motor, 13-reductor, 14-belt wheel one, 15-Timing Belt, 16-belt wheel two, the main travelling carriage of 17-, the secondary travelling carriage of 18-, 19-guard shield, 20-switch bracket, the main riser of 21-, 22-main floor, the main slide plate of 23-, the secondary riser of 24-, 25-secondary slide, the secondary floor one of 26-, the secondary floor two of 27-.
The specific embodiment
As shown in Figures 1 to 4, bent axle fixture comprises manipulator, mounting flange 1, intermediate conversion plate 2, body frame 4, parallel air gripper 3, slide rail 1, slide rail 2 11, main travelling carriage 17, secondary travelling carriage 18, secondary top 6, shifting fork pin 8, main top 9, driving mechanism, switch bracket 20.Described driving mechanism comprises the reductor 13 of motor 12, connection motor, the belt wheel 2 16 that connects reductor, the main top belt wheel 1 of connection, connects Timing Belt 15, the guard shield 19 of belt wheel one and belt wheel two, described master is top, motor and speed reducer is arranged on the inner side on main riser, and described belt wheel one, belt wheel two and Timing Belt are installed in the outside of main riser.Intermediate conversion plate is used for connecting manipulator and body frame; Be arranged on the both end sides that two on body frame cover slide rail is symmetrically distributed in (comprising slide rail one and slide rail two) parallel air gripper, the stroke of the cylinder by parallel air gripper adapts to the crankshaft workpiece of different length.Driving mechanism drives main top, shifting fork pin, and then drives rotating around axis of crankshaft workpiece 7 (being bent axle).Manipulator adopts electrical means to control.
As shown in Figures 5 to 7, described main travelling carriage comprises main slide plate 23, the main riser 21 that is vertically arranged on main slide plate one end being arranged on slide rail two, the main floor 22 that connects main slide plate and main riser.As shown in Figure 8, described secondary travelling carriage comprises the secondary floor of the secondary slide 25 being arranged on slide rail two, the secondary riser 24 that is vertically arranged on secondary slide one end, auxiliary connection slide plate and secondary riser, and described secondary floor comprises the secondary floor 1 that is positioned at secondary riser inner side and the secondary floor 2 27 that is positioned at secondary riser outside.
Intermediate conversion plate is positioned on mounting flange, for connecting manipulator and body frame; Be arranged on the both sides that the cover of two on body frame slide rail is symmetrically distributed in parallel air gripper, by the flexible crankshaft workpiece that adapts to different length of stroke of cylinder.Secondary travelling carriage is installed on slide rail one, and secondary top end is provided with bearing; Main travelling carriage is installed on slide rail two, motor, reductor, driving mechanism, main top, shifting fork pin etc. are installed on it.During work, make crankshaft workpiece be clamped in main top and secondary top between, driving mechanism is a synchronous belt drive mechanism, and motor power is passed to main top (main top end is provided with bearing), and then the rotating around axis of driving crank workpiece.Shifting fork pin is for preventing the relative motion of main top and bent axle, guarantees that crankshaft workpiece rotates along with the rotation of motor output shaft.
The inner side of main riser, the inner side of secondary riser all refer to a main riser and secondary riser side in opposite directions.
Detailed operation principle and process: bent axle fixture moves to bent axle and places platform, main top, the secondary top termination, left and right that lays respectively at bent axle; Cylinder is closed, and main travelling carriage slides on slide rail one, secondary travelling carriage slides on slide rail two, drives the termination, left and right of main top, secondary top contact bent axle; Motor output shaft rotates an angle, through transmitting rear drive bent axle, turns respective angles.By the different attitudes of manipulator, easily realize the flexible contraposition of bent axle, on some stations, complete specific processes.
In technique scheme, can replace manipulator with robot.Robot is for operating crank fixture; By presetting Electric Machine Control program and robot bent axle grasping manipulation program and other various relative programs, can realize accurate control and automation to bent axle grasping manipulation.
The foregoing is only preferred embodiment of the present utility model, the utility model can also have various modifications and variations.All within spirit of the present utility model and principle, any modification of doing, be equal to replacement, improvement etc., within being all included in protection domain of the present utility model.
Claims (7)
1. a bent axle fixture, is characterized in that, described bent axle fixture comprises body frame, parallel air gripper, slide rail one, slide rail two, main travelling carriage, secondary travelling carriage, secondary top, main top and driving mechanism; Described parallel air gripper, slide rail one, slide rail two are arranged on body frame, and described slide rail one and slide rail two are distributed in the both sides of parallel air gripper; Described main travelling carriage is arranged on slide rail two, and described secondary travelling carriage is arranged on slide rail one; Described main travelling carriage is all connected parallel air gripper with secondary travelling carriage; Described master is top to be arranged on main travelling carriage, and described pair is top to be arranged on secondary travelling carriage; Described driving mechanism be arranged on main travelling carriage and with main top being connected.
2. bent axle fixture according to claim 1, is characterized in that, also comprises the shifting fork pin that is arranged on main top place on main travelling carriage.
3. bent axle fixture according to claim 1, is characterized in that, described main travelling carriage comprises main slide plate, the main riser that is vertically arranged on main slide plate one end being arranged on slide rail two, the main floor that connects main slide plate and main riser; The top end of described master is arranged on main riser by bearing.
4. bent axle fixture according to claim 3, it is characterized in that, described driving mechanism comprises the reductor of motor, connection motor, the belt wheel two that connects reductor, the main top belt wheel one of connection, connects the Timing Belt of belt wheel one and belt wheel two, the inner side that described master is top, motor and speed reducer is arranged on main riser, described belt wheel one, belt wheel two and Timing Belt are installed in the outside of main riser.
5. bent axle fixture according to claim 4, is characterized in that, also comprises the guard shield and the switch bracket that are arranged on main riser, and described guard shield is positioned at the periphery of belt wheel one, belt wheel two and Timing Belt.
6. bent axle fixture according to claim 1, it is characterized in that, described secondary travelling carriage comprises the secondary floor of the secondary slide being arranged on slide rail two, the secondary riser that is vertically arranged on secondary slide one end, auxiliary connection slide plate and secondary riser, and described secondary floor comprises the secondary floor one that is positioned at secondary riser inner side and the secondary floor two that is positioned at secondary riser outside; The top end of described pair is arranged on secondary riser by bearing.
7. bent axle fixture according to claim 1, is characterized in that, also comprises manipulator and intermediate conversion plate; Described manipulator connects body frame by intermediate conversion plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420484105.4U CN203993335U (en) | 2014-08-26 | 2014-08-26 | A kind of bent axle fixture |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420484105.4U CN203993335U (en) | 2014-08-26 | 2014-08-26 | A kind of bent axle fixture |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203993335U true CN203993335U (en) | 2014-12-10 |
Family
ID=52033398
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420484105.4U Expired - Fee Related CN203993335U (en) | 2014-08-26 | 2014-08-26 | A kind of bent axle fixture |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203993335U (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106180795A (en) * | 2016-08-11 | 2016-12-07 | 宁波圣龙浦洛西凸轮轴有限公司 | Puncher for machining cam axle VCT hole |
| CN106624176A (en) * | 2016-12-20 | 2017-05-10 | 重庆中奥离合器制造有限公司 | Clutch deburring structure |
| CN109396868A (en) * | 2018-12-28 | 2019-03-01 | 佛山隆深机器人有限公司 | A kind of Crankshaft Machining production line |
| CN112760474A (en) * | 2021-01-26 | 2021-05-07 | 李言哄 | Hot processing device for automobile accessory crankshaft |
| CN113478259A (en) * | 2021-07-20 | 2021-10-08 | 广州市德奥模具有限公司 | Multi-station crankshaft jig and assembling method of crankshaft assembly |
-
2014
- 2014-08-26 CN CN201420484105.4U patent/CN203993335U/en not_active Expired - Fee Related
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106180795A (en) * | 2016-08-11 | 2016-12-07 | 宁波圣龙浦洛西凸轮轴有限公司 | Puncher for machining cam axle VCT hole |
| CN106180795B (en) * | 2016-08-11 | 2018-10-12 | 宁波圣龙浦洛西凸轮轴有限公司 | Puncher for the holes machining cam axis VCT |
| CN106624176A (en) * | 2016-12-20 | 2017-05-10 | 重庆中奥离合器制造有限公司 | Clutch deburring structure |
| CN109396868A (en) * | 2018-12-28 | 2019-03-01 | 佛山隆深机器人有限公司 | A kind of Crankshaft Machining production line |
| CN109396868B (en) * | 2018-12-28 | 2023-09-12 | 佛山隆深机器人有限公司 | Crankshaft machining production line |
| CN112760474A (en) * | 2021-01-26 | 2021-05-07 | 李言哄 | Hot processing device for automobile accessory crankshaft |
| CN113478259A (en) * | 2021-07-20 | 2021-10-08 | 广州市德奥模具有限公司 | Multi-station crankshaft jig and assembling method of crankshaft assembly |
| CN113478259B (en) * | 2021-07-20 | 2022-04-22 | 广州市德奥模具有限公司 | Multi-station crankshaft jig and assembling method of crankshaft assembly |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN104385286B (en) | A kind of bent axle grasping manipulation method, bent axle robot clamp system and assemble method thereof | |
| CN203993335U (en) | A kind of bent axle fixture | |
| CN204954324U (en) | Automatic equipment system of nut | |
| CN107627088A (en) | Timing gears positioner and timing gears assembly equipment | |
| CN204449778U (en) | A kind of workpiece weld clamp device | |
| CN108839013A (en) | A kind of universal manipulator of industrial automation assembly line | |
| CN103832194B (en) | Auto-compensation CNC engraving machine | |
| CN206185899U (en) | Rotary combined robot tongs | |
| CN203265978U (en) | Five-axis linkage welding mechanical hand | |
| CN208601289U (en) | Inner wall of the pipe grinding device | |
| CN219881635U (en) | Welding platform for welding robot | |
| CN204107744U (en) | A kind of automatic spraying production line | |
| CN204366600U (en) | A kind of reciprocating conveying device of locating commutation | |
| CN209158426U (en) | A kind of air-actuated jaw manipulator | |
| CN104708245A (en) | Rotating table type multi-station progressive lifting ring welding machine and welding method thereof | |
| CN208759113U (en) | A kind of truss manipulator charging and discharging mechanism | |
| CN107378472A (en) | A kind of electrical box automatic assembly method | |
| CN105171731A (en) | Terminal transmission left-right moving structure for robot | |
| CN207289391U (en) | Timing gears positioner and timing gears assembly equipment | |
| CN206356765U (en) | A kind of automobile metal plate work Turnover device for welding | |
| CN104668707A (en) | Automatic tin-dipping corner shearing machine | |
| CN204525469U (en) | A kind of biaxial parallel track robot | |
| CN209551001U (en) | A kind of stainless steel thin-wall pipeline and flange full auto-bonding system | |
| CN114952093A (en) | Robot automatic weld workstation suitable for coal machine base | |
| CN204524573U (en) | A kind of wheel cover of automobile automatic welding production line |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20141210 Termination date: 20180826 |