CN203973772U - A kind of full-automatic marble flame processing machine - Google Patents

A kind of full-automatic marble flame processing machine Download PDF

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Publication number
CN203973772U
CN203973772U CN201420156347.0U CN201420156347U CN203973772U CN 203973772 U CN203973772 U CN 203973772U CN 201420156347 U CN201420156347 U CN 201420156347U CN 203973772 U CN203973772 U CN 203973772U
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China
Prior art keywords
motor
upper plate
walking
oil cylinder
processing
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Expired - Fee Related
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CN201420156347.0U
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Chinese (zh)
Inventor
李彦华
刘志科
刘志文
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Qingdao Agricultural University
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Qingdao Agricultural University
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Abstract

The utility model relates to a kind of full-automatic marble flame processing machine, following part, consists of: fixture (1), elevator (2), movable motor (3), blanking system (4); Conveyer belt (5), transmits motor (6), electric cabinet (7), spray gun walking structure (8), lance head (9), processing motor (10), rifle head bracket (11), walking chain (12); Upper plate oil cylinder (13), upper plate pull bar (14), walking mechanism (15), plate pulling hook (16), hydraulic platform (17), oil cylinder (18), Hydraulic Station (20), transmits motor (6) and is fixed on machine rack, by electric wire, is connected with conveyer belt (5).Flame processing machine of the present utility model, with respect to existing product, is not only saved labour, and greatly reduces production costs.

Description

A kind of full-automatic marble flame processing machine
Technical field:
The present invention relates to the plant equipment that a kind of processing of stone is used, particularly a kind of full-automatic marble flame processing machine.
Background technology:
Marble is a business noun, is a kind of of architectural coating stone material, and in geology, the marble of title definition is by fine grain and the coarse grain again calcite of crystallization or the metamorphic rock that dolomite forms.A feature of metamorphic rock is that pattern has band shape, striated and wavy.The marble that pure calcite or dolomite form is white, and marble has that a lot of colors normally consist of other impurity, as iron oxide, carbonate, chlorite, mica, silicate etc.
The structure of marmorean decorative pattern and rock, band look mineral, fossil are distributed with direct relation.As, the fibrous tremolite can form beautiful snowflake decorative pattern; Organic and manganese ore can form black gray expandable cloud decorative pattern, but forms again ugly spot during skewness; Being scattered about like the stars the phlogopite distributing can be to people's sensation that it was studded with stars; And some wormkalks, tiger spot limestone, eel shape limestone, containing the limestone of Skeletal (as dragonfly spelling, coral and algal fossil) and there is marble and the magnesia skarn that fold building, sesame point structure, shade columnar structure, flame structure iso-metamorphism construct and all likely become the decorative pattern of gorgeous uniqueness.Marmorean gloss refers to the power of rear its surface reflection performance of polishing, is a major criterion determining marble quality.Marmorean gloss is relevant with the Structural Tectonics of mineral composition and rock.As calcite and dolomite crystal grain, be glassy lustre.Serpentine is wax-like gloss or silky luster.Pyrite, bloodstone crystal grain metal luster.Garnet is greasy luster or adamantine luster.Compact structure in addition, the tiny and even particle size distribution of mineral, general glossiness is higher for the high marble of crystallization degree.The basic skills of Marble processing has: sawing processing, grinding and polishing, cut-out processing, cutter are cut processing, the processing of singing, secondary process and check repairing.The processing of wherein singing claims again torch firing processing, is the difference of utilizing the different minerals particle coefficient of thermal expansion that forms granite, with flame torch firing, makes its surperficial part particle heat expansion loose or dislocation, forms the orderly rough finishing decorative pattern that rises and falls.This asperities granite plates is applicable to non-slip floor and outdoor wall surface is decorated.Common equipment has the automatic gassing frame of granite.
In addition, flame processing unit (plant) is also a kind of torch firing processing unit (plant), and this device mainly consists of the long letter of aluminum metal, the burner that supplies generation flame injection stream and double combustion chamber function and spout, and nozzle is housed in its back-end.Because flame jet is under superhigh temperature, there is no around water-cooled ring-type cooling chamber.Use while processing processing due to the flame processing unit (plant) effects on surface forming, by pressure vessel, be adjusted to required pressure, through oxygen supplying tube oxygen supply, pump up, through fuel, supply pipe feed fuels, as kerosene, by compressed air, for pipe, supply with the compressed air by compressor pressurizes, then the nozzle for pipe top sprays into burner mixed firing at each, in spout, burn, spray fast thermal-flame, make it keep the Surface Contact of constant slope and required processing, carry out surface layer peeling processing.At this moment fuel (kerosene), oxygen and not the volume ratio of active gases (nitrogen in compressed air) be adjusted to and permit for 1:1:1, formation jet velocity is that 400~1000m/s, temperature are the flame of 2000 ℃~2500 ℃.During oblique body opposed face jet flames, the top layer crystallization instantaneous heat of contact flame expands, and lattice expansion, produces and vibrate, and by the crystallization that is arranged in top layer, is peeled off.Therefore by suitable speed parallel processing unit (plant) or, can form microwave at integral surface concavo-convex, obtain and imitate pears skin facing.
But the processing of tradition reason stone face flame is mainly by manually carrying out, and everyone can operate a spray gun, need manually pull down, and every reason slabstone weight is more than 100 jin, and the amount of labour is huge, and with oxygen, liquefied gas, wastes serious.
Summary of the invention:
The invention provides a kind of full-automatic marble flame processing machine, described full-automatic marble flame processing machine is comprised of three parts: first is automatic upper plate system, and object is that processed product fork is placed on hoistable platform.Second portion is flame automatic processing system.Speed, temperature can be adjusted by man-machine interface.Third part is long-pending stack machine system, and object is that the product code after processing is placed on platform.
Automatic marble flame processing machine of the present invention, as shown in Figure 1, wherein the title of each parts is as follows:
Fixture (1), elevator (2), movable motor (3), blanking system (4); Conveyer belt (5), transmits motor (6), electric cabinet (7), spray gun walking structure (8), lance head (9), processing motor (10), rifle head bracket (11), walking chain (12); Upper plate oil cylinder (13), upper plate pull bar (14), walking mechanism (15), plate pulling hook (16), hydraulic platform (17), oil cylinder (18), Hydraulic Station (20);
Automatic marble flame processing machine of the present invention is divided into three parts according to function:
First is automatic upper plate system, and object is that processed product fork is placed on hoistable platform, and its structure and connected mode are as follows:
Transmitting motor (6) is fixed on machine rack, by electric wire, be connected with conveyer belt (5), hydraulic platform (17) is connected with Hydraulic Station (20) by circuit with oil cylinder (18), upper plate oil cylinder (13) is connected with walking mechanism (15), upper plate pull bar (14) and walking mechanism (15) socket, plate pulling hook (16) is hung on upper plate pull bar (14);
Second portion is flame automatic processing system, speed, temperature can be adjusted by man-machine interface, its structure and connected mode are as follows: it is upper that processing motor (10) is fixed on spray gun walking structure (8), and rifle head bracket (11) and the chain (12) of walking are by being connected; Lance head (9) inserts in rifle head bracket (11);
Third part is long-pending stack machine system, and object is that the product code after processing is placed on platform, and its structure and connected mode are as follows:
Fixture (1) is connected with elevator (2), and movable motor (3) is fixed on blanking system (4), and elevator (2) is connected with blanking system (4).
Operation process below in conjunction with the full-automatic marble flame of accompanying drawing explanation the present invention processing machine:
1) sheet material to be processed (19) is transported to hydraulic platform (17);
2) hydraulic platform (17) detects after sheet material to be processed (19), starts Hydraulic Station (20) and oil cylinder (18) hydraulic platform (17) is hoisted;
3) reach after predetermined altitude, by approach switch detection level degree, automatic calibration is to horizontal level; 4) plate pulling hook (16) is subscribed position by upper plate oil cylinder (13), upper plate pull bar (14) and walking mechanism (15) by sheet material drag and drop to conveyer belt (5);
5) conveyer belt (5) monitors and needs machining sheet (19), under the drive that transmits motor (6), transports forward sheet material to be processed (19); Process motor (10) and drive the lance head (9) on spray gun walking structure (8), walking chain (12) control rifle head bracket (11) to drag flame spray head, the reciprocal walking of beginning is treated machining sheet (19) and is processed;
6) completion of processing, production board is under the drive of movable motor (3), and by elevator (2), blanking system (4), by fixture (1) stacking of slinging.
Below data declaration advantage of the present invention by experiment:
The processing of tradition reason stone face flame is by manually carrying out, and everyone can operate a spray gun, need manually pull down, every reason slabstone weight is more than 100 jin, the amount of labour is huge, and with oxygen, liquefied gas, wastes serious, use after full-automatic reason stone flame processing machine, 2 rifle heads can be installed, need not manually pull down, everyone can operate two equipment, the daily output can improve 4 times, and oxygen, liquefied gas use amount reduce 10%.
In addition, existing marble flame processing equipment mainly contains:
The automatic gassing frame of granite
Key data and index that these are mechanical are as follows:
A dead lift slabstone
Temperature and angle need Artificial Control
Marble flame processing machine key data of the present invention and index are as follows:
Machine automatization carrying slabstone
Temperature and angle operate by man-machine interface
The waste of combustion gas simultaneously reduces by 10%.
Data show, the full-automatic marble flame of the present invention processing machine is better than prior art in performance.
Accompanying drawing explanation:
Fig. 1 is the full-automatic marble flame of the present invention processing machine schematic diagram.
Wherein: fixture (1), elevator (2), movable motor (3), blanking system (4); Conveyer belt (5), transmits motor (6), electric cabinet (7), spray gun walking structure (8), lance head (9), processing motor (10), rifle head bracket (11), walking chain (12); Upper plate oil cylinder (13), upper plate pull bar (14), walking mechanism (15), plate pulling hook (16), hydraulic platform (17), oil cylinder (18), Hydraulic Station (20).
The specific embodiment:
Further illustrate by the following examples the present invention.
Embodiment 1
Below in conjunction with accompanying drawing, carry out product structure and using method description:
Automatic marble flame processing machine of the present invention, as shown in Figure 1, wherein the title of each parts is as follows:
Fixture (1), elevator (2), movable motor (3), blanking system (4); Conveyer belt (5), transmits motor (6), electric cabinet (7), spray gun walking structure (8), lance head (9), processing motor (10), rifle head bracket (11), walking chain (12); Upper plate oil cylinder (13), upper plate pull bar (14), walking mechanism (15), plate pulling hook (16), hydraulic platform (17), oil cylinder (18), Hydraulic Station (20);
Processing machine is divided into three parts according to function:
First is automatic upper plate system, and object is that processed product fork is placed on hoistable platform.Comprise following part:
Transmitting motor (6) is fixed on machine rack, by electric wire, be connected with conveyer belt (5), hydraulic platform (17) is connected with Hydraulic Station (20) by circuit with oil cylinder (18), upper plate oil cylinder (13) is connected with walking mechanism (15), upper plate pull bar (14) and walking mechanism (15) socket, plate pulling hook (16) is hung on upper plate pull bar (14);
Second portion is flame automatic processing system, and speed, temperature can be adjusted by man-machine interface.Comprise following part: it is upper that processing motor (10) is fixed on spray gun walking structure (8), rifle head bracket (11) and the chain (12) of walking are by being connected; Lance head (9) inserts in rifle head bracket (11);
Third part is long-pending stack machine system, and object is that the product code after processing is placed on platform.Comprise following part:
Fixture (1) is connected with elevator (2), and movable motor (3) is fixed on blanking system (4), and elevator (2) is connected with blanking system (4).
Operation process below in conjunction with the full-automatic marble flame of accompanying drawing explanation the present invention processing machine:
1) sheet material to be processed (19) is transported to hydraulic platform (17);
2) hydraulic platform (17) detects after sheet material to be processed (19), starts Hydraulic Station (20) and oil cylinder (18) hydraulic platform (17) is hoisted;
3) reach after predetermined altitude, by approach switch detection level degree, automatic calibration is to horizontal level; 4) plate pulling hook (16) is subscribed position by upper plate oil cylinder (13), upper plate pull bar (14) and walking mechanism (15) by sheet material drag and drop to conveyer belt (5);
5) conveyer belt (5) monitors and needs machining sheet (19), under the drive that transmits motor (6), transports forward sheet material to be processed (19); Process motor (10) and drive the lance head (9) on spray gun walking structure (8), walking chain (12) control rifle head bracket (11) to drag flame spray head, the reciprocal walking of beginning is treated machining sheet (19) and is processed;
6) completion of processing, production board is under the drive of movable motor (3), and by elevator (2), blanking system (4), by fixture (1) stacking of slinging.

Claims (1)

1. a full-automatic marble flame processing machine, is characterized in that, following part, consists of:
Fixture (1), elevator (2), movable motor (3), blanking system (4); Conveyer belt (5), transmits motor (6), electric cabinet (7), spray gun walking structure (8), lance head (9), processing motor (10), rifle head bracket (11), walking chain (12); Upper plate oil cylinder (13), upper plate pull bar (14), walking mechanism (15), plate pulling hook (16), hydraulic platform (17), oil cylinder (18), Hydraulic Station (20);
Wherein each several part connected mode is as follows:
Transmitting motor (6) is fixed on machine rack, by electric wire, be connected with conveyer belt (5), hydraulic platform (17) is connected with Hydraulic Station (20) by circuit with oil cylinder (18), upper plate oil cylinder (13) is connected with walking mechanism (15), upper plate pull bar (14) and walking mechanism (15) socket, plate pulling hook (16) is hung on upper plate pull bar (14); It is upper that processing motor (10) is fixed on spray gun walking structure (8), and rifle head bracket (11) and the chain (12) of walking are by being connected; Lance head (9) inserts in rifle head bracket (11); Fixture (1) is connected with elevator (2), and movable motor (3) is fixed on blanking system (4), and elevator (2) is connected with blanking system (4).
CN201420156347.0U 2014-04-02 2014-04-02 A kind of full-automatic marble flame processing machine Expired - Fee Related CN203973772U (en)

Priority Applications (1)

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Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201420156347.0U CN203973772U (en) 2014-04-02 2014-04-02 A kind of full-automatic marble flame processing machine

Publications (1)

Publication Number Publication Date
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103862580A (en) * 2014-04-02 2014-06-18 青岛农业大学 Full-automatic marble flame machining device
CN114701075A (en) * 2022-04-18 2022-07-05 麻城市进川石材工艺有限公司 Automatic processing equipment for burnt stone plate

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103862580A (en) * 2014-04-02 2014-06-18 青岛农业大学 Full-automatic marble flame machining device
CN103862580B (en) * 2014-04-02 2015-09-09 青岛农业大学 A kind of full-automatic marble flame processing machine and using method
CN114701075A (en) * 2022-04-18 2022-07-05 麻城市进川石材工艺有限公司 Automatic processing equipment for burnt stone plate

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Granted publication date: 20141203

Termination date: 20150402

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