A kind of rare precious metal turning material cleans alkaline liquor special ultrasonic cleaning equipment
Technical field
The utility model relates to a kind of industry cleaning link device, the meticulous cleaning treatment operation after mixing for the thick eccysis of rare precious metal turning material.
Background technology
In the washing and cleaning operation of metal turning material, can first adopt magnetic plant to carry out preliminary removal of impurities, then utilize compressed air wind removal of impurities, then utilize clear water slightly to wash, after these operations, need to adopt washing agent, surfactant to carry out meticulous cleaning, the micro inclusions such as the greasy dirt on removal turning material surface.
Metal can produce a large amount of waste materials in machining process, the formation bar silk winding sample dumps of wastes accumulate to be put, after reaching certain scale, focus on, a part is by directly discarded as industrial refuse, but along with metal turning material, the especially progress of rare precious metal turning material recycling technology in recent years, most of producer returns with suitable price the waste material of metal processing is sold away, enters professional metal turning material processing enterprise through market circulation.First, bar silk winding sample metal turning material from metal turning job shop often contains a large amount of impurity, comprise dust, native stone, plastic strip bag, cigarette end, wood chip, swill etc., in order to remove or to reduce these impurity, an effective way is to limit metal turning processing side to carry out certain removal of impurities safeguard procedures, but in practice, this method is but difficult to prove effective, main cause is that turning material belongs to waste material for metal turning processing side, and it there is no need, do not have subjective desire to take removal of impurities safeguard procedures.Therefore, develop a set of practicality, efficiently metal turning waste material impurity removal process is the main feasible way addressing the above problem.For common metal turning material, general through simple melting removal of impurities, form inferior metal material recycling, although less demanding to product quality, this class recovery process also needs certain pre-treating technology, at least, it is also very necessary removing the impurity such as native stone, polybag, cigarette end, wood chip, swill.For rare metallic material, because it has good characteristic, be often used to be processed into the key components and parts of plant equipment.Can produce a large amount of turning material man-hour adding through lathe, turning material is smelted (metal material that contains vanadium niobium tungsten cobalt nickel is used to smelt common steel grade) by depreciation after simple recovery at present, rare precious metal wherein is not utilized effectively, and resource is caused to very large waste.Therefore, for rare precious metal turning material, or the enterprise that need to process high-quality, high-purity special-purpose metal material (as the metal material of aviation, military project purposes), should remove visible, bulk impurity in turning waste material, also will remove the micro inclusions such as dust, greasy dirt, organic attachment, oxide layer.High-quality, high efficiency removal of impurities pretreating process have become the major technique bottleneck of metal turning material recycling.
Utility model content
The technical problems to be solved in the utility model is to provide a kind of rare precious metal turning material and cleans alkaline liquor special ultrasonic cleaning equipment, the meticulous cleaning treatment technique after mixing for the thick eccysis of rare precious metal turning material.
For solving the problems of the technologies described above, technical solution adopted in the utility model is as follows.
A kind of rare precious metal turning material cleans alkaline liquor special ultrasonic cleaning equipment, meticulous cleaning treatment operation after assorted for the thick eccysis of rare precious metal turning material, its structure comprises alkali lye ultrasonic cleaning tank platform, in alkali lye ultrasonic cleaning tank platform, arrange and load the operation charging basket that metal turning material is used, the bottom of alkali lye ultrasonic cleaning tank platform arranges ultrasonic wave vibration plate; The external independently circulated filter system of alkali lye ultrasonic cleaning tank platform, this circulated filter system comprises the drawer type filter being connected with alkali lye ultrasonic cleaning tank platform liquid outlet, the alkali lye liquid reserve tank that is arranged on drawer type filter below, the tie back stem being connected as the circulating pump of power set with alkali lye ultrasonic cleaning tank platform inlet successively; Alkali lye ultrasonic cleaning tank platform top arranges stepping mechanical hand, this stepping machine hand control operation charging basket washing and cleaning operation of having advanced on alkali lye ultrasonic cleaning tank platform.
As a kind of optimal technical scheme of the present utility model, in described alkali lye ultrasonic cleaning tank platform, be also provided with throwing support, described operation charging basket is arranged in this throwing support, this throwing support is rapid vertical vibration under the control of actuating unit and transmission mechanism, the material in throwing operation charging basket back and forth.
As a kind of optimal technical scheme of the present utility model, in described alkali lye ultrasonic cleaning tank platform, heater is set, on alkali lye ultrasonic cleaning tank platform lateral wall, Ultrasonic Heating temperature controller is set, the probe of this Ultrasonic Heating temperature controller is placed in rinse bath and is adjacent to cell wall.
As a kind of optimal technical scheme of the present utility model, described alkali lye ultrasonic cleaning tank platform sidewall adopts the thick corrosion resistant plate of SUS3041.5-2.5mm.
As a kind of optimal technical scheme of the present utility model, described ultrasonic wave vibration plate adopts IGBT drive circuit, and substrate adopts the thick stainless steel of SUS3162-3mm, on vibration plate, electroplates hard chromium layers is set.
As a kind of optimal technical scheme of the present utility model, the setting of described alkali lye liquid reserve tank inner bottom connects slag box, alkali lye liquid reserve tank inner tip arrange greasy dirt separate every; The junction of tie back stem and alkali lye liquid reserve tank is positioned at the whole 1/2 high place of alkali lye liquid reserve tank.
As a kind of optimal technical scheme of the present utility model, the filtering accuracy of described drawer type filter is 20 microns.
As a kind of optimal technical scheme of the present utility model, described alkali lye ultrasonic cleaning tank platform and alkali lye liquid reserve tank outside all arrange heat-insulation layer.
As a kind of optimal technical scheme of the present utility model, described operation charging basket comprises rectangle basket and is arranged on the steelframe handle on rectangle basket, the shape size of described rectangle basket and alkali lye ultrasonic cleaning tank platform adapt, and described steelframe handle and described stepping machine hook on hand adapt.
The beneficial effect that adopts technique scheme to produce is: the utility model provides a kind of ultrasonic cleaning equipment, spray the cleaning pretreatment process after thick eccysis is mixed for rare precious metal turning material, it is formed a connecting link, can on the assorted basis of the thick eccysis of spray, carry out further ultrasonic cleaning removal of impurities processing to rare precious metal turning material, remove foreign material and the greasy dirt of metal turning material surface attachment, significantly reduce the operational pressure of follow-up impurity removal process, contribute to low energy consumption, high efficiency removal of impurities pre-treatment job of carrying out metal turning material.
Meanwhile, the utility model has been developed " groove platform-charging basket-mechanical hand " work pattern, operation charging basket comprises rectangle basket and is arranged on the steelframe handle on rectangle basket, the shape size of rectangle basket and alkali lye ultrasonic cleaning tank platform adapt, and steelframe handle and stepping machine hook on hand adapt.Washing and cleaning operation process is advanced on alkali lye ultrasonic cleaning tank platform by the steelframe handle control operation charging basket of stepping machine grasped operation charging basket, realizes entire mechanization, the automation of whole operation process, has greatly improved operating efficiency." groove platform-charging basket-mechanical hand " of the present utility model work pattern is the optimal case of creating after repeatedly researching and developing design, because pending thing is the metal turning material of bar silk winding sample, and in processing procedure, relates to magnetic separation, wind, washing, sand washing, all too many levels such as dry, adopt conveyer belt, conveying roller, all there is (as: the steam discharge that cannot circulate of its deficiency in the various means such as carrier, or cannot with blower fan, water pump, Ultrasound Instrument, the problems such as drier is assembled together), and the solution of " groove platform-charging basket-mechanical hand " of the present utility model work pattern Completion above-mentioned variety of issue, be both convenient to realize mechanization, automated job, simultaneously again can with magnetic separation, wind, washing, sand washing, many cargo handling operations such as dry are realized compatible, with blower fan, water pump, Ultrasound Instrument, sand washing device, drying devices etc. are realized seamless assembling and integration of operation---various instrument and equipments and power thereof, the integrated operation slot platform below that is arranged on of power equipment, side or lower station.These advantages of " groove platform-charging basket-mechanical hand " work pattern are that other operating types are incomparable.
In addition, the utility model been has also has been researched and developed " throwing formula " work pattern, in alkali lye ultrasonic cleaning tank platform, be provided with throwing support, operation charging basket is arranged in this throwing support, throwing support is rapid vertical vibration under the control of actuating unit and transmission mechanism, material in throwing operation charging basket back and forth, " throwing formula " work pattern can improve the operation effectiveness of ultrasonic cleaning to greatest extent, and cleaning efficiency promotes more than one times than non-throwing operating type.
Finally, the external independently circulated filter system of alkali lye ultrasonic cleaning tank platform of the present utility model, this circulated filter system comprises the drawer type filter being connected with alkali lye ultrasonic cleaning tank platform liquid outlet, circulating pump, the alkali lye liquid reserve tank as power set and the tie back stem being connected with alkali lye ultrasonic cleaning tank platform inlet successively; Can realize the recycling of alkaline cleaning fluid; Further, connect slag box in the setting of alkali lye liquid reserve tank inner bottom, alkali lye liquid reserve tank inner tip arrange greasy dirt separate every, the junction of tie back stem and alkali lye liquid reserve tank is positioned at the whole 1/2 high place of alkali lye liquid reserve tank, such design can low cost, high efficiency cleaning fluid is carried out to purified treatment.
In a word; utilize device of the present utility model to coordinate process matched therewith to carry out cleaning treatment to turning material; make turning material can carry out initial value smelting (common process all can cause the depreciation of vast scale); greatly reduce the cost of smelting rare metallic material; save ample resources; reduce simultaneously and utilized raw ore to smelt the pure rare precious metal produced pollution, protected environment.
Brief description of the drawings
Fig. 1 is the modular construction schematic diagram of the utility model alkali lye ultrasonic cleaning equipment.
Fig. 2 is the schematic diagram of series module integration of operation, comprising alkali lye ultrasonic cleaning equipment of the present utility model and upstream and downstream apparatus for work thereof.
Fig. 3 is the schematic top plan view of alkali lye ultrasonic cleaning tank platform.
Fig. 4 is the annexation schematic diagram of alkali lye liquid reserve tank, circulating pump, tie back stem, groove platform.
Fig. 5 is the internal structure schematic diagram of alkali lye liquid reserve tank.
Fig. 6 is the structural representation of operation charging basket, and the bottom surface of its rectangle basket and side are mesh-structured.
In figure: 31, alkali lye ultrasonic cleaning tank platform; 32, drawer type filter; 33, alkali lye liquid reserve tank; 34, circulating pump; 35, tie back stem; 36, greasy dirt separate every; 37, connect slag box; 38, Ultrasonic Heating temperature controller; 100, operation charging basket; 101, rectangle basket; 102, steelframe handle; 200, stepping mechanical hand; 201, hook; 300, throwing support.
Detailed description of the invention
Referring to accompanying drawing, the structure of a specific embodiment of the utility model comprises alkali lye ultrasonic cleaning tank platform 31, alkali lye ultrasonic cleaning tank platform 31 sidewalls adopt the thick corrosion resistant plate of SUS3041.5-2.5mm, the interior setting of alkali lye ultrasonic cleaning tank platform 31 loaded the operation charging basket 100 that metal turning material is used, in alkali lye ultrasonic cleaning tank platform 31, be also provided with throwing support 300, operation charging basket 100 is arranged in this throwing support 300, this throwing support 300 is rapid vertical vibration under the control of actuating unit and transmission mechanism, the material in throwing operation charging basket 100 back and forth; The bottom of alkali lye ultrasonic cleaning tank platform 31 arranges ultrasonic wave vibration plate; The interior heater that arranges of alkali lye ultrasonic cleaning tank platform 31, arranges Ultrasonic Heating temperature controller 38 on alkali lye ultrasonic cleaning tank platform 31 lateral walls, and the probe of this Ultrasonic Heating temperature controller 38 is placed in rinse bath and is adjacent to cell wall; The external independently circulated filter system of alkali lye ultrasonic cleaning tank platform 31, this circulated filter system comprises the drawer type filter 32 being connected with alkali lye ultrasonic cleaning tank platform 31 liquid outlets, the tie back stem 35 that is arranged on the alkali lye liquid reserve tank 33 of drawer type filter 32 belows, is connected as the circulating pump 34 of power set with alkali lye ultrasonic cleaning tank platform 31 inlets successively; Wherein, the 33 inner bottom settings of alkali lye liquid reserve tank connect slag box 37, and alkali lye liquid reserve tank 33 inner tip arrange greasy dirt and separate every 36; Tie back stem 35 is positioned at the whole 1/2 high place of alkali lye liquid reserve tank 33 with the junction of alkali lye liquid reserve tank 33; Meanwhile, the filtering accuracy of drawer type filter 32 is 20 microns; Alkali lye ultrasonic cleaning tank platform 31 tops arrange stepping mechanical hand 200, operation charging basket 100 comprises rectangle basket 101 and is arranged on the steelframe handle 102 on rectangle basket 101, the shape size of rectangle basket 101 and alkali lye ultrasonic cleaning tank platform 31 adapt, steelframe handle 102 adapts with the hook 201 on stepping mechanical hand 200, like this, stepping mechanical hand 200 is controlled operation charging basket 100 washing and cleaning operation of having advanced on alkali lye ultrasonic cleaning tank platform 31; Finally, at alkali lye ultrasonic cleaning tank platform 31 and alkali lye liquid reserve tank 33 outsides, heat-insulation layer is all set.
Referring to accompanying drawing, operation principle of the present utility model is: the utility model can carry out further ultrasonic cleaning removal of impurities processing to rare precious metal turning material on the assorted basis of the thick eccysis of spray, remove foreign material and the greasy dirt of metal turning material surface attachment, significantly reduce the operational pressure of follow-up impurity removal process, contribute to low energy consumption, high efficiency removal of impurities pre-treatment job of carrying out metal turning material.The utility model adopts " groove platform-charging basket-mechanical hand " work pattern, operation charging basket 100 comprises rectangle basket and is arranged on the steelframe handle on rectangle basket, the shape size of rectangle basket and alkali lye ultrasonic cleaning tank platform 31 adapt, and the hook on steelframe handle and stepping mechanical hand 200 adapts.The steelframe handle control operation charging basket 100 that washing and cleaning operation process grasps operation charging basket 100 by stepping mechanical hand 200 is advanced on alkali lye ultrasonic cleaning tank platform 31, realizes entire mechanization, the automation of whole operation process, has greatly improved operating efficiency." groove platform-charging basket-mechanical hand " of the present utility model work pattern is the optimal case of creating after repeatedly researching and developing design, because pending thing is the metal turning material of bar silk winding sample, and in processing procedure, relates to magnetic separation, wind, washing, sand washing, all too many levels such as dry, adopt conveyer belt, conveying roller, all there is (as: the steam discharge that cannot circulate of its deficiency in the various means such as carrier, or cannot with blower fan, water pump, Ultrasound Instrument, the problems such as drier is assembled together), and the solution of " groove platform-charging basket-mechanical hand " of the present utility model work pattern Completion above-mentioned variety of issue, be both convenient to realize mechanization, automated job, simultaneously again can with magnetic separation, wind, washing, sand washing, many cargo handling operations such as dry are realized compatible, with blower fan, water pump, Ultrasound Instrument, sand washing device, drying devices etc. are realized seamless assembling and integration of operation---various instrument and equipments and power thereof, the integrated operation slot platform below that is arranged on of power equipment, side or lower station.These advantages of " groove platform-charging basket-mechanical hand " work pattern are that other operating types are incomparable.Simultaneously, the utility model adopts " throwing formula " work pattern, in alkali lye ultrasonic cleaning tank platform 31, be provided with throwing support 300, operation charging basket 100 is arranged in this throwing support 300, throwing support 300 is rapid vertical vibration under the control of actuating unit and transmission mechanism, material in throwing operation charging basket 100 back and forth, " throwing formula " work pattern can improve the operation effectiveness of ultrasonic cleaning to greatest extent, and cleaning efficiency promotes more than one times than non-throwing operating type.The external independently circulated filter system of alkali lye ultrasonic cleaning tank platform 31 of the present utility model, this circulated filter system comprises the drawer type filter 32 being connected with alkali lye ultrasonic cleaning tank platform 31 liquid outlets, circulating pump, the alkali lye liquid reserve tank 33 as power set and the tie back stem being connected with alkali lye ultrasonic cleaning tank platform 31 inlets successively; Can realize the recycling of alkaline cleaning fluid; Further, connect slag box in the 33 inner bottom settings of alkali lye liquid reserve tank, alkali lye liquid reserve tank 33 inner tip arrange greasy dirt separate every, the junction of tie back stem and alkali lye liquid reserve tank 33 is positioned at the whole 1/2 high place of alkali lye liquid reserve tank 33, and such design can low cost, high efficiency cleaning fluid is carried out to purified treatment.Therefore; utilize device of the present utility model to coordinate process matched therewith to carry out cleaning treatment to turning material; make turning material can carry out initial value smelting (common process all can cause the depreciation of vast scale); greatly reduce the cost of smelting rare metallic material; save ample resources; reduce simultaneously and utilized raw ore to smelt the pure rare precious metal produced pollution, protected environment.
Foregoing description only proposes as the enforceable technical scheme of the utility model, not as the Single restriction condition to its technical scheme itself.