CN203957094U - The continuous curing means of expanded perlite thermal-nsulation plate - Google Patents
The continuous curing means of expanded perlite thermal-nsulation plate Download PDFInfo
- Publication number
- CN203957094U CN203957094U CN201420402036.8U CN201420402036U CN203957094U CN 203957094 U CN203957094 U CN 203957094U CN 201420402036 U CN201420402036 U CN 201420402036U CN 203957094 U CN203957094 U CN 203957094U
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- China
- Prior art keywords
- kiln body
- expanded perlite
- plate
- perlite thermal
- curing means
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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- 235000019362 perlite Nutrition 0.000 title claims abstract description 28
- 239000010451 perlite Substances 0.000 title claims abstract description 28
- 238000010792 warming Methods 0.000 claims abstract description 14
- 238000012546 transfer Methods 0.000 claims abstract description 13
- 229910000831 Steel Inorganic materials 0.000 claims description 8
- 230000001105 regulatory effect Effects 0.000 claims description 8
- 239000010959 steel Substances 0.000 claims description 8
- 238000004891 communication Methods 0.000 claims description 2
- 238000012423 maintenance Methods 0.000 abstract description 17
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 238000003825 pressing Methods 0.000 description 6
- 238000010586 diagram Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 229910001335 Galvanized steel Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000004364 calculation method Methods 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 239000008397 galvanized steel Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
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- Drying Of Solid Materials (AREA)
Abstract
The utility model belongs to the technical field of expanded perlite thermal-nsulation plate maintenance, is specifically related to the continuous curing means of a kind of expanded perlite thermal-nsulation plate, and having solved existing expanded perlite thermal-nsulation plate production can not continuously maintenance problem.The continuous curing means of expanded perlite thermal-nsulation plate, comprise rectangle kiln body, kiln body two ends are respectively into plate end and ejecting plate end, transfer system and hanging basket are set in kiln body, transfer system comprises two cover chain and the some sprocket wheels that are arranged in parallel along kiln body length direction and is driven by motor, on chain, be hung with some hanging baskets that arrange along kiln body width that hold warming plate, kiln body bottom arranges hot air apparatus.The interruption maintenance pattern that the utility model has substituted traditional pallet dolly, has realized the continuous maintaining production of expanded perlite thermal-nsulation plate, has filled up the technological gap of this respect.
Description
Technical field
The utility model belongs to the technical field of expanded perlite thermal-nsulation plate maintenance, is specifically related to the continuous curing means of a kind of expanded perlite thermal-nsulation plate.
Background technology
Expanded perlite thermal-nsulation plate is to add the rectangular flat of curing agent through stirring pressing and moulding taking expanded perlite as main raw material(s).Just compacting plate does not out have intensity, needs at a certain temperature through the maintenance of certain hour dry solidification.Maintenance process is in the past to adopt pallet to hold warming plate, then pallet is put onboard, sends in curing kilns, after maintenance, car is released again, and unloads the plate after maintenance.Therefore, can not form continuous production, greatly affect the raising of warming plate output.
Summary of the invention
The utility model can not continuously maintenance problem for solving that existing expanded perlite thermal-nsulation plate produces, and provides a kind of expanded perlite thermal-nsulation plate continuous curing means.
The utility model adopts following technical scheme to realize:
The continuous curing means of a kind of expanded perlite thermal-nsulation plate, comprise rectangle kiln body, kiln body two ends are respectively into plate end and ejecting plate end, transfer system and hanging basket are set in kiln body, transfer system comprises two cover chain and the some sprocket wheels that are arranged in parallel along kiln body length direction and is driven by motor, on chain, be hung with some hanging baskets that arrange along kiln body width that hold warming plate, kiln body bottom arranges hot air apparatus.The sprocket shaft of the each sprocket wheel coordinating with two cover chains is individually fixed on the two side of kiln body.
Described kiln body is the frame structure that shaped steel is welded, framework end face and two sides are adhered to and are fixed with warming plate, kiln body top arranges several exhaust outlets, exhaust outlet is connected with discharge duct, discharge duct is connected on outdoor air-introduced machine, is provided with the by-pass valve control for regulating capacity on discharge duct.
Hanging basket comprises chassis, and two ends, chassis are welded with hanger, and hanger is connected with chain by shackle shaft, and hanging basket can freely rotate around shackle shaft, chassis comprise chassis crossrail and on chassis member.
Kiln body bottom is provided with a steel hot air duct as hot air apparatus, on hot air duct, be provided with some and air outlet kiln body internal communication, hot air duct is connected with the air-heater that is arranged on external of kiln, and hot air duct upper inlet place establishes the by-pass valve control for regulating intake.
The relative prior art of the utility model has following beneficial effect:
1, novel, scheme Innovation.Adopt the interruption maintenance pattern that substitutes traditional pallet dolly with the continuous curing means of expanded perlite thermal-nsulation plate, realized the continuous maintaining production of expanded perlite thermal-nsulation plate, filled up the technological gap of this respect.
2, modern design, has adopted sprocket wheel chain drive to suspend the operational mode of hanging basket in midair, has realized the continuous maintenance theory of expanded perlite thermal-nsulation plate, has both ensured warming plate maintenance quality, can greatly improve again the output of warming plate.
3, practical.The speed capable of regulating of transfer system of device, can meet the trigger squeeze pressing plate of different model, and the speed that makes it to reach with trigger squeeze pressing plate matches.
4, hot air duct and the discharge duct of device arrange rationally, and by-pass valve control is set, and can control to adjust intake and capacity, to meet the requirement of warming plate maintaining process, ensure warming plate maintenance quality.
5, remarkable in economical benefits.Adopt this device can save the manufacturing cost of a large amount of pallet dollies.In addition, move this device and only make an inspection tour with a people, therefore can save entrucking, go-cart, the loopback of pallet dolly and unload plate etc. a large amount of manually, greatly improved operating efficiency.
Brief description of the drawings
Fig. 1 is continuous curing means organigram,
Fig. 2 is the I-I profile of Fig. 1,
Fig. 3 is barrel structure schematic diagram,
Fig. 4 is hanger schematic diagram,
In figure: 1-kiln body, 2-hanging basket, 3-transfer system, 4-hot air duct, 5-exhaust main pipeline, 6-enters plate end, 7-ejecting plate end, a-air-introduced machine interface, b-hot-blast stove interface, A-chassis member, B-chassis crossrail, C-hanger, D-shackle shaft.
Detailed description of the invention
By reference to the accompanying drawings detailed description of the invention of the present utility model is described further.
One, the continuous curing means of expanded perlite thermal-nsulation plate by kiln body 1, hanging basket 2, transfer system 3, hot air duct 4, discharge duct 5, enter plate end 6 and ejecting plate end 7 forms.Structure signal as shown in Figure 1, Figure 2.
Kiln body 1 is a rectangular space, and kiln body 1 two ends are respectively into plate end 6 and ejecting plate end 7, interior transfer system 3 and the hanging basket 2 of arranging of kiln body 1.Kiln body is connected into framework by steel welding, and warming plate is adhered in framework end face and two sides, is screwed on framework.Kiln body 1 width is slightly larger than the width of hanging basket 2.Kiln body 1 length and height need the Time Calculation of maintenance to determine according to expanded perlite thermal-nsulation plate.Kiln body 1 one end is for entering plate end 6, by trigger squeeze, the plate of extrusion is transported in kiln on hanging basket 2.One end is ejecting plate end 7, by outside the plate output kiln on hanging basket 2.
Transfer system 3 is made up of the two cover sprocket wheels and the chain that are arranged in parallel along kiln body 1 length direction, is arranged on respectively on the interior two side of kiln body 1, is hung with some hanging baskets 2 that arrange along kiln body 1 width that hold warming plate on chain.For ensureing the synchronous of both sides, drive chain and on it, hang the hanging basket 2 hanging in the interior operation of kiln body 1 by a motor drive sprocket.The speed capable of regulating that transfer system 3 moves, the speed that makes it to reach with trigger squeeze pressing plate matches.
Hanging basket 2 is piggyback expanded perlite thermal-nsulation plate members in the 1 interior operation of kiln body.Be welded by shaped steel such as square tubes.Hanging basket 2 is of a size of the plate amount that trigger squeeze is once suppressed of holding.The quantity of hanging basket 2 is according to the speed of trigger squeeze pressing plate and need the time of maintenance to determine.Hanging basket 2 comprises chassis, and both sides, chassis are welded with the hanger C that steel plate does, and is hung and is hung on the chain of transfer system by hanger C.Hanging basket 2 can freely rotate around shackle shaft D, and when therefore hanging basket 2 moves in kiln, hanging basket 2 chassis can remain level.Chassis comprise chassis crossrail B and on chassis member A.
Because the maintenance of expanded perlite thermal-nsulation plate needs certain temperature, be therefore provided with a steel hot air duct 4 in kiln body 1 bottom, on pipeline 4, be provided with some air outlets, in kiln body 1, send into hot blast, be dried warming plate by Hot-blast Heating.Hot blast is carried in pipeline by the air-heater that is arranged on kiln body 1 outside.Hot air duct 4 upper inlet places establish by-pass valve control, for regulating intake.
While being dried due to the maintenance of expanded perlite thermal-nsulation plate, can evaporate a large amount of steam, must discharge in time.Therefore at kiln body top, several exhaust outlets are set, by exhaust outlet, steam are imported to the exhaust main pipeline 5 made of galvanized steel plain sheet that top arranges, exhaust main pipeline 5 is connected on outdoor air-introduced machine, steam is evacuated to outdoor by air-introduced machine.On exhaust main pipeline 5, by-pass valve control is set, for regulating capacity.
Two, the use of the continuous curing means of expanded perlite thermal-nsulation plate
1, open transmission device, reach normal running speed.After trigger squeeze starts pressing plate, hanging basket starts fishplate bar, after fishplate bar, moves in kiln with chain;
2, in kiln body, send hot blast, by temperature in control valve control kiln body, reach technological requirement temperature;
3, open air-introduced machine, the steam in kiln, by outside discharge duct discharge chamber, is controlled to adjust to capacity by control valve, meet technological requirement.
Claims (5)
1. the continuous curing means of expanded perlite thermal-nsulation plate, comprise rectangle kiln body, kiln body two ends are respectively into plate end and ejecting plate end, it is characterized in that arranging in kiln body (1) transfer system (3) and hanging basket (2), transfer system (3) comprises two cover chain and the some sprocket wheels that are arranged in parallel along kiln body length direction and is driven by motor, on chain, be hung with some hanging baskets (2) that arrange along kiln body width that hold warming plate, kiln body (1) bottom arranges hot air apparatus.
2. the continuous curing means of expanded perlite thermal-nsulation plate according to claim 1, it is characterized in that the frame structure that described kiln body (1) is welded for shaped steel, framework end face and two sides are adhered to and are fixed with warming plate, kiln body top arranges several exhaust outlets, exhaust outlet is connected with discharge duct (5), discharge duct (5) is connected on outdoor air-introduced machine, and discharge duct is provided with the by-pass valve control for regulating capacity on (5).
3. the continuous curing means of expanded perlite thermal-nsulation plate according to claim 1 and 2, it is characterized in that hanging basket (2) comprises chassis, two ends, chassis are welded with hanger (C), hanger (C) is connected with chain by shackle shaft (D), hanging basket can freely rotate around shackle shaft, chassis comprise chassis crossrail (B) and on chassis member (A).
4. the continuous curing means of expanded perlite thermal-nsulation plate according to claim 3, is characterized in that the sprocket shaft of the each sprocket wheel coordinating with two cover chains is individually fixed on the two side of kiln body.
5. the continuous curing means of expanded perlite thermal-nsulation plate according to claim 4, it is characterized in that kiln body (1) bottom is provided with a steel hot air duct as hot air apparatus, on hot air duct (4), be provided with some and air outlet kiln body internal communication, hot air duct (4) is connected with the air-heater that is arranged on external of kiln, and hot air duct upper inlet place establishes the by-pass valve control for regulating intake.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420402036.8U CN203957094U (en) | 2014-07-21 | 2014-07-21 | The continuous curing means of expanded perlite thermal-nsulation plate |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420402036.8U CN203957094U (en) | 2014-07-21 | 2014-07-21 | The continuous curing means of expanded perlite thermal-nsulation plate |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203957094U true CN203957094U (en) | 2014-11-26 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420402036.8U Expired - Fee Related CN203957094U (en) | 2014-07-21 | 2014-07-21 | The continuous curing means of expanded perlite thermal-nsulation plate |
Country Status (1)
| Country | Link |
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| CN (1) | CN203957094U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108839220A (en) * | 2018-09-10 | 2018-11-20 | 张家港市华孚实业有限公司 | A kind of maintenance pallet of expanded perlite thermal-nsulation plate |
-
2014
- 2014-07-21 CN CN201420402036.8U patent/CN203957094U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108839220A (en) * | 2018-09-10 | 2018-11-20 | 张家港市华孚实业有限公司 | A kind of maintenance pallet of expanded perlite thermal-nsulation plate |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20141126 |