CN204043346U - A kind of catalyst dry kiln - Google Patents
A kind of catalyst dry kiln Download PDFInfo
- Publication number
- CN204043346U CN204043346U CN201420507367.8U CN201420507367U CN204043346U CN 204043346 U CN204043346 U CN 204043346U CN 201420507367 U CN201420507367 U CN 201420507367U CN 204043346 U CN204043346 U CN 204043346U
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- kiln
- cyclone cylinder
- kiln body
- control system
- mcs
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Abstract
The utility model is a kind of catalyst dry kiln, comprise: kiln body, temperature control system, MCS, product delivery system, it is characterized in that: described temperature control system comprises: steam pipework, cyclone cylinder, described cyclone cylinder is hollow cavity, top connects motor, and the surrounding of described cyclone cylinder is provided with air outlet, and described steam pipework is distributed in kiln body; Described MCS comprises: water lines and compressed air line.Product is evenly heated, significantly reduces deformation of products, solve the problem of finished product rate variance.Pressure sensor, temperature sensor, humidity sensor, electronic valve is adopted accurately to control temperature and humidity.Adopt the Automatic Conveying of kiln car, significantly reduce production costs and production cycle.
Description
Technical field
The utility model and a kind of catalyst dry kiln.
Background technology
Catalyst drying is an important process in catalyst production process, and present domestic manufacturer generally adopts box static dry, and box static drying is pitched in box-type room by product with fork truck.Then, regulate indoor temperature with hot blast, cost of labor be high, product is easily out of shape, energy consumption is high, output and the shortcoming such as yield rate low and production time is long.
Cause the reason of the problems referred to above to be: the first, production technology falls behind.Cannot evenly heat to product, humidification all cannot accurately control, cause yield rate low, yield poorly and waste energy, energy consumption is high.The second, adopt fork truck not realize automated production and cause cost of labor too high.In order to solve the problem, needing one badly to product homogeneous heating, accurately can control temperature, humidity, and adopts the brand-new catalyst dry kiln of automated production.
Summary of the invention
The purpose of this utility model is to provide a kind of catalyst dry kiln, solves existing dry kiln uneven to product heating, accurately cannot control temperature humidity, cannot the problem of automated production.
The utility model adopts following technical scheme:
A kind of catalyst dry kiln, comprise: kiln body (1), product delivery system, gas cyclic control system, temperature control system, MCS, described kiln body (1) is tunnel type, steel frame construction, kiln hood and the kiln tail of described kiln body are provided with automatic overhead door, described product delivery system is two long rails (41) that be arranged in parallel about described kiln body inside, wheeled kiln car (42) on described track; Described gas cyclic control system arranges whirlwind band in the middle of described two tracks, described whirlwind band is made up of the cyclone cylinder of multiple uniform setting, described cyclone cylinder (22) is hollow vertically running through in kiln, described cyclone cylinder (22) top connects motor (221) and rotates, the surrounding of described cyclone cylinder (22) is provided with air outlet (224), and described air outlet (224) is communicated with described cyclone cylinder (22) inside; Described temperature control system arranges steam pipework (21) in described kiln body inside, described steam pipework is the multistage groups of fins arranged along kiln body longitudinal divisions, described every section of groups of fins is uniformly distributed along kiln body sidewall, kiln top: described MCS is the spraying band longitudinally arranged along kiln body, described spraying band is the many injection spray pipe compositions vertically arranged, and described every two injection spray pipes (311) are separately positioned on cyclone cylinder both sides; Described MCS also comprises: water lines (31) and compressed air line (32) and atomising device.
Polyphenyl alkene warming plate is wrapped up at the surrounding of described steel frame construction and top.
Described cyclone cylinder (22) is conical tube, described cyclone cylinder hollow cavity inside is provided with blade (223), described blade is connected with motor (221) by turning cylinder, described air outlet (224) place is provided with wind-guiding bucket (225), described wind-guiding bucket (225) is channel-section steel, and described channel-section steel radially inserts described air outlet (224) internal fixtion.
Described temperature control system, MCS adopt temperature sensor, humidity sensor, electronic valve and executing agency to be controlled by PLC
Advantage of the present utility model is as follows:
1. adopt that gas cyclic control system, temperature control system, MCS are evenly heated to product, humidification, significantly reduce deformation of products, solve the problem of finished product rate variance.
2. adopt pressure sensor, temperature sensor, humidity sensor, electronic valve accurately to control temperature and humidity.
3. adopt the Automatic Conveying of kiln car, significantly reduce production costs and production cycle.
4. rationally compact to design, be convenient to dismounting and safeguard.
Accompanying drawing illustrates:
Fig. 1 is top view pipeline distribution schematic diagram of the present utility model;
Fig. 2 is side view pipeline distribution schematic diagram of the present utility model;
Fig. 3 is cross sectional representation of the present utility model;
Fig. 4 is air outlet place of the present utility model close-up schematic view;
Detailed description of the invention
Below in conjunction with accompanying drawing, detailed description of the invention of the present utility model is described further.
Following examples are only for the utility model example is clearly described, and the restriction not to embodiment of the present utility model.For those of ordinary skill in the field; can also make other multi-form change or variations on the basis of the following description, and these belong to the utility model spirit apparent change of drawing or variation is still among protection domain of the present utility model.
According to Fig. 1-4, a kind of catalyst dry kiln, comprise: kiln body 1, product delivery system, gas cyclic control system, temperature control system, MCS, it is characterized in that: described kiln body 1 is tunnel type, steel frame construction, kiln hood and the kiln tail of described kiln body are provided with automatic overhead door, described product delivery system is two long rails 41 that be arranged in parallel about described kiln body inside, wheeled kiln car 42 on described track; Described gas cyclic control system arranges whirlwind band in the middle of described two tracks, described whirlwind band is made up of the cyclone cylinder of multiple uniform setting, described cyclone cylinder 22 is hollow and vertically runs through in kiln, connect motor 221 above described cyclone cylinder 22 to rotate, the surrounding of described cyclone cylinder 22 is provided with air outlet 224, and described air outlet 224 is communicated with described cyclone cylinder 22 inside; Described temperature control system arranges steam pipework 21 in described kiln body inside, described steam pipework is the multistage groups of fins 211 arranged along kiln body longitudinal divisions, described every section of groups of fins 211 is uniformly distributed along kiln body sidewall, kiln top: described MCS is the spraying band longitudinally arranged along kiln body, described spraying band is the many injection spray pipe compositions vertically arranged, and described every two injection spray pipes 311 are separately positioned on cyclone cylinder both sides; Described MCS also comprises: water lines 31 and compressed air line 32 and atomising device.
Polyphenyl alkene warming plate is wrapped up at the surrounding of described steel frame construction and top.
Described cyclone cylinder 22 is conical tube, described cyclone cylinder hollow cavity inside is provided with blade 223, and described blade is connected with motor 221 by turning cylinder, and described air outlet 224 place is provided with wind-guiding bucket 225, described wind-guiding bucket 225 is channel-section steel, and described channel-section steel radially inserts described air outlet 224 internal fixtion.
Described temperature control system, MCS adopt temperature sensor, humidity sensor, electronic valve and executing agency to be controlled by PLC.
In the course of work, kiln body inside is divided into multiple temperature control section by the jet chimney be distributed in kiln body 1 by dry kiln, each humidity province is under the control of the automatically controlled components and parts such as temperature sensor, each temperature control section can carry out the control of kiln body internal temperature by outside electrical control cubicles, the even of kiln temperature is reached again by the Stirring of cyclone cylinder 22, upper and lower without the temperature difference, atomising device is coordinated to gasify to water by described compressed air 32 to described water pipe 31, spray in kiln body, realize carrying out humidification in kiln body, simultaneously, electric control element also controls compressed air 32 and water route 31, thus the control reached kiln body 1 humidity.Track 41 in kiln body 1 can travel kiln car 42, and kiln car 42 loads needs dry catalyst, and the automatically-controlled door of kiln hood and kiln tail and kiln car, by automatically controlled program, complete overall dispensing flow process.Described dry kiln system has 120 kiln cars 42, and described kiln car 42 is promoted by hydraulic press.
Heat with the cooperation of steam and cyclone cylinder 22 and carry out that than traditional box static drying, thermostatic control carries out that the dry product energy consumption produced is low, output is large, the excellent rate of product reaches 100% from 85%, cost of labor is low, product is indeformable, drying time shortened to 5 days from 13 days, all production links adopt Automated condtrol, greatly save mankind's cost.
Claims (4)
1. a catalyst dry kiln, comprise: kiln body (1), product delivery system, gas cyclic control system, temperature control system, MCS, it is characterized in that: described kiln body (1) is tunnel type, steel frame construction, kiln hood and the kiln tail of described kiln body are provided with automatic overhead door, described product delivery system is four long rails (41) that be arranged in parallel about described kiln body inside, wheeled kiln car (42) on described track; Described gas cyclic control system arranges whirlwind band in the middle of described four tracks, described whirlwind band is made up of the cyclone cylinder (22) of multiple uniform setting, described cyclone cylinder (22) is hollow vertically running through in kiln, described cyclone cylinder (22) top connects motor (221) and rotates, the surrounding of described cyclone cylinder (22) is provided with air outlet (224), and described air outlet (224) is communicated with described cyclone cylinder (22) inside; Described temperature control system arranges steam pipework (21) in described kiln body inside, described steam pipework is the multistage groups of fins (211) arranged along kiln body longitudinal divisions, described every section of groups of fins (211) is uniformly distributed along kiln body sidewall, kiln top: described MCS is the spraying band longitudinally arranged along kiln body, described spraying band is the many injection spray pipe compositions vertically arranged, and described every two injection spray pipes (311) are separately positioned on cyclone cylinder both sides; Described MCS also comprises: water lines (31) and compressed air line (32) and atomising device.
2. a kind of catalyst dry kiln according to claim 1, is characterized in that: polyphenyl alkene warming plate is wrapped up at the surrounding of described steel frame construction and top.
3. a kind of catalyst dry kiln according to claim 1, it is characterized in that: described cyclone cylinder (22) is conical tube, described cyclone cylinder hollow cavity inside is provided with blade (223), described blade is connected with motor (221) by turning cylinder, described air outlet (224) place is provided with wind-guiding bucket (225), described wind-guiding bucket (225) is channel-section steel, and described channel-section steel radially inserts described air outlet (224) internal fixtion.
4. a kind of catalyst dry kiln according to claim 1, is characterized in that: described temperature control system, MCS adopt temperature sensor, humidity sensor, electronic valve and executing agency to be controlled by PLC.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420507367.8U CN204043346U (en) | 2014-09-03 | 2014-09-03 | A kind of catalyst dry kiln |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420507367.8U CN204043346U (en) | 2014-09-03 | 2014-09-03 | A kind of catalyst dry kiln |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204043346U true CN204043346U (en) | 2014-12-24 |
Family
ID=52244002
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420507367.8U Withdrawn - After Issue CN204043346U (en) | 2014-09-03 | 2014-09-03 | A kind of catalyst dry kiln |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN204043346U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104197674A (en) * | 2014-09-03 | 2014-12-10 | 江苏宇达环保科技股份有限公司 | Catalyst drying kiln |
| CN109556391A (en) * | 2018-12-29 | 2019-04-02 | 广东汇兴精工智造股份有限公司 | A kind of dry kiln car automatic loader and unloader structure |
-
2014
- 2014-09-03 CN CN201420507367.8U patent/CN204043346U/en not_active Withdrawn - After Issue
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104197674A (en) * | 2014-09-03 | 2014-12-10 | 江苏宇达环保科技股份有限公司 | Catalyst drying kiln |
| CN104197674B (en) * | 2014-09-03 | 2016-08-24 | 江苏宇达环保科技股份有限公司 | A kind of catalyst dry kiln |
| CN109556391A (en) * | 2018-12-29 | 2019-04-02 | 广东汇兴精工智造股份有限公司 | A kind of dry kiln car automatic loader and unloader structure |
| CN109556391B (en) * | 2018-12-29 | 2024-01-30 | 广东汇兴精工智造股份有限公司 | Automatic loading and unloading mechanism for drying kiln car |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20141224 Effective date of abandoning: 20160824 |
|
| C25 | Abandonment of patent right or utility model to avoid double patenting |