CN203955476U - Bus in Color Coat Production Line paint feedway - Google Patents

Bus in Color Coat Production Line paint feedway Download PDF

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Publication number
CN203955476U
CN203955476U CN201420424005.2U CN201420424005U CN203955476U CN 203955476 U CN203955476 U CN 203955476U CN 201420424005 U CN201420424005 U CN 201420424005U CN 203955476 U CN203955476 U CN 203955476U
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China
Prior art keywords
paint
heater
water
housing
finish
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CN201420424005.2U
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Chinese (zh)
Inventor
邱佰顺
董国新
饶天成
孙国臣
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TIELING NEW EUTECH COLOR PLATE MANUFACTURING CO LTD
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TIELING NEW EUTECH COLOR PLATE MANUFACTURING CO LTD
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Priority to CN201420424005.2U priority Critical patent/CN203955476U/en
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Abstract

A kind of Bus in Color Coat Production Line paint feedway, there are connected circulating water heater, paint heater, paint kettle heater, finish paint groove heater and back of the body paint bath heater, circulating water heater can be drying the operation unit method heat cycles water that externally the higher tail gas of temperature of discharge heats with interval in Bus in Color Coat Production Line, recycle the method heating paint of interval heating for heated recirculated water, allow the paint reduced viscosity that roller coat is used in Bus in Color Coat Production Line, reach the requirement of the raw technique of Coil Coating Products to paint viscosity.Waste-heat paint is produced in the utility model utilization, allow the paint reduced viscosity that roller coat is used in Bus in Color Coat Production Line, reach the requirement of Bus in Color Coat Production Line technique to paint viscosity, when reducing paint viscosity, need not in paint, add diluent, make the expense of enamelling process lower, dry energy consumption less, do not pollute production environment.

Description

Bus in Color Coat Production Line paint feedway
Technical field
The utility model relates to the servicing unit of paint work unit in a kind of Bus in Color Coat Production Line, particularly the paint feedway of paint work unit in a kind of Bus in Color Coat Production Line.
Background technology
Coil Coating Products, claims again color steel, colored steel.Coil Coating Products has cold-rolled steel sheet or galvanized steel plain sheet substrate, and Coil Coating Products is with rolling method, to apply continuously one or more layers paint on the front and back of substrate in Bus in Color Coat Production Line, through the unit process such as drying and cooling, makes.In Bus in Color Coat Production Line, mainly contain the operation units such as uncoiling, surface treatment, japanning, oven dry, cooling, rolling, be that liquid state paint is coated on the plate face of substrate continuously by the method for roller coat in paint work unit.
Paint raw materials are that the material of main part of paint is macromolecular material with the liquid of metal bucket splendid attire, and the viscosity of usually oil raw materials for varnish is larger.Directly with the larger paint raw materials of viscosity, be not suitable for continuously in coating of substrates operation, also can cause coating inequality and unnecessary overweight coating, the technique that the viscosity pole earth effect of paint paints with rolling method continuously coating on substrate and the quality of Coil Coating Products, in order to improve processing performance and the product quality of paint, before japanning, regulate the viscosity of paint raw materials, make the viscosity of paint raw materials be applicable to the coating operation on substrate continuously.
In order to reduce the viscosity of paint raw materials, in prior art, be to add diluent in the larger paint raw materials of viscosity, with the diluent adding, reduce the viscosity of paint raw materials, make it to be applicable to the coating operation on substrate continuously.
Paint is the little molecule organic solvent melting mutually with the macromolecular material painting with diluent, and conventional diluent has the liquid state organics such as No. 200 gasoline, kerosene, benzene,toluene,xylene, ethyl acetate, butyl acetate, acetone, MEK, cyclohexanone, methyl alcohol, ethanol, butanols, glycol ether.
With the paint after diluent adjusting viscosity, met the technological requirement of painting with rolling method continuously coating on substrate, can guarantee the quality of Coil Coating Products, but be coated with application diluent on substrate, fallen after low viscous paint, when drying, allow diluent all volatilize away from paint.With adding diluent to reduce paint viscosity, make the expense of japanning higher, dry the air that energy consumption is large, also easily pollute production environment, because diluent is toxic, penetrating odor is larger, workers with long time sucks diluent can affect brain nervous centralis, and health is had to great harm.
In Bus in Color Coat Production Line, there is paint bath paint work unit, paint bath has finish paint groove and back of the body paint bath, there is band paint roller and the paint roller of the company of being affixed paint bath top, paint bath is applicable to the paint of the coating operation on substrate continuously for splendid attire, in prior art, in Bus in Color Coat Production Line, paint work unit does not paint feedway, is to paint viscosity by manual adjustment aborning, and artificial hold vessel is added paint to paint bath off and on.
Summary of the invention
The purpose of this utility model is in order to overcome above-mentioned deficiency, and the expense that proposes a kind of japanning is lower, dry the Bus in Color Coat Production Line paint feedway that energy consumption is less, be not easy to pollute production environment.
The utility model is realized with the following method.
The viscosity temperature of paint is comparatively responsive, and the viscosity of the higher paint of temperature is less, can reduce the viscosity of paint by the method that improves paint temperature.
Scheme of the invention of the present utility model is to utilize in Bus in Color Coat Production Line, to dry the method heat cycles water of interval heating for tail gas that temperature that operation unit externally discharges is higher, recycle the method heating paint of interval heating for heated recirculated water, allow the paint reduced viscosity that roller coat is used in Bus in Color Coat Production Line, reach the requirement of the raw technique of Coil Coating Products to paint viscosity.
For realizing foregoing invention scheme, Bus in Color Coat Production Line paint feedway has connected circulating water heater, paint heater, paint kettle heater, finish paint groove heater and back of the body paint bath heater,
Circulating water heater has housing, on circulating water heater housing, there is the tail gas import and export communicating with housing inner chamber, in circulating water heater housing, there is shell and tube inner bag, inner bag has the cool circulation water import and export stretching out outside housing, cool circulation water import is connected with the outlet of flow control valve, cool circulation water outlet is connected with the entrance of water circulating pump
Paint heater has housing, on paint heater housing, there is the heat recirculated water import and export communicating with housing inner chamber, in paint heater housing, there are finish paint pipe and back of the body paint pipe, finish paint pipe has the finish paint import and export stretching out outside housing, and back of the body paint pipe has the back of the body paint import and export stretching out outside housing, and the finish paint outlet of finish paint pipe is connected with finish paint groove, the back of the body paint outlet of back of the body paint pipe is connected with back of the body paint bath, finish paint import and the import of back of the body paint are connected with respectively membrane pump, and finish paint groove and back of the body paint bath have respectively overflow pipe
Paint kettle heater, finish paint groove heater are identical with the structure of back of the body paint bath heater, have flat hexahedron housing, flat hexahedron housing has the hot water import and export communicating with housing inner chamber, and finish paint groove is on finish paint groove heater, back of the body paint bath is on back of the body paint bath heater
Paint heater, paint kettle heater, finish paint groove heater and the hot water inlet of back of the body paint bath heater are connected with recirculated water delivery side of pump, paint heater, paint kettle heater, finish paint groove heater and the hot water outlet of back of the body paint bath heater are connected with the import of flow control valve
Heat recirculated water pipeline is connected with the high-order water supply tank of heat recirculated water, high-order water supply tank has the entery and delivery port communicating with cabinets cavity, in high-order water supply tank, has water-level gauge, and the delivery port of high-order water supply tank is connected with the import of flow control valve, the water inlet of high-order water supply tank is connected with the outlet of magnetic valve
In finish paint groove and back of the body paint bath, have thermocouple, between thermocouple and flow control valve, be connected with controller, controller is also connected with magnetic valve with the water-level gauge in high-order water supply tank,
In controller, there is the aperture of the temperature adjust flux control valve painting in paint bath by finish paint groove and the back of the body and by the water level in high-order water supply tank, control the control circuit of its water inlet electromagnetic valve switch.
Before use, in Bus in Color Coat Production Line, dry the external higher exhaust pipe of temperature of discharging of operation unit and connect side direction branch pipe(tube), branch pipe(tube) is connected with the tail gas import of circulating water heater; The entrance of the water inlet magnetic valve of high-order water supply tank is connected with water system pipeline; Finish paint bucket and back of the body paint can are placed on paint kettle heater; Finish paint bucket is connected with corresponding membrane pump with back of the body paint can; The overflow pipe of finish paint groove and back of the body paint bath is connected with back of the body paint can with corresponding finish paint bucket; In the inner bag of the circulating water heater communicating and in the housing of paint heater, paint kettle heater, finish paint groove heater and back of the body paint bath heater, fill and add recirculated water.
During use, in Bus in Color Coat Production Line, dry tail gas stream that temperature that operation unit externally discharges is higher after the housing of circulating water heater, heated the cool circulation water in circulating water heater inner bag, circulating pump is sent the heated heat recirculated water with uniform temperature in inner bag into paint heater, paint kettle heater, in the housing of finish paint groove heater and back of the body paint bath heater, when membrane pump finish paint bucket and the back of the body paint in paint can by paint heater in corresponding finish paint pipe and back of the body paint pipe while sending into again corresponding finish paint groove and back of the body paint bath, paint can be heated, the reduced viscosity of paint, for continuous roller coat operation, paint unnecessary in finish paint groove and back of the body paint bath flows back to corresponding finish paint bucket and back of the body paint can through overflow pipe, paint kettle heater, finish paint groove heater and back of the body paint bath heater are because have heat recirculated water in housing, can distinguish opposite paint can and back of the body paint can, paint heating and insulation in finish paint groove and back of the body paint bath.
From dry tail gas that temperature that the higher exhaust pipe side direction branch pipe(tube) of temperature that operation unit externally discharges draws is higher temperature and flow be generally constant.Finish paint pipe in paint heater is relevant with the temperature of above-mentioned heat recirculated water with the temperature of carrying on the back after the paint painting in pipe is heated, the temperature of heat recirculated water is relevant with the flow of heat recirculated water, can regulate the temperature of flow and then adjusting range paint bath and the interior paint of back of the body paint bath of heat recirculated water with thermocouple, controller and flow control valve in finish paint groove and back of the body paint bath.With the water-level gauge in high-order water supply tank, controller and magnetic valve, can guarantee the water yield in high-order water supply tank, in order to meet the water yield of recirculated water.
The utility model utilizes dries the method heat cycles water of dividing wall type heating for tail gas that temperature that operation unit externally discharges is higher in Bus in Color Coat Production Line, recycle the method heating paint of dividing wall type heating for heated recirculated water, allow the reduced viscosity of the paint raw materials that roller coat is used in Bus in Color Coat Production Line, reach the requirement of Bus in Color Coat Production Line technique to paint viscosity, when reducing paint viscosity, need not in paint, add diluent, make the expense of enamelling process lower, dry energy consumption less, do not pollute production environment.
Below in conjunction with accompanying drawing, the utility model is further described.
Accompanying drawing explanation
Fig. 1 cuts open schematic diagram according to the master of a kind of Bus in Color Coat Production Line paint feedway of scheme of the invention proposition of the present utility model depending on office;
Fig. 2 is the A-A generalized section of Fig. 1;
Fig. 3 is the schematic side view of paint heater in Fig. 1.
The specific embodiment
In Fig. 1 ~ Fig. 3, Bus in Color Coat Production Line paint feedway has connected circulating water heater 1, paint heater 2, paint kettle heater 3, finish paint groove heater 4 and back of the body paint bath heater 5, circulating water heater has housing 6, has the tail gas communicating with housing inner chamber to enter on circulating water heater housing, outlet 7, 8, in circulating water heater housing, there is shell and tube inner bag 15, inner bag has the cool circulation water stretching out outside housing to enter, outlet 16, 17, cool circulation water import is connected with the outlet of flow control valve 14, and cool circulation water outlet is connected with the entrance of water circulating pump 18, and paint heater has housing 19, has the heat recirculated water communicating with housing inner chamber to enter on paint heater housing, outlet 20, 21, in paint heater housing, there are finish paint pipe 22 and back of the body paint pipe 23, finish paint pipe has the finish paint stretching out outside housing to enter, outlet 24, 25, back of the body paint pipe have the back of the body stretching out outside housing paint into, outlet 26, 27, the finish paint outlet of finish paint pipe is connected with finish paint groove 28, and the back of the body paint outlet of back of the body paint pipe is connected with back of the body paint bath 29, and finish paint import and the import of back of the body paint are connected with respectively membrane pump 30, 31, finish paint groove and back of the body paint bath have respectively overflow pipe 32, 33, paint kettle heater, finish paint groove heater is identical with the structure of back of the body paint bath heater, has flat hexahedron housing 3, 4, 5, flat hexahedron housing has the hot water communicating with housing inner chamber to enter, outlet 35, 36, finish paint groove, on finish paint groove heater, is carried on the back paint bath on back of the body paint bath heater, the heat recirculated water import of paint heater and paint kettle heater, finish paint groove heater is connected with recirculated water delivery side of pump with the hot water inlet of back of the body paint bath heater, heat recirculated water outlet and the paint kettle heater of paint heater, finish paint groove heater is connected with the import of flow control valve with the hot water outlet of back of the body paint bath heater, and heat recirculated water pipeline is connected with the high-order water supply tank 9 of heat recirculated water, and high-order water supply tank has entering of communicating with cabinets cavity, delivery port 11, 12, in high-order water supply tank, there is water-level gauge 10, the high-order delivery port of water supply tank and the import of flow control valve are connected, the water inlet of high-order water supply tank is connected with the outlet of magnetic valve 13, in finish paint groove and back of the body paint bath, there is thermocouple 37, between thermocouple and flow control valve 14, be connected with controller 38, controller is also connected with magnetic valve with the water-level gauge in high-order water supply tank
In controller, there is the aperture of the temperature adjust flux control valve painting in paint bath by finish paint groove and the back of the body and by the water level in high-order water supply tank, control the control circuit of its water inlet electromagnetic valve switch.

Claims (1)

1. Bus in Color Coat Production Line is painted a feedway, it is characterized in that: there are connected circulating water heater, paint heater, paint kettle heater, finish paint groove heater and back of the body paint bath heater,
Circulating water heater has housing, on circulating water heater housing, there is the tail gas import and export communicating with housing inner chamber, in circulating water heater housing, there is shell and tube inner bag, inner bag has the cool circulation water import and export stretching out outside housing, cool circulation water import is connected with the outlet of flow control valve, cool circulation water outlet is connected with the entrance of water circulating pump
Paint heater has housing, on paint heater housing, there is the heat recirculated water import and export communicating with housing inner chamber, in paint heater housing, there are finish paint pipe and back of the body paint pipe, finish paint pipe has the finish paint import and export stretching out outside housing, and back of the body paint pipe has the back of the body paint import and export stretching out outside housing, and the finish paint outlet of finish paint pipe is connected with finish paint groove, the back of the body paint outlet of back of the body paint pipe is connected with back of the body paint bath, finish paint import and the import of back of the body paint are connected with respectively membrane pump, and finish paint groove and back of the body paint bath have respectively overflow pipe
Paint kettle heater, finish paint groove heater are identical with the structure of back of the body paint bath heater, have flat hexahedron housing, flat hexahedron housing has the hot water import and export communicating with housing inner chamber, and finish paint groove is on finish paint groove heater, back of the body paint bath is on back of the body paint bath heater
Paint heater, paint kettle heater, finish paint groove heater and the hot water inlet of back of the body paint bath heater are connected with recirculated water delivery side of pump, paint heater, paint kettle heater, finish paint groove heater and the hot water outlet of back of the body paint bath heater are connected with the import of flow control valve
Heat recirculated water pipeline is connected with the high-order water supply tank of heat recirculated water, high-order water supply tank has the entery and delivery port communicating with cabinets cavity, in high-order water supply tank, has water-level gauge, and the delivery port of high-order water supply tank is connected with the import of flow control valve, the water inlet of high-order water supply tank is connected with the outlet of magnetic valve
In finish paint groove and back of the body paint bath, have thermocouple, between thermocouple and flow control valve, be connected with controller, controller is also connected with magnetic valve with the water-level gauge in high-order water supply tank,
In controller, there is the aperture of the temperature adjust flux control valve painting in paint bath by finish paint groove and the back of the body and by the water level in high-order water supply tank, control the control circuit of its water inlet electromagnetic valve switch.
CN201420424005.2U 2014-07-30 2014-07-30 Bus in Color Coat Production Line paint feedway Active CN203955476U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201420424005.2U CN203955476U (en) 2014-07-30 2014-07-30 Bus in Color Coat Production Line paint feedway

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201420424005.2U CN203955476U (en) 2014-07-30 2014-07-30 Bus in Color Coat Production Line paint feedway

Publications (1)

Publication Number Publication Date
CN203955476U true CN203955476U (en) 2014-11-26

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CN201420424005.2U Active CN203955476U (en) 2014-07-30 2014-07-30 Bus in Color Coat Production Line paint feedway

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104503517A (en) * 2014-11-27 2015-04-08 宝钢工程技术集团有限公司 Cold-rolling color-coating paint viscosity automatic control system
CN107442338A (en) * 2016-05-30 2017-12-08 福特汽车公司 Assist type paint vehicle heating system

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104503517A (en) * 2014-11-27 2015-04-08 宝钢工程技术集团有限公司 Cold-rolling color-coating paint viscosity automatic control system
CN104503517B (en) * 2014-11-27 2017-02-22 宝钢工程技术集团有限公司 Cold-rolling color-coating paint viscosity automatic control system
CN107442338A (en) * 2016-05-30 2017-12-08 福特汽车公司 Assist type paint vehicle heating system
CN107442338B (en) * 2016-05-30 2021-07-30 福特汽车公司 Auxiliary paint heating system

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